2012 Ford Flex Owner Complaints

There is serious safety trouble occurring with the power steering components, and the brake system. I went to the Ford dealership and they said the recalls weren’t fixed back in 2015. And those recalls are the same issues that are occurring with my 2012 Ford Flex SE now. I just bought this vehicle and there is grinding noise when steering my vehicle and the ABS brake system comes on as soon as I crank up the vehicle and the brake goes down to the floor too loosely. The dealership says these potential recalls were noted for this 2012 Ford Flex in 2015. But the owner at the time didn’t have them fixed then because not all 2012 Ford Flex received the recalls at the same time. And the power steering components and brake system problems are very unsafe while I’m driving the vehicle and as I was told could cause a fatal car accident if not fixed.

NHTSA ID

11707935

Incident

Dec 24, 2025

The contact owns a 2012 Ford Flex. The contact stated that while driving at approximately 30 MPH, the ABS and the ESC warnings illuminated. The contact stated that she had recently heard an abnormal grinding sound while turning the steering wheel. The contact had taken the vehicle to an independent mechanic, where it was diagnosed and determined that the ABS sensor needed to be replaced. The contact stated that the mechanic had heard the abnormal sound coming from the steering wheel but had not run a diagnostic test. The vehicle was not repaired. The contact had researched online and had related the failure to NHTSA Campaign Number: 15V340000(Steering), however, the VIN was not included. The manufacturer was not informed of the failure. The failure mileage was approximately 180,000.

NHTSA ID

11707853

Incident

Dec 25, 2025

Mileage

180,000 mi

Ford said the recall was fixed 10 years ago, however it went out on me last night. It's been towed to the Folsom Ford dealership in California, they quoted me $3,000 to fix my power steering assistant failure that had a Safety recall and it was a 'safety recall'. I couldn't steer my car. Very scary! please investigate this and make sure that it was fixed right the first time. it should not have gone out. I hardly drive my car. thank you

NHTSA ID

11656456

Incident

Apr 23, 2025

The contact owns a 2012 Ford Flex. The contact stated while the vehicle was parked, the vehicle intermittently became difficult to maneuver. The failure occurred on several occasions, including while the contact was driving. An unknown warning light was illuminated. The vehicle was taken to a dealer where it was diagnosed that the power steering control module needed to be reprogrammed. The contact researched and was made aware of NHTSA Campaign Number: 15V340000 (Steering); however, the VIN was not included. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 40,000.

NHTSA ID

11645654

Incident

Feb 28, 2021

Mileage

40,000 mi

vehicle power steering stops working. Manual steering is extremely difficult to operate.

NHTSA ID

11644653

Incident

Dec 2, 2024

Front Passenger seat air bag light is on all the time. should I stop driving the car? Is this dangerous what does it mean? It is a 2012 Ford flex which I love and have not had any trouble with.

NHTSA ID

11610567

Incident

Aug 23, 2024

The contact owns a 2012 Ford Flex. The contact stated while his granddaughter was driving 10 MPH and attempting to leave a parking lot, the steering wheel became difficult to maneuver. After the failure occurred, the "Power Steering Assist Fault" message was displayed. The vehicle was parked, and then the contact drove the vehicle to an independent mechanic. The contact was awaiting a diagnostic test from the independent mechanic but was informed that the rack and pinion might need to be replaced and the power train control module needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The contact researched online and became aware of NHTSA Campaign Numbers: 15V340000 (Steering) however, the VIN was not included in the recall. The failure mileage was approximately 108,000.

NHTSA ID

11605133

Incident

Jul 1, 2024

Mileage

108,000 mi

I was driving around 55 and suddenly lost control and fish tailed to the right, then to the left over the center line, then back to the right. Luckily no other vehicles on the road. The rear driver side toe link broke. I discovered there's a recall for this exact problem with the exact possible worst case scenario that I went through. [FORD RECALL CODE: 2oSo4] This recall includes "2013-18 Ford Flex and Lincoln MKT vehicles built at Oakville Assembly Plant, Sept. 12, 2011, to June 1, 2017" My vehicle was manufactured at the same plant in 02/12 but for some reason is not qualified. I think my 2012 model needs to be included in this recall, obviously. I talked with Ford Dealer and Ford Customer Service and they said they would pass this info to NHTSA. I had both links replaced at a local mechanic and hope to get reimbursed in the future.

NHTSA ID

11588893

Incident

May 8, 2024

The contact owns a 2012 Ford Flex. The contact stated while driving 60 MPH, the steering wheel stiffened while attempting to steer the vehicle to the left. The power steering failure message was displayed. The contact used excessive force to steer the vehicle to the shoulder of the highway where the vehicle remained. The contact called the dealer and was informed that the VIN was not included in NHTSA Campaign Number: 15V340000 (Steering). The contact was referred to the manufacturer who then referred the contact to the NHTSA Hotline for assistance. The vehicle was not repaired. The failure mileage was unknown.

NHTSA ID

11533612

Incident

Jul 18, 2023

Vehicle power steering will stop working while driving and notification of (power steering assist failure) will appear. Vehicle becomes extremely unsafe to operate as the steering wheel is very difficult to move. I reached out to Ford and was advised that the recall for this was already repaired and a second recall was opened for vehicles that still had the issue. They advised that the recall only extended the warranty to 10 years and my vehicle is a few months past the 10 year mark with exceptions only made for mileage. My vehicle only has 48,000 miles.

NHTSA ID

11524479

Incident

Mar 10, 2023

The contact owns a 2017 Ford Flex. The contact stated that while driving at an undisclosed speed, the steering wheel started to wobble back and forth then up and down. The contact stated that the steering wheel started to shift upward and downward. No warning lights were illuminated. The dealer was not notified of the failure. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 110,000.

NHTSA ID

11518318

Incident

Apr 21, 2023

Mileage

110,000 mi

Recall on power steering rack and pinion but my model didn't get covered in this recall and this the second time my service advance track came on and it's totally hard to turn my steering and I took it to Ford dealership in merced ca just to see if the cam turn off my service advance traction they said no because the rack and pinion is bad. . .....

NHTSA ID

11516737

Incident

Aug 1, 2022

Complete loss of power steering and steering effectiveness. Warning message on display said “power steering assist fault”.

NHTSA ID

11512341

Incident

Mar 17, 2023

I went to my local dealership on request of the campaign recall for my associated vin The vehicle has a EPAS STEERING EFFORTS Details Description EPAS STEERING EFFORTS Campaign# 15N01 I was driving and lost control because the power steering went out brought it to my local Ford grieco fort Lauderdale and they diagnosed it as a bad power steering rack pinion which was included in the vin report recall however they stated it's 5 months over expiration which it should of never expired since it's a really bad safety issue. I called Ford directly they told me to contact you in regards to adding a valid recall back onto my vin

NHTSA ID

11473310

Incident

Jul 7, 2022

Bad design of water pump , under parts would fail one day , but the water pump is a bad design. It failed too soon and hurt the engine. Also lots of work to fix it. But even if it get fixed the problem is still there...bad water pump

NHTSA ID

11462538

Incident

Apr 27, 2022

I am writing you in regards to NHTSA # 20V-072, Ford Recall # 20S04. I own a 2012 Ford Flex. It was not included in this recall. The recall included Ford Flex years 2013 through 2018. Though my SUV wasn’t included in the recall for the defective toe links, my SUV’s toe links were found to be defective on June 1, 2015 at Taylor Ford in Michigan. At that time my vehicle had 56,071 miles on it and was still under warranty. My toe links were replaced with part 5A972 which is the same part that is now the cause of Ford Recall 20S04. On 11-6-21 we took my SUV, with 96,930 miles, into Belle Tire for brake work and tire rotation. At that time we were told that the toe links were defective and needed to be replaced and that my tires were bad and needed replacement too. The tires and toe links had been replaced at Ford 40,859 miles prior! At this point we investigated and found the recall for the toe links. We had never been notified by Ford even though part 5A972 which was later found to be defective, had been put on our SUV in 2015. A Ford Part Employee has confirmed that this part is defective. The defective part is a welded part and the part Ford is using to replace this part is a forged part. Defective toe links are very dangerous. The defect can cause loss of steering/control of SUV. I have contacted multiple levels of Ford Customer Care with no response and no assistance offered. My SUV is currently at a Ford Service Center waiting for Ford to respond so that my SUV can be repaired. I'm unable to drive while waiting because this is very dangerous. It is also very expensive to repair.

NHTSA ID

11443458

Incident

Nov 6, 2021

The water pump has faliure and is causing expensive repair. It seems to be a know defect. We some pending law suits.

NHTSA ID

11435176

Incident

Sep 26, 2021

The contact owns a 2012 Ford Flex. The contact stated while rolling down the driver’s side window, she noticed some resistance and black marks at the bottom of the window. The contact stated that the seal around the window was deteriorating. The contact also stated that the failure was occurring on all the windows. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed nor repaired. The approximate failure mileage was 170,000.

NHTSA ID

11433798

Incident

Jul 21, 2021

Mileage

170,000 mi

The contact owns a 2012 Ford Flex. The contact stated that the check engine warning light was illuminated. The vehicle was diagnosed and repaired however, the failure recurred and persisted. The contact was informed that the engine needed to be replaced. The manufacturer was informed of the failure but offered no assistance. The failure mileage was approximately 126,828.

NHTSA ID

11425717

Incident

Jul 20, 2021

Mileage

126,828 mi

MY VEHICLE WAS MANUFACTURED JUST A FEW MONTHS SHY OF A RECALL FOR BAD TOE LINKS IN THIS MAKE AND MODEL. I HAVE HAD MY CAR DIAGNOSED WITH HAVING BAD TOE LINKS AND WOULD LIKE TO SEE ABOUT GETTING MY VEHICLE INCLUDED IN THE RECALL SINCE IT WAS MANUFACTURED AROUND THE SAME TIME AS THE VEHICLES INCLUDED IN THE RECALL.

NHTSA ID

11407044

Incident

Aug 25, 2020

Mileage

102,407 mi

THROTTLE BODY HAS BEEN DIAGNOSED ON MY 2012 FORD FLEX. LOOKING AT VEHICLE HISTORY, THE SAME THROTTLE BODY HAS RECALLS FOR DIFFERENT MODELS. YESTERDAY, 9/252020, I HAD MY FLEX DIE ON ME THREE TIMES ON THE INTERSTATE DURING TRAFFIC. THE MILAGE IS UNDER 100K MILES. EVERY TIME THE VEHICLE DIES IS WHEN IM UNDER 30 MPH.

NHTSA ID

11361256

Incident

Sep 25, 2020

Mileage

95,000 mi

WIFE RETURNED TO HER CAR AFTER A DAY OF DRIVING TO FIND THE POWER STEERING HAD SUDDENLY STOPPED WORKING. SHE DECIDED TO DRIVE IT HOME AND IT HAD MOMENTS WHERE THE POWER STEERING FUNCTIONED AND LUCKILY SHE GOT IT HOME. I CONTACTED FORD BUT THEY ADVISED ME THAT THERE IS NO ACTIVE BULLETIN FOR THIS PARTICULAR MODEL SO WE WOULD JUST NEED TO FIX IT.

NHTSA ID

11360858

Incident

Sep 22, 2020

Mileage

84,500 mi

TL* THE CONTACT OWNS A 2012 FORD FLEX. THE CONTACT STATED THAT AFTER ENTERING THE VEHICLE, THE STEERING WHEEL SEIZED. THE CONTACT STATED THAT THE POWER STEERING ASSIST WARNING LIGHT WAS ILLUMINATED. THE CONTACT WAS ABLE TO DISENGAGE AND DRIVE. THE CONTACT STATED SHE CONTINUED TO EXPERIENCE THE FAILURE. THE VEHICLE WAS NOT DRIVABLE. THE VEHICLE WAS TOWED TO LOCAL DEALER PENSKE FORD LOCATED AT 8970 LA MESA BLVD, LA MESA, CA 91942, (619) 464-7777, WHERE IT WAS DIAGNOSED WITH NEEDING STEERING GEAR TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED AS OF YET. THE MANUFACTURER HAD BEEN INFORMED OF FAILURE. THE FAILURE MILEAGE WAS 116,062. *DT

NHTSA ID

11354308

Incident

Aug 19, 2020

Mileage

116,062 mi

I'VE HAD PROBLEMS WITH POWER STEERING FAULTING. I'VE CALLED DEALER AND THEY SAID THEY DIDN'T KNOW ANYTHING ABOUT IT. I WOULD TURN OFF CAR AND IT WOULD WORK AGAIN BUT NOW IT WON'T. THERE IS NO POWER STEERING. THIS HAPPENED AT HOME WHEN I FIRST TURN ON CAR

NHTSA ID

11322875

Incident

Apr 20, 2020

Mileage

85,868 mi

2012 FORD FLEX LI HAS 70K THOUSAND MILES. WHILE DRIVING, VEHICLE STARTED TO HUM. SUDDENLY CAR STARTS TO SHAKE AND GRINDING NOISES COMING FROM CENTER OF VEHICLE AND VEHICLE BECOMES DISABLED IN MID-STREAM DRIVING. VEHICLE SMELLS OF BURNT TRANSMISSION OIL. AFTER DOING RESEARCH ON POSSIBLE PROBLEMS, PTU IS IMPROPERLY FILLED WITH EXTREMELY LOW AMOUNTS OF LUBRICANT FROM FACTORY. AFTER FURTHER RESEARCH, SEE LEAKING OIL FROM PTU WHICH IS ALREADY LOW. I WAS LUCKY TO BE DRIVING AT A SLOWER SPEED OR THE SHAKING AND VIBRATIONS COULD HAVE CAUSED ACCIDENT DUE TO POOR DESIGN FLAWS. A RECALL IS A MUST.

NHTSA ID

11311999

Incident

Nov 29, 2019

Mileage

70,000 mi