RoadVitals

1997 Ford F-250 Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
31
Latest Dec 16, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
10%
of 304 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
2
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 1997 Ford F-250 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 31 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

The 25 most recent of 31, in the owner's own words

Engine
Filed Dec 16, 2015

THE TRUCK WOULD STOP RUNNING WHILE DRIVING DOWN THE STREET, NOT START AFTER DRIVING, STOP SHUT OFF AND THEN WOULD NOT START. SOME TIMES IT MAY NOT START FOR SEVERAL DAYS THEN ALL OF A SUDDEN IT WOULD START UP AGAIN AND BE FINE FOR WEEKS THEN WOULD START THE WHOLE PROCESS OVER AGAIN. IT MAY STOP AT ANY TIME ANY WHERE WHETHER HIGHWAY OR CITY STREET. TOTAL LOSS OF POWER, ENGINE SHUTS OFF. I HAD MANY EXTREMELY DANGEROUS SITUATIONS, WITH FAMILY MEMBERS AND OTHER VEHICLES CAUSING THEM TO MAKE EVASIVE ACTIONS. THIS VEHICLE HAS A MANUFACTURES BUY BACK FROM ORIGINAL PURCHASER WHEN, NEW BUT NO EXPLANATION COULD BE FOUND. I SPOKE TO FORD AND THEY SAID THEY HAVE NO RECORD OF THE BUY BACK. IT IS ON THE TITLE ALSO.

NHTSA ID
10810623
Incident
Aug 28, 2015
Mileage
127,000 mi
Engine
Filed May 12, 2015

THIS IS THE FOURTH TIME THIS HAS HAPPENED, THE SPARK PLUG SHOOTS OUT OF THE BLOCK AND SHORTLY AFTER YOU CAN SMELL GAS FUMES WITH IS AN OBVIOUS FIRE HAZARD. NOT ONLY IS IT EXPENSIVE TO FIND A MECHANIC WHO CAN COIL THE PLUG BACK INTO THE BLOCK, AFTER READING ABOUT IT THE SAME INCIDENT HAPPENS TO MANY OWNERS WHO HAVE THE SAME TRUCK AS I DO. YET, THERE HASN'T BEEN A RECALL.

NHTSA ID
10715974
Incident
Apr 20, 2015
Mileage
207,000 mi
Engine
Filed Feb 6, 2011

FORD MOTOR CO. REFUSES TO DO SAFETY RECALL 07S57 ON MY 97 F-250 THE RECALL IS FOR THE CAM SHAFT POSITION SENSOR. IT MUST BE REPLACED BECAUSE THE VEHICLE STALLS WHILE DRIVING WHICH CAN LEAD TO AN ACCIDENT. THEY ARE REFUSING TO DO THE RECALL DUE TO A SEIZED BOLT. IF THIS BOLT BREAKS THEY WANT ME TO PAY $2500 TO GET THE SAFETY RECALL COMPLETED. *TR

NHTSA ID
10380866
Incident
Oct 9, 2010
Mileage
165,995 mi
Engine
Filed Sep 18, 2009

I HAVE A 1997 FORD F-250 WITH WITH 87,000 MILES ON A 5.4 LITER ENGINE. ONE OF THE SPARK PLUGS WAS EJECTED FROM THE ENGINE, THREADS AND ALL, WHICH ALSO DAMAGED THE IGNITION COIL. *TR

NHTSA ID
10284548
Incident
Sep 16, 2009
Mileage
86,951 mi
Engine
Filed Jul 19, 2008

MY COMPLAINT HAS TO DUE WITH THE PCV VALVE HOSE THAT RUNS TO THE VACUUM SYSTEM. IT GETS TOO WARM AND MELTS AND IT CAUSES THE ENGINE TO STUTTER OR STALL CAUSING THE VEHICLE TO STOP RAPIDLY. I HAVE NOTICED THIS ON MANY OF THE F250 OR F150 5.4L TRITON ENGINES. THIS HAS HAPPENED SEVERAL TIMES TO MY TRUCK AND IT IS EXPENSIVE TO KEEP REPLACING IT. IT HAS ALMOST CAUSED A FEW REAR ENDINGS. *TR

NHTSA ID
10234887
Incident
May 23, 2008
Mileage
75,453 mi
Engine
Filed Apr 16, 2008

TL*- THE CONTACT OWNS A 1997 FORD F250. HE RECEIVED A RECALL NOTICE FOR THE CRANKSHAFT POSITION SENSOR. HE TOOK THE VEHICLE TO THE DEALER AND THEY RAN A DIAGNOSTIC THAT SHOWED A PROBLEM WITH 3 SENSORS. THE CONTACT IS A MECHANIC SO HE REMEDIED THE RECALL HIMSELF. WHEN HE CONTACTED THE MANUFACTURER FOR REIMBURSEMENT OF THE PARTS AND LABOR HE WAS ADVISED THAT THEY WOULD ONLY REIMBURSE HIM FOR THE CRANKSHAFT POSITION SENSOR AND THAT THEY WOULD NOT REIMBURSE HIM FOR THE OTHER PARTS OR LABOR. THE CURRENT MILEAGE WAS 86000 AND THE FAILURE MILEAGE WAS 83000.

NHTSA ID
10224693
Incident
May 10, 2006
Mileage
83,000 mi
Engine
Filed Aug 23, 2007

MONDAY, JULY 31 2007, I EXPERIENCED THE LAST OF A SERIES OF INTERMITTENT STALLING EVENTS IN MY 1997 FORD F250 HD VEHICLE, EQUIPPED WITH A 7.3 DIT POWERSTROKE DIESEL. SUBSEQUENT TO MY OWN INVESTIGATIONS, I DISCOVERED THAT THE CAM POSITION SENSOR WAS A COMPONENT IMPLICATED IN SUCH EVENTS. I REPLACED THE COMPONENT ON JULY 27, 2007, AFTER AN INCREASE IN STALLING PROBLEMS. THE CONDITION REPEATED ON THE LATER DATE ABOVE, AND I DROVE THE VEHICLE TO A REPAIR FACILITY. THEY COULD NOT FIND ANY DIAGNOSTIC CODES FROM THE PCM, BUT THE STALLING EPISODES INCREASED DURING THEIR ANALYSIS. AFTER PERFORMING OTHER SYSTEM DIAGNOSTIC PROCEDURES, THEY WERE LEFT WITH THE FINAL CONCLUSION THAT THE CPS MUST BE THE CULPRIT FOR THE STALLING CONDITION. THE NEWER CPS I INSTALLED WAS REPLACED BY THE REPAIR TECHNICIAN WITH ANOTHER CPS. TO DATE THE CONDITION APPEARS RESOLVED. I HAVE RETAINED ALL PARTS AND THE REPAIR WORK-ORDER. *TR

NHTSA ID
10200603
Incident
Jul 31, 2007
Mileage
85,700 mi
Engine
Filed Mar 25, 2007
Fire reported1 injury reported

1997 FORD F25. THIS WAS THE SECOND SPARK PLUG TO BLOW OUT OF HEAD. FIRST REPAIR COST $450.00, THIS TIME IT COST ME MY TRUCK, 2 CAMERAS, GPS, LAPTOP COMPUTER AND SEVERAL OTHER ITEMS AS THE TRUCK COUGHT ON FIRE WHEN SPARK PLUG HIT FUEL INECTION RAIL AN STARTED A FUEL FIRE THAT BURNT THE TRUCK TO GROUND. TOTAL LOSS. BURNED MY HANDS TRYING TO SAVE ITEMS IN CAB. HAD A FIRE EXTINGUISHER, BUT HIGH PRESSURE FUEL LINES SPRAYED FIRE TO FAST. MY GIRL FRIEND, HER DOG, AND I HAD 30 SECONDS TO GET OUT. IN 2 MINUTES THE CAB WAS ENGULFED IN FLAMES. I WILL BE DISMANTLING THIS ENGINE AS I AM A MECHANIC AND MACHINIST AND PLAN TO PROVE THERE WERE NOT ENOUGH THREADS SECURING SPARK PLUGS IN THEE ALUMIN UM HEADS. THERE WERE STANDARDS OUTLINED FOR MACHINING THREADS.*AK

NHTSA ID
10186117
Incident
Mar 10, 2007
Mileage
27,000 mi
Driver assistanceEngine
Filed Dec 14, 2006
Fire reported

DT*: THE CONTACT STATED WHILE PARKED AND OFF, THE VEHICLE CAUGHT ON FIRE. THERE WERE NO WARNINGS PRIOR TO THE INCIDENT. THE INSURANCE AGENCY COULD NOT FIND THE CAUSE OF THE FIRE.

NHTSA ID
10176146
Incident
Jan 27, 2006
Mileage
139,000 mi
Engine
Filed Jun 21, 2006

ATTEMPTING TO PASS ON A TWO LINE HIGHWAY WHEN SPARK PLUG BLEW OUT OF ENGINE. VEHICLE IS A 1997 FORD F250 4WD 80K MILES. REPAIRS INVOLVE REMOVING HEAD. COST IS $2800. VEHICLE WORTHLESS SINCE DON'T KNOW WHEN ANOTHER PLUG WILL BLOW! *JB

NHTSA ID
10160383
Incident
Jun 17, 2006
Mileage
80,000 mi
EngineInterior & seatsPowertrain (other)+2 more
Filed Sep 2, 2005

WHILE DRIVING, THE SEAT RECLINED WHICH LEFT THE DRIVER LAYING COMPLETELY DOWN. *JB THE SEAT BASE ASSEMBLY HAD BROKEN ON THE DRIVER'S SIDE FRONT SEAT. *SC THE TIE RODS HAD TO BE REPLACED. THE CONSUMER WAS UNABLE TO SHIFT GEARS, BECAUSE THE SHIFTER BOLTS HAD BROKE LOOSE FROM THE DASH MOUNTS, THE HEAD GASKETS FAILED AND THE CHECK ENGINE LIGHT NEVER ILLUMINATED. THE HUB/AXLE SEALS WERE REPLACED. *JB

NHTSA ID
10105420
Incident
Nov 1, 2004
Mileage
55,000 mi
Engine
Filed May 6, 2005

WHILE DRIVING ALONG A SPARK PLUG WAS BLOWN OUT OF THE CYLINDER WITH THE INSUING LOUD BANGING SCARING THE DRIVER AND ALMOST CAUSING AN ACCIDENT. FORD DEALER RETHREADED SPARK PLUG HOLE AND REPLACED SPARK PLUG.

NHTSA ID
10120107
Incident
Apr 30, 2005
Mileage
100,000 mi
Engine
Filed Oct 16, 2004

I OWN A 1997 FORD F250 TRUCK. ON THE BELOW LISTED DATE, WHILE DRIVING AT 0430 HRS IN THE MORNING ON A TWO LANE ROADWAY, THE THIRD SPARK PLUG ON THE PASSENGER SIDE BLEW OUT OF THE CYLINDER HEAD. I LOOKED UP INFORMATION ON INTERNET AND FOUND THAT THIS PROBLEM HAS BEEN OCCURRING WITHOUT WARNING OR FAULT OF THE DRIVERS/OWNERS FOR A NUMBER OF YEARS. THIS JUST HAPPENED TODAY AND I HAVE NOT CONTACTED ANY REPAIR SERVICE YET. IT IS OBVIOUS THAT THIS IS A PROBLEM AND FORD HAS NOT RECOGNIZED THE DESIGN FAULT. I WAS LUCKY I WAS ABLE TO GET OFF THE ROAD SAFELY DUE TO THE LACK OF ENGINE POWER FROM THIS PROBLEM. MY COMPLAINT IS THAT THE FORD MOTOR COMPANY HAS KNOWN ABOUT THIS SAFETY ISSUE FOR SEVERAL YEARS AND DONE NOTHING TO NOTIFY OWNERS OF THE POTENTIAL DANGEROUS SITUATION NOT TO MENTION UNWARRANTED COST TO VEHICLE OWNERS THAT COULD POSSIBLY PREVENT THIS IF IT WAS KNOWN. IT IS PERTANANT THAT SOMEONE OR SOME ORGANIZATION WITH STANDING AND POWER DEAL WITH THE FORD MOTOR COMPANY ON THIS ISSUE. THANKS FOR YOUR TIME. *JB

NHTSA ID
10095884
Incident
Oct 16, 2004
Mileage
113,357 mi
Engine
Filed Dec 10, 2003

WHILE DRIVING, THE VEHICLE LOST STEERING AND BRAKING POWER. *AK THE ASSEMBLY THAT TIGHTENED THE BELT DRIVE AROUND THE STEEL SHAFT ABOUT ONE INCH IN DIAMETER HAD BROKEN OFF AT THE TIME WHERE THE TRUCK HAD NO BRAKES OR STEERING. *SCC *JB

NHTSA ID
10048134
Incident
Nov 18, 2003
Mileage
53,000 mi
BrakesEngine
Filed Nov 15, 2002

THE BRAKE PEDAL HAD TO BE PUMPED IN ORDER TO GET THE VEHICLE TO STOP. THE FRONT AND REAR ROTORS HAVE BEEN REPLACED 5 TIMES. THE PARKING BRAKE CABLE FAILED AND WAS REPLACED. THE RADIATOR FAILED 3 TIMES AND THE HEATER CORE FAILED. *TS *NLM

NHTSA ID
8022809
Incident
May 1, 2001
Mileage
103,000 mi
Engine
Filed Nov 15, 2002

THE RADIATOR HAS BEEN REPLACED 5 TIME DUE TO LEAKAGE. THE HEATER CORE HAS BEEN REPLACED TWICE DUE TO LEAKAGE. *TS *NLM

NHTSA ID
8022807
Incident
Apr 1, 2001
Engine
Filed Aug 9, 2001

NATURAL GAS VEHICLE. CLAMP IN ENGINE WAS RUBBING ONTO THE FLEXIBLE HOSE THAT WAS HOOKED TO FUEL INJECTORS, CAUSING A HOLE IN FLEXIBLE HOSE, EMITTING NATURAL GAS. THE DEALER AND MANUFACTURER HAVE BEEN NOTIFIED.*AK

NHTSA ID
893960
Engine
Filed Aug 9, 2001

NATURAL GAS VEHICLE. CLAMP IN ENGINE WAS RUBBING ONTO FLEXIBLE HOSE THAT WAS HOOKED TO FUEL INJECTORS ,CAUSING A HOLE IN FLEXIBLE HOSE, EMITTING NATURAL GAS. THE DEALER AND MANUFACTURER HAVE BEEN NOTIFIED.*AK

NHTSA ID
893959
Incident
Jul 20, 2001
Engine
Filed Aug 9, 2001

NATURAL GAS VEHICLE. CLAMP IN THE ENGINE WAS RUBBING ONTO FLEXIBLE HOSE THAT WAS HOOKED TO FUEL INJECTORS, CAUSING A HOLE IN FLEXIBLE HOSE, AND EMITTING NATURAL GAS. DEALER AND MANUFACTURER HAVE BEEN NOTIFIED.*AK

NHTSA ID
893958
Incident
Jul 20, 2001
Engine
Filed Jul 5, 2001

STRONG ODOR OF DIESEL WAS IN VEHICLE. DIESEL WAS FLOATING AROUND IN ENGINE. DIESEL HAND WAS GOING DOWN. *AK

NHTSA ID
892060
Incident
Jun 5, 2001
Engine
Filed Sep 30, 1999

THE VEHICLE STALLS OUT AND DIES WITHOUT WARNING. THE DEALER HAS BEEN CONTACTED.

NHTSA ID
849374
Engine
Filed Jun 25, 1999

EXHAUST SYSTEM IS LOCATED IN THE FRONT OF REAR WHEELS IS CAUSING DISCOLORATION OF WHEELS AND MELTING OF TIRES. *AK

NHTSA ID
841163
Engine
Filed Apr 8, 1999

ENGINE FAILED DUE TO OVERHEAD CAM PULLEY CATALATIC CONVERTERS BEING TOTALLY BLOCKED. YH

NHTSA ID
782057
Incident
Aug 8, 1998
Engine
Filed Mar 11, 1999

A CATALYTIC CONVERTOR WAS PUT ON A DIESEL TRUCK. THIS CAUSED A BACK PRESSURE TO OCCUR. A HOLE WAS CREATED IN BOTTOM OF TURBO. CARBON MONOXIDE WAS ESCAPING THROUGH HEATER VENT, CAUSING A HAZARDOUS PROBLEM FOR DRIVER, WHO BECAME NAUSEOUS & HAD A HEADACHE. MANUFACTURER KNOWS ABOUT PROBLEM, BUT IS NOT DOING ANYTHING. *AK

NHTSA ID
835735
Incident
Nov 20, 1997
Engine
Filed Feb 1, 1999

ENGINE OIL SEALS (GASKETS) FAILED. *YC

NHTSA ID
606815
Incident
Oct 1, 1998

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .