RoadVitals

1999 Ford F-250 Sd Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
34
Latest Jan 21, 2011
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
14%
of 249 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
6
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
2

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 1999 Ford F-250 Sd submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 34 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

The 25 most recent of 34, in the owner's own words

Electrical
Filed Jan 21, 2011

I HAVE A 1999 FORD F-250, SUPER DUTY PICK-UP, WITH A 5.4 V8 ENGINE, WITH ONLY 69,000 MILES. I WAS TRAVELING THROUGH TOWN AT 35 MPH WHEN I HEARD A LOUD POP (GUN SHOT SOUND), FOLLOWED BY POP POP POP POP POP. WHEN I PULLED OVER I DISCOVERED THAT ONE OF MY MICRO-COILS OVER MY SPARK PLUG HAD BROKEN OF THE PLASTIC HOUSING. WHEN I REMOVED THE COIL I FOUND THE PLATINUM SPARK PLUG IN THE COIL BOOT. SPARK PLUG BLOW OUT! NICE!...FORD WANTS $550 TO REPAIR ONE SPARK PLUG AND COIL, AND ALSO CHECK THE REST OF THE PLUGS FOR TIGHTNESS. HELP! *TR

NHTSA ID
10378193
Incident
Jan 7, 2011
Mileage
69,000 mi
ElectricalEngineFuel system
Filed Jun 28, 2009
Fire reported1 injury reported

I HAVE A 1999 FORD SUPER DUTY PICKUP. I WAS DRIVING HOME AFTER MY SONS BASEBALL PRACTICE AND THE UNTHINKABLE HAPPENED. MY TRUCK MADE A LOUD BANG AND NOTICED A BURNING SMELL. I STOPPED TO SEE WHAT THE PROBLEM WITH MY TRUCK. AS I OPENED THE HOOD I SAW A FLASH OF LIGHT AND SAW THE ENGINE ON FIRE. I IMMEDIATELY SHUT THE TRUCK OFF AND GRABBED MY SONS WATER BOTTLE TO TRY TO STOP THE FIRE. LUCKILY I WAS ABLE TO SMOTHER THE FIRE OUT WITH A BASEBALL GLOVE. MY SON AND I WAITED FOR OVER AN HOUR FOR THE TOW TRUCK. THE VEHICLE WAS TOWED TO A LOCAL GARAGE. I WAS SHOCKED TO FIND OUT THE REPAIR BILL OF $2700!!!!!! THE SHOP SAID THE SPARK PLUG BLEW OUT OF THE ENGINE AND CAUSED A FIRE. AND TO MAKE MATTERS WORSE THEY SAID THIS WAS A KNOWN PROBLEM WITH THE FORD V8 ENGINE!!! I AM SO UPSET! I JUST WAS LAID OFF FROM MY JOB BECAUSE OF THE ECONOMY, I NOW ONLY HAVE MY WIFE'S CAR FOR TRANSPORTATION, AND GET A BILL FOR 2700 BUCKS? THIS CAR HAS PUT MYSELF AND MY 10 YEAR OLD SON IN DANGER BECAUSE OF A KNOWN ENGINE PROBLEM WITH FORD TRUCKS! NOT ONLY THAT BUT I HAD TO REPLACE MY SONS BASEBALL GLOVE FROM TRYING TO SNUFF OUT THE FIRE. I CAN'T BELIEVE THERE ISN'T SOME KIND OF SAFETY RECALL ON THESE VEHICLES. I HOPE YOU GUYS CAN LOOK INTO THIS BEFORE SOMEONE GETS KILLED OR BURNED TO DEATH! *TR

NHTSA ID
10275129
Incident
May 3, 2009
Mileage
89,227 mi
ElectricalSuspension
Filed Apr 28, 2009

TRUCK SPUTTERED AND SHUT DOWN AT HIGHWAY SPEEDS. STARTS SOMETIMES, OTHER TIMES DOESN'T. PREVIOUS OWNER HAD REPLACED ITEM 1 MONTH BEFORE I GOT THE TRUCK. *TR

NHTSA ID
10267159
Incident
Apr 27, 2009
Mileage
150,000 mi
Electrical
Filed Jan 20, 2009
Fire reported

I HAVE A 1999 F250 SUPER DUTY PICKUP 7.3 DIESEL. AS I WAS DRIVING IT ONE EVENING I SMELLED SMOKE AND SAW SMOKE COMING FROM UNDER THE DASH AND UP IN THE DEFROSTER AREA AT THE WINDSHIELD. IT THEN BEGAN TO FLAME UP FROM THOSE AREAS AND I SLOWED THE VEHICLE DOWN AND JUMPED OUT,FEARING I WAS GOING TO GET BURNED. IT WAS LATE AT NIGHT ON A COUNTRY ROAD AT 2 AM. AND THE TRUCK BURNED FOR ALMOST A HALF HOUR BEFORE ANYONE DROVE BY ME TO CALL 911. BY THE TIME THE F.D. GOT THERE THE VEHICLE WAS TOTALED DESTROYED AND TOTALED ENGULFED IN FLAMES. I HAD A SMALL ONE GALLON GAS/OIL MIXTURE CONTAINER( FOR MY CHAIN SAW ON THE FLOOR OF THE VEHICLE) WHICH HAD LESS THAN HALF A GALLON IN IT. I TOLD MY INSURANCE CO. OF THAT FACT. THE INSURANCE CO. NOW WANTS ME TO BE DEPOSED UNDER OATH. I HAVE NOTHING TO HIDE AND WILL ALLOW THAT. HOWEVER I RECEIVED INFORMATION FROM AN ANONYMOUS SOURCE THAT THE INSURANCE CO IS TRYING TO DENY MY CLAIM AND EVEN POSSIBLY TRY TO CHARGE ME WITH ARSON AND FRAUD. THE ENGINE COMPARTMENT WAS MELTED AND THE ENTIRE TRUCK HAD BURNED TO BARE METAL. I HAD SMELLED THE ODOR OF BURNING ELECTRICAL WIRES ON SEVERAL PRIOR OCCASIONS BUT I NEVER DID FIND THE SOURCE OF THE ODOR. I EVEN HAD A FORD MECHANIC CHECK IT AND HE DIDN'T FIND WHAT THE SMELL WAS FROM. I BELIEVE THE CULPRIT WAS THE CRUISE CONTROL SWITCH AS I HAVE RESEARCHED THE INTERNET AND SAW SEVERAL RECALLS FOR SUCH IMMINENT FIRES FROM A FAULTY DEVICE. PLEASE ADVISE IF MY VEH. HAD THAT CONTROL THAT IS SUSPECT ON THESE LATEST RECALLS. *TR

NHTSA ID
10255794
Incident
Nov 13, 2008
Mileage
180,000 mi
Electrical
Filed Nov 4, 2008

POWERSTROKE ENGINE CODE PO 344 CAM SHAFT POS SENSOR, HAD TO REPLACE. *TR

NHTSA ID
10247709
Incident
Oct 13, 2008
Mileage
187,287 mi
Electrical
Filed Jun 9, 2007

WHILE DRIVING IN TRAFFIC AND THE TRUCK BEGAN TO BUCK AND SHUTTER THAN SHUT OFF WITH NO WARNING. WOULD NOT START WAS VERY HAPPY I HAD NOT JUST PULLED INTO TRAFFIC! FORD WANTED 600$ TO FIX IT WHEN ITS A 100$ PART AND TAKES 15 MINETES TO FIX!. *AK

NHTSA ID
10192828
Incident
May 8, 2003
Mileage
45,000 mi
Electrical
Filed Jun 8, 2007

ON THE 7.3 POWERSTROKE FORD TRUCK I THINK IT IS A SAFETY HAZORD IF THE CAMSHAFT POSITION SENSOR WERE TO FAIL APPROACHING AN INTERSECTION AND YOU WOULDNT HAVE POWER BRAKES IF THE ENGIN SHUTS OFF AND YOU MAY NOT BE ABLE TO STOP FAST ENOUGH TO AVOID AN ACCIDENT. I THINK THERE SHOULD BE A RECALL ON THE CPS BECAUSE IT SEEMS THAT MY LIFE MAY BE ENDANGERED EVERY DAY ON THE WAY TO WORK WITH THE COMMON PROBLEM.

NHTSA ID
10192760
Incident
Jun 7, 2007
Mileage
155,000 mi
ElectricalEngine
Filed Apr 22, 2007

I WAS DRIVING ON THE FREEWAY AT 65 MPH WHEN THE TRUCK SUDDENLY SHUT DOWN AND THEN TURNED BACK ON ALMOST INSTANTLY. THE AMOUNT OF TRAFFIC AND FREEWAY SPEEDS MADE THIS A VERY DANGEROUS SITUATION. I GOT OFF THE FREEWAY AND MY TRUCK PROCEEDED TO SHUT OFF TWO MORE TIMES BEFORE I ARRIVED AT HOME. I CALLED THE FORD DEALER AND DESCRIBED WHAT HAD HAPPENED AND THE FIRST THING THE SERVICE ADVISOR STATED "ITS THE CPS WE SEE IT ALL OF THE TIME". I REPLACED THE CPS AND SURE ENOUGH IT RAN GREAT AGAIN. THE COST OF THE NEW CPS WAS $180.00. *TR

NHTSA ID
10188517
Incident
Feb 12, 2003
Mileage
100,000 mi
Electrical
Filed Apr 5, 2007
Crash reported1 injury reported

MY 1999 FORD F-250 SUPER DUTY 7.3 POWER STROKE DIESEL ENGINE HAD INTERMITTENT ENGINE FAILURE WHILE DRIVING. THIS CAUSED THE VEHICLE TO DIE IN PRECARIOUS LOCATIONS, SUCH AS INTERSECTIONS AND FREEWAYS. THIS ORIGINALLY OCCURRED WITHIN TWO WEEKS OF THE VEHICLE PURCHASE DATE WHEN IT WAS NEW IN OCTOBER 1998. I HAVE RESEARCHED THIS PROBLEM, AND THE CPS WAS THE KNOWN CAUSE. I HAVE OWNED THE VEHICLE SINCE IT WAS NEW. I HAVE NOT RECEIVED A RECALL NOTICE FROM FORD, AND HAVE BEEN UNABLE TO LOCATE A RECALL ON THEIR POWER STROKE WEBSITE. ACCORDING TO THE MANY WEBSITES DEALING WITH THE POWER STROKE DIESEL, BOTH THE 7.3 AND THE 6.0 LTR MODELS, THIS PROBLEM WAS CONSISTENT THROUGHOUT THE MARKETPLACE. I AM REPORTING THIS BECAUSE THE PROBLEM WAS DANGEROUS AND ACCORDING TO FORD'S SAME POWER STROKE WEBSITE - WWW.POWERSTROKEDIESEL.COM "SINCE 1994 OVER 2,000,000 POWER STROKE ' DIESEL EQUIPPED FORD TRUCKS HAVE BEEN PRODUCED '' AND AN ASTONISHING 98.5%* ARE STILL ON THE ROAD!" AS OF TODAY'S DATE. CAN NHTSA TELL ME IF THIS PROBLEM HAS BEN IDENTIFIED PREVIOUSLY, AND WHETHER OR NOT RECALL RECOMMENDATIONS HAVE BEEN MADE?*AK

NHTSA ID
10187106
Incident
Feb 17, 2005
Mileage
108,949 mi
Electrical
Filed Dec 16, 2006

1999 F250 SUPER DUTY 7.3L DIESEL. CPS SENSOR FAILED AND CAUSED THE ENGINE TO STALL WHILE DRIVING 65 MPH ON FREEWAY. THERE WAS NO POWER STEERING OR BRAKES. VEHICLE VERY HARD TO CONTROL. I REPLACED THE CPS SENSOR(F7TZ-12K073-A- SYNCHRONIZER) AND REPAIRED THE PROBLEM. VERY SIMILAR TO THE THICK FILM IGNITION ISSUES FROM THE PAST. THE OLD PART IS AVAILABLE TO THE NHTSA. *NM

NHTSA ID
10176310
Incident
Dec 15, 2006
Mileage
72,860 mi
ElectricalEngine
Filed Nov 30, 2006

TRUCK STOPPED RUNNING ON FREEWAY. NEEDED TOWING. MISSED WORK. FORD 7.3 DIESEL "CPS" SENSOR FAILURE. THESE PARTS DON'T LAST AND CAUSE THE TRUCK TO STOP RUNNING. NEEDED $200.00 PART TO FIX. SECOND TIME. HAVE THE OLD PARTS. *JB

NHTSA ID
10174748
Incident
Nov 28, 2006
Mileage
142,000 mi
ElectricalEngine
Filed Nov 16, 2006

I OWN A 1999 FORD F250 7.3 TURBO DIESEL. I HAVE HAD THE CAM POSITIONING SENSOR GO OUT ON THE TRUCK. WHEN THIS HAPPENS, THE TRUCK JUST STOPS RUNNING. I WAS TRAVELING ON THE FREEWAY IN LOS ANGELES. WHEN THIS HAPPENS, THERE IS NO POWER STEERING, POWER BRAKES AND THE ENGINE MAY OR MAY NOT START UP AGAIN. THIS IS CERTAINLY A SAFETY HAZARD. I KNOW THAT THIS IS NOT UNCOMMON FOR THIS TO HAPPEN WITH THIS ENGINE. I THINK FORD SHOULD RECALL THIS PART AND REPLACE IT WITH SOMETHING BETTER. *JB

NHTSA ID
10173698
Incident
Oct 17, 2006
Mileage
135,000 mi
Electrical
Filed Jul 1, 2006
Fire reported

VEHICLE SEEMED TO BE RUNNING FINE. PARKED IN MY DRIVEWAY AND 70 MINUTES LATER MY WIFE CAME HOME AND FOUND THE TRUCK ON FIRE. HEAVY FIRE WAS ENSUING FROM THE DRIVER SIDE WHEEL WELL AS WELL AS OUT THE FRONT DRIVER SIDE GRILL. *JB

NHTSA ID
10161204
Incident
Jun 21, 2006
Mileage
110,000 mi
ElectricalEngine
Filed Mar 21, 2006

1999 F250 WITH A V-10. SPARK PLUGS HAVE BLOWN OUT TWICE AND WHERE REPAIRED BY DEALER. EXPENSIVE! ONE OF THE REPAIRED PLUGS BLEW OUT AGAIN. HAD TO HAVE HEAD REMOVED AND TAKEN TO A MACHINE SHOP. I HAVE CONTACTED FORD ON EACH OCCASION AND THEY CLAIM THEY NEVER HEARD OF THIS PROBLEM BEFORE. IT RUINS AN EXPENSIVE COIL PACK EACH TIME. *JB

NHTSA ID
10153337
Incident
Jan 15, 2006
Mileage
45,000 mi
ElectricalTransmission
Filed Mar 14, 2006

FIRST DAY-ACCESSORIES STAY ON WHILE IGNITION SWITCH IS TURNED OFF & KEY IS REMOVED. SECOND DAY-BATTERIES GOES DEAD, WIPERS TURN ON BY THEMSELVES, SPEEDOMETER QUITS, TRANSMISSION WILL NOT SHIFT, 2 DIFFERENT BUZZING NOISE FROM UNDER DASH, DOME LIGHTS FLASHING ON & OFF, ABS BRAKE LIGHTS COME ON. WE HAVE HAD NO RECENT MECHANICAL WORK DONE. NO SINGLE SOURCE CAUSES ALL THESE PROBLEMS AT ONE TIME. *JB

NHTSA ID
10152647
Incident
Mar 12, 2006
Mileage
91,000 mi
ElectricalEngine
Filed Oct 31, 2005

CPS(CAMP POSITION SENSOR HAS FAILED ON A 1999 FORD SUPER DUTY 7.3L PSD A TOTAL OF 3 TIMES. FIRST TIME, SON AND I WERE TURNING INTO A WALMART PARKING LOT, AND VEHICLE SHUT DOWN AND REFUSED TO RESTART. 13K MILES ON IT. DEALER FIXED CPS. SECOND TIME TRAVELING DOWN INTERSTATE 95, AND SUDDENLY VEHICLE SHUT DOWN AGAIN, WHILE DOING 75 MPH. FORTUNATELY THE TRUCK IS A MANUAL TRANSMISSION, OR WE WOULD HAVE ENDED UP IN THE TREES, OR INTO THE SIDE OF THE SEMI THAT WAS PASSING ON THE LEFT. THIRD TIME WE WERE TOWING OUR TRAVEL TRAILER, AND TRUCK DIED ON A 8% GRADE, THERE WAS NO TIME TO GET OUT OF THE LANE WE WERE IN TO THE SHOULDER BEFORE WE SLOWED TOO MUCH AND CAUSED A WRECK BEHIND US THE TRUCK NOW HAS 77K MILES ON IT. WE FEEL THE CPS FAILING 3X IN 77K MILES IS EXXX... THE LAST TWO SENSORS WERE NOT UNDER WARRANTY AND COST $250~ WE HAVE RESEARCHED ON THE INTERNET AND FOUND OUT THAT THE CPS IS A VERY COMMON PROBLEM, AND HAS SHOWN UP IN MILEAGE INSTANCES RANGING FROM 100 MILES ON ODO. ALL THE WAY TO NOT SHOWING UP UNTIL 200K MILES. WE, (ALONG WITH APPARENTLY THOUSANDS OF OTHER TRUCK OWNERS) FEEL THAT THE VEHICLE SHUTTING DOWN, AND LOSING 90% OF OUR STEERING AND LIKELY 85% OF BRAKES (ON DIESELS YOU DO NOT GET A "RESERVE" BRAKE BOOST, UNLIKE ON GAS ENGINES WITH VACUUM), AS THE BRAKE SYSTEM IS POWERED BY THE HYDRAULIC PRESSURE PROVIDED BY THE POWER STEERING PUMP!!!! WE KNOW THERE IS NO WAY AROUND THE BRAKE SYSTEM. HOWEVER, IN TWO OF OUR CASES. IT WAS VERY SCARY AND A VERY DANGEROUS SITUATION WHEN THE TRUCK DIED. WE NOW HAVE A SPARE CPS INSIDE OF THE GLOVE BOX INSIDE OF VEHICLE AND PROPER TOOLS TO REPLACE IT OURSELVES SHOULD IT HAPPEN AGAIN. WE HAVE HEARD OF OTHER PEOPLE DRIVING SAID TRUCKS WITH 7.3L PSD ENGINES ( DO NOT KNOW IF THE 6.0L IS HAVING THE SAME PROBLEM WITH THE CPS) OF THE TRUCKS BEING TOTALED AND PEOPLE BEING SERIOUSLY INJURED BECAUSE OF THE CPS FAILING. WE FEEL THAT A RECALL, SHOULD BE MADE... THANK YOU AND GOOD DAY....*JB

NHTSA ID
10141357
Incident
Mar 16, 2000
Mileage
67,000 mi
Electrical
Filed Sep 23, 2005

DAUGHTER WAS DRIVING TRUCK ON HIGHWAY 101 AND ENGINE DIED. NO POWER, NO POWER BRAKES OR STEERING. SHE PULLED TO SIDE AND TRIED TO RESTART TRUCK - NOTHING. CALLED TOW TRUCK AND VEHICLE STARTED BUT DIED AGAIN. VEHICLE WAS TOWED TO FORD DEALER. THEY SAID IT WAS THE CAM POSITIONING SENSOR. WHEN IT IS BROKEN THE TRUCK THINKS THE ENGINE IS NOT RUNNING AND KILLS THE POWER. THEY DID NOT RECOMMEND SHE DRIVE THE TRUCK WITHOUT MAKING THE REPAIR AS IT WOULD DIE AGAIN. THE REPAIR COST $500 AND ONLY THE DEALER COULD DO THE REPAIR AS THEY HAD THE COMPUTER TO READ THE ERROR. THEY SAID THERE WERE NUMEROUS SERVICE BULLETINS ON THIS PROBLEM BUT NO RECALL. *NM

NHTSA ID
10137424
Incident
Aug 15, 2005
Mileage
138,069 mi
Electrical
Filed Aug 22, 2005

RANDOM TRUCK FAILURE OF THE ENGINE AT NO PARTICULAR TIME. PROBLEM DIAGNOSED AS CAMSHAFT SENSOR BY FORD TECHNICIANS. $185.00 PART THAT SEEMS TO BE FAILING A LOT ACCORDING TO FORD TECHS. FORD STATES THEY ARE CURRENTLY NOT HAVING PROBLEMS WITH THE SENSORS BUT OUT OF 5 GUYS I PERSONALLY KNOW, ALL 5 HAVE HAD PROBLEMS WITH THEIR 7.3L DIESEL CAMSHAFT SENSORS. EXTREMELY DANGEROUS BECAUSE OF ENGINE FAILURE. FORD ONLY OFFERS A 1 MONTH WARRANTY ON THE ITEM AND OFFERS AN AVERAGE OF 6 MONTHS ON ANY OTHER ELECTRONIC DEVICE ON THE TRUCK. SEEMS THEY KNOW THE FAILURES ARE OCCURING AS WELL BUT DOING NOTHING ABOUT IT.

NHTSA ID
10133759
Incident
Jul 15, 2005
Mileage
128,500 mi
Electrical
Filed Aug 16, 2005

SPARK PLUG BLOW-OUT ON MY 1999 FORD F-250 SUPER DUTY V-10. *NM

NHTSA ID
10132984
Incident
Dec 21, 2004
Mileage
61,000 mi
Electrical
Filed Apr 21, 2005
Fire reported

THE VEHICLE WAS PARKED FOR TWENTY MINUTES. THERE WAS A LOUD NOISE, THE CONSUMER WENT TO SEE WHAT CAUSED THE NOISE, AND DISCOVERED, THE VEHICLE ENGINE WAS ON FIRE. THE FIRE DEPARTMENT RESPONDED TO PUT THE FIRE OUT. *NM

NHTSA ID
10119015
Incident
Apr 11, 2005
Mileage
120,000 mi
Electrical
Filed Feb 23, 2005

THE HORN HAS NOT BEEN WORKING FOR ALMOST 2 YEARS, I'VE CONTACTED FORD MANY TIMES WHERE I PURCHASED THE TRUCK. THEY SAID I WOULD HAVE TO PAY IF I WANT IT FIXED. ON YOUR WEB-SITE, (NHTSA) MANY COMPLAINTS ALREADY ABOUT THIS ISSUE, ITS A SAFTY ISSUE. BECAUSE WHEN YOU TRY TO USE THE HORN IT SEEMS AS THE AIRBAG IS IN THE WAY. *AK

NHTSA ID
10112007
Incident
Feb 22, 2005
Mileage
45,095 mi
Electrical
Filed Jan 28, 2005
Fire reported

VEHICLE WAS PARKED FOR THE NIGHT (IGNITION WAS OFF). VEHICLE BURNED DUE TO FIRE FROM UNDER THE HOOD CAUSED BY ELECTRICAL FAILURE. TOTAL LOSS (REPAIRS TO EXCEED VALUE). VEHICLE IS STILL IN MY POSSESSION. I WAS RECENTLY MADE AWARE OF A FORD RECALL FOR CRUISE CONTROL COMPONENTS CAUSING UNDERHOOD FIRES OF SIMILAR NATURE AND CONSEQUENCE ON SIMILAR VEHICLES.*AK

NHTSA ID
10108150
Incident
Apr 11, 2004
Mileage
86,000 mi
Electrical
Filed Nov 19, 2004

SPARK PLUG WAS BLOWN FROM THE HEAD. SUBSEQUENT DAMAGE TO THE CYLINDER HEAD AND CYLINDER WALL CREATED ENOUGH MATERIAL AND LABOR COSTS TO JUSTIFY REPLACING THE ENTIRE ENGINE.*AK

NHTSA ID
10100195
Incident
Oct 1, 2004
Mileage
68,000 mi
Electrical
Filed Sep 29, 2004

I WAS MERGING INTO THE RIGHT LANE OF THE FREEWAY TO EXIT THE FREEWAY AND THERE WAS A LOUD BANG AND MY TRUCK DECELERATED AND CAUSED THE PERSON BEHIND ME TO SWERVE TO AVOID RUNNING INTO THE BACK OF ME. I TOOK MY TRUCK TO MY LOCAL ASE CERTIFIED MECHANIC AND WAS TOLD THE THIRD SPARK PLUG ON THE PASENGER SIDE HAD BLOWN OUT OF THE ALUMINIUM CYLINDER HEAD. THE CYLINDER PLUG OPENING WAS BORED OUT AND TAPPED. AN INSERT WAS THEN PUT INTO PLACE AND THE SPARK PLUG REPLACED. THE TOTAL COST OF THIS WAS ~$450. AFTER MUCH RESEARCH I HAVE DISCOVERED THAT THIS IS A VERY COMMON OCCURENCE ON THE FORD TRITON ENGINES AND THAT FORD IS DOING EVERYTHING THEY CAN TO AVOID TAKING ANY RESPONSIBILITY FOR THIS APPARENT DESIGN DEFECT. THIS STINKS!!!*AK

NHTSA ID
10093321
Incident
Sep 28, 2004
Mileage
70,000 mi
Electrical
Filed Aug 21, 2004

A SPARK PLUG BLEW OUT OF THE ENGINE WHICH IS DUE TO A DESIGN FLAW THAT FORD MOTOR CO. IS WELL AWARE OF. THIS CAN HAPPEN WHEN THE ENGINE IS NEW OR IT HAS MANY THOUSANDS OR, IN MY CASE, HUNDREDS OF THOUSANDS, OF MILES ON IT. FORD IS WELL AWARE OF THE PROBLEM, AND THEY HAVE BEEN FORCED TO MAKE THE NECESSARY REPAIRS ON VEHICLES THAT ARE STILL UNDER WARRANTY. FOR THOSE VEHICLES, LIKE MINE, THAT ARE NO LONGER UNDER WARRANTY, THE FULL COST OF THE REPAIR IS LEFT UP TO THE CONSUMER. THE AVERAGE REPAIR COST FOR THIS MAJOR MALFUNCTION IS $2,500.00-$3,500.00. THIS IS AN UNACCEPTABLE SITUATION FOR THE BASIC FACT THAT FORD IS WELL AWARE OF THIS PROBLEM AND THEY ARE ON THE PUBLIC RECORD STATING THAT THEY WILL NOT ISSUE A RECALL FOR THESE ENGINES BECAUSE OF THE SIGNIFICANT EXPENSE FOR THEM TO FIX THEM ALL, BECAUSE THIS PARTICULAR ENGINE IS THE ONE THAT FORD INSTALLS IN MOST OF IT'S HIGH END TRUCKS AND SUVS. THIS POSITION BY FORD IS JUST NOT FAIR BUSINESS AND IT CERTAINLY IS NOT FAIR TO THE CONSUMER WHO SHOULD BE ABLE TO EXPECT A BETTER PRODUCT WHEN PAYING $25,000.00-$40,000.00 FOR SAID PRODUCT, ESPECIALLY WHEN THE DEFECT IS ONE KNOWN BY THE MANUFACTURER AND THEIR ENGINEERING TEAM WHO FINALLY REDESIGNED THE ENGINE IN THE 2002 MODEL YEAR TO AVOID THIS SPECIFIC PROBLEM. *JB

NHTSA ID
10088309
Incident
Jul 13, 2004
Mileage
105,198 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data on this page last refreshed .