2000 Ford F Series

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

There is no summary currently available

There is no summary currently available

ALLEGED THAT THE FRONT SAFETY BELT REPORTEDLY WAS NOT MOUNTED TO THE VEHICLE

Regarding NHTSA Recall Number 05V017000; * Component: Speed control deactivation switch. Available for inspection. * Safety Risk: Spontaneous fire occurred on 07/20/2026 at apx 1am destroying the vehicle, damaging two other vehicles, and nearly burning down our home. *Problem Reproduced: Unknown * Component Inspected: Yes, by HOI claims adjuster. * Any warning lamps/ messages?: I had been dealing with a engine light about 1 year earlier that popped up again about 3 months ago. The codes indicated "Lean bank-Right" and "Lean bank-Left". Facts: On July 20, 2026, at approximately 1:00 AM, my 1997 Ford F-150 spontaneously caught fire while parked in my garage. The vehicle had not been started for well over a week. The fire raged directly under our bedroom for over 40 minutes before the fire department was able to attempt containment, nearly burning our house to the ground. There were also two other vehicles in the garage at the time. We are currently in the early stages of a major Homeowners Insurance (HOI) restoration claim. Fortunately, the fire scene in the garage remains intact as of this date while the HOI conducts their investigations. We have learned that the likely cause is a poorly designed, defective cruise control system—a known Ford issue that has resulted in many spontaneous fires. Despite owning this vehicle since 1999, I never received notice from Ford, and was unaware of the associated manufacturer recall (NHTSA #05V017000).

NHTSA ID

11756937

Incident

Jul 20, 2026

I WAS DRIVING DOWN THE ROAD AND THE GAS TANK FELL OFF AND WAS DRAGGING ON THE ROAD. THE STRAPS WERE CORRODED. I HAVE ONE OF THE STRAPS.

NHTSA ID

10735525

Incident

Jul 19, 2015

Mileage

225,000 mi

THE EXHAUST MANIFOLD STUDS ROT OUT BREAK OFF AND THE GASKETS START LEAKING. I KNOW THIS IS A COMMON PROBLEM WITH THE 4.6 AND THE 5.4 TRITON ENGINE AS THERE ARE ABOUT 8 OF THEM IN MY WORK PARKING LOT THAT HAVE DONE THE SAME THING. I OWNED A 1999 E150 THAT DID THE SAME THING AND THE EXHAUST SMELLS IN THE CAB WERE SO BAD I HAD TO GET IT REPAIRED. COST AROUND 1800.00 TO DO THIS REPAIR. MY LOCAL EXHAUST SHOPS SAY THIS IS A VERY COMMON PROBLEM AND USUALLY HAPPENS BEFORE 100K MILES SO I SHOULD FEEL LUCKY I HAVE 138K. FORD SHOULD REALLY OWN UP TO THE PROBLEM BEFORE SOMEONE GET HURT OR DIES FROM CARBON MONOXIDE POISONING. *TR

NHTSA ID

10627564

Incident

Aug 1, 2014

Mileage

138,000 mi

ON MARCH 30, 2014, AT APPROXIMATELY 3:00 P.M. (PST) MY 2000 FORD F-150 UNEXPECTEDLY CAUGHT ON FIRE. THE TRUCK WAS STATIONARY IN MY DRIVEWAY WHEN SUDDENLY BLACK SMOKE AND FIRE COULD BE SEEN COMING OUT OF THE DRIVER SIDE WHEEL WELL. THE FIRE ENGULFED THE DRIVER SIDE OF THE ENGINE COMPARTMENT MELTING ALL THE PLASTIC, WIRING AND THE AIR INTAKE AREA. THE FIRE MELTED EVERYTHING NEAR THE MASTER CYLINDER AND THE CRUISE CONTROL HOUSING. *TR

NHTSA ID

10575964

Incident

Mar 30, 2014

Mileage

135,000 mi

I HAVE A COMPLAINT AS FORD WITH THERE SHIFTERS I HAVE ALSO SEEN IT ON SOME OLDER AND NEWER MODELS IS THE TWO BOLTS ON THE BRACKET ON THE END OF THE SHIFTER ROD ON THE STEERING COLUMN COME LOOSE AND OR MISSING BOLT AND THERE FOR HAVE SHIFTING PROBLEMS AS I DID ONE MORNING WITH MY 2000 F 150 WENT TO START THE TRUCK EARLY IN THE MORNING TRUCK WAS I THOUGHT WAS IN PARK ALL THE WAY AS I LEFT IT WENT INSIDE TO GET SOMETHING COME BACK OUT TRUCK WAS AC-CROSS THE STREET ESTIMATED 3100 DOLLARS IN DAMAGE TO MY TRUCK WITH A SIMPLE MISSING BOLT ON THE SHIFTER CAUSED THIS ISSUE AND I FEEL THIS IS A SAFETY CONCERN I FIXED THE PROBLEM MY SELF BUT I SURE THINK IT SHOULD BE RECALLED SO NO ONE ELSE GETS HURT OR KILLED I HAVE PICS TO PROVE THE DAMAGE I CAN EMAIL THEM IF NEEDED. *TR

NHTSA ID

10557951

Incident

Dec 11, 2013

Mileage

165,000 mi

TRAVELING AT APPROXIMATELY 25 MPH, THE FUEL TANK STRAPS SNAPPED AND THE FUEL TANK DROPPED TO THE GROUND IN THE VEHICLE. THE DRIVER, UNAWARE OF WHAT HAPPENED, HEARD A NOISE AS SHE WAS APPROACHING A STOP LIGHT. THE NOISE CEASED AFTER STOPPING. THE DRIVER THEN MADE A LEFT TURN WHEN THE LIGHT CHANGED AT WHICH TIME THE NOISE CONTINUED. THE DRIVER PULLED THE VEHICLE INTO THE NEXT AVAILABLE PARKING LOT AND UPON EXITING THE VEHICLE, SMELLED GAS AND FOUND THE FORWARD PART OF THE FUEL TANK ON THE GROUND WITH GASOLINE LEAKING. NO RECALL NOTICE WAS RECEIVED BY THE DRIVER OR THE SPOUSE OF THE DRIVER AT THEIR HOME ADDRESS IN SPITE OF BEING TOLD LATER, AFTER THE INCIDENT, THAT SEVERAL WERE SENT. *TR

NHTSA ID

10525884

Incident

Jul 18, 2013

Mileage

103,000 mi

I HAVE A 2000 MODEL FORD F-150. MY CRUISE CONTROL WENT OUT AND MAYBE A MONTH OR LESS LATER I CAME HOME ONE NIGHT AND ABOUT 30 MINUTES AFTER I WENT INTO THE HOUSE I HEARD A LOUD BANG. WHEN WE LOOKED OUT THE DOOR MY TRUCK WAS A BALL OF FLAMES. THE LOUD BANG I HAD HEARD WAS THE TIRE POPPING. I NEVER RECEIVED A RECALL NOTICE FOR THE CRUISE CONTROL SWITCH AND KNEW NOTHING ABOUT IT SHORTLY AFTER I GOT THE TRUCK I HAD IT AT THE DEALERSHIP AND THEY TOLD ME NOTHING ABOUT THIS RECALL WHEN I ASKED IF THE TRUCK HAD ANY. ALL I WAS TOLD IS THAT THERE WAS ONE ON THE PARKING BRAKE. *TR

NHTSA ID

10303747

Incident

Jan 24, 2010

Mileage

209,000 mi

SPARK PLUG BLOW OUT ON 2000 F150 5.4 TRITON ENGINE. DAMAGING COIL AND HEAD. RELEASING FUEL MIXTURE INTO ENGINE COMPARTMENT CREATING AN ENVIRONMENT FOR POTENTIAL EXPLOSION. *TR

NHTSA ID

10296972

Incident

Jun 16, 2009

Mileage

90,000 mi

JERR-DAN: ANTI STALL FEATURE FOR FORD F SERIES LIGHT DUTY CHASSIS WITH V10 GAS ENGINE AND AN ENGINE DRIVE CLUTCH PUMP. MODEL YEARS UNKNOWN. *PE

FORD: CERTAIN 1999-2001 MODEL YEAR VEHICLES UP TO 6000 LB GVWR REGISTERED IN NEW YORK AND CERTAIN 2001 VEHICLES UP TO 6000 LB GVWR REGISTERED IN THE STATE OF MAINE, CERTIFIED FOR SALE IN CALIFORNIA-FEDERAL EMISSION WARRANTY REFUND. *PE

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

CLEAR GEL-LIKE SUBSTANCE IN THE HYDRAULIC BRAKE MASTER CYLINDER RESERVOIR. THIS SUBSTANCE IS A SILICONE BASE LUBRICANT USED DURING ASSEMBLY OF THE MASTER CYLINDER. *TT

FALSE FAILURE OF THE VAPOR MANAGEMENT VALVE (VMV). *TT *JB