2003 Ford Focus Engine Problems

REPLACED THE CRANK CENSOR AND IT WON'T START

NHTSA ID

11190021

Incident

Mar 19, 2019

Mileage

160,000 mi

THE KEY WAS STUCK IN THE IGNITION. COULD NOT TURN OFF. OUT OF TOWN SO THIS WAS DEFINATELY AN UNSAFE SITUATION BECAUSE I EITHER HAD TO STAY WITH THE CAR UNTIL THE GAS WAS OUT OF GAS SINCE I DIDN'T HAVE CASH FOR REPAIR. THE CAR WAS DRIVEABLE

NHTSA ID

10992024

Incident

May 26, 2017

Mileage

180,000 mi

CAR STARTS BUT WHEN PUT IN GEAR, STALLS OUT. ENGINE WILL RUN WITH FOOT ON GAS PEDAL BUT STALLS OUR WHEN PLACED IN GEAR. **HAPPENS ONLY IN VERY HOT WEATHER TEMPERATURES. SEARCH WEB FOR FORD FOCUS STALLING OUT IN HOT WEATHER. HUNDREDS AND HUNDREDS ARE REPORTING THIS PROBLEM BUT NO SOLUTIONS FROM ANYONE INCLUDING FORD. VERY DANGEROUS TO HAVE CAR QUIT RUNNING AT STOP SIGNS, INTERSECTIONS ETC. NO ANSWER FROM FORD IN SPITE OF NUMEROUS COMPLAINTS ON THE WEB. MUST USE TWO FEET WITH ONE ON GAS PEDAL AND ONE ON THE BRAKE. FORD HAS NO BULLETIN ON THIS PROBLEM THAT EFFECTS SO MANY FORD FOCUS OWNERS.

NHTSA ID

10896586

Incident

Aug 8, 2016

Mileage

117,000 mi

MY CAR LOST ALL ELECTRICAL POWER, BUT WAS STILL RUNNING THEN FINALLY IT DIED. I LOST ALL LIGHTS AND ELECTRIC BATTERY WAS DEAD SO I BOUGHT NEW BATTERY THEN IT HAPPENED AGAIN, SO I BOUGHT NEW ALTERNATOR BECAUSE OLD ALTERNATOR WAS BAD, THEN NEW ALTERNATOR DIED WITHIN A MONTH. SAME PROBLEM, THEN I WENT ONLINE AND FOUND A FORUM ABOUT THE HATCH BACK FOCUS AND ITS WIRING PROBLEM INSIDE THE PROTECTIVE SLEEVE. SO I PEELED BACK PROTECTIVE SLEEVE AND SURE ENOUGH THERE WERE EXPOSED WIRES JUST LIKE THE THOUSANDS OF POSTS FROM OTHER PEOPLE, THIS IS VERY DANGEROUS LUCKILY I WAS ABLE TO PULL MY CAR OFF THE ROAD BEFORE IT DIED, BUT WITH SEVERITY OF THIS PROBLEM THERE NEEDS TO BE A RECALL FOR THIS PROBLEM.

NHTSA ID

10871987

Incident

May 21, 2016

Mileage

92,000 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. WHILE DRIVING 25 MPH, THE CONTACT HEARD A DRAGGING NOISE AND PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD. THE CONTACT NOTICED THAT THE RADIATOR FAN WAS DETACHED. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 105,153.

NHTSA ID

10853279

Incident

Mar 27, 2016

Mileage

105,153 mi

THE CAR STALLS RANDOMLY WHILE DRIVING. ALL POWER IS LOST FOR STEERING AND BRAKES. HIGHLY DANGEROUS SITUATION AND I DON'T FEEL SAFE DRIVING THE CAR. HAPPENS IN ALL CONDITIONS AND UNEXPECTEDLY. CAR WILL RESTART. APPEARS TO BE A CURRENT "RECALL" OF FORD CARS FOR THE SAME ISSUES. DEALER HAS NO IDEA WHAT TO FIX AND CLAIMS TO HAVE NO KNOWLEDGE OF THE PROBLEM. HOWEVER, THIS APPEARS TO BE A NEVER ENDING PROBLEM WITH FORDS BASED ON THE INFORMATION I SEE ONLINE. HAVE ALREADY REPLACED AIR HOSE, SPARK PLUGS, VALVE COVER GASKET, WIRES. IT HAS BEEN SUGGESTED BY OTHERS ONLINE TO CLEAN THE MAF SENSOR AND THROTTLE BODY, BUT THE DEALER DOESN'T REALLY KNOW IF THAT IS THE PROBLEM OR WILL FIX THE PROBLEM. TO THEM THERE IS NO PROBLEM. I CAN SEE FROM INFORMATION POSTED BY OTHERS ALONG WITH THE RECENT RECALL THAT THIS IS NOT A NEW PROBLEM FOR FORD. I HAVE ALMOST BEEN HIT AND HAVE ALMOST HIT OTHERS WHEN THE CAR STALLS. THE PROBLEM HAS BEEN OCCURRING FOR MORE THAN 1 YEAR. RECENTLY STALLED 2 TIMES IN A WEEK WHILE DRIVING.

NHTSA ID

10852855

Incident

Feb 26, 2016

Mileage

80,000 mi

THE PISTON SHATTERED AT 109,000 MILES. AFTER DOING SOME RESEARCH, I HAVE FOUND MANY MORE COMPLAINTS OF THE SAME THING. COME TO FIND OUT THAT THERE IS A DESIGN FLAW IN THE ENGINE WHEN IT COMES TO THE VALVE SEAT. THIS HAPPENED IN THE #3 CYLINDER. THE WALLS OF THE CYLINDER WALL IS SO SCORED FROM THE DAMAGE THAT IT WILL REQUIRE A NEW ENGINE TO FIX THE PROBLEM. WHEN THIS HAPPENED, I WAS IN A PARKING LOT AFTER SHOPPING. I TURNED THE KEY AND IT WOULD NOT START. IT ALSO MADE A TERRIBLE NOISE. BEFORE THAT, IT WAS RUNNING FINE. I HAD NO TROUBLE WITH MY CAR EXCEPT HAVING TO CHANGE AN ALTERNATOR. THAT'S IT. I CHANGED THE OIL EVERY 3,000 MILES. I BOUGHT THE CAR USED AT 90,000 MILES. IT WAS FROM A FRIEND WHO IS OBSESSED ABOUT KEEPING CARS MAINTAINED. HE WOULD GET A TUNE UP, SERVICED, AND CHANGE THE OIL WHEN IT WAS TIME. THE CAR WAS WELL MAINTAINED BY HIM. I FOUND OUT THERE WAS A DESIGN FLAW IN THE ENGINE. BUT YET, THERE IS NO RECALL TO FIX THE FLAW. AND WHEN CALLING FORD, THEY SAY THAT THERE IS NO RECALL AND HAS NO INTENT AT OPENING ONE FOR THE FAULTY ENGINE.

NHTSA ID

10809445

Incident

Dec 4, 2015

Mileage

109,000 mi

CAR COMES TO A TRAFFIC STOP AND DIES. HAD BEEN SHAKING PRIOR AND HAD A DIAGNOSTIC DONE ONLY TO SPEND $150 TO HAVE IT NO BETTER . TOOK IT TO A BETTER MECHANIC WHO SAID THE VALVE SEAT DROPPED. I OWE 2K ON THIS CAR AND IT IS WORTHLESS NOT TO MENTION I AM A STUDENT WHO HAS TO GO TO WORK AND CLASSES WITH ABSOLUTELY NO RECOURSE HERE. HOW DO I KEEP MY JOB OR MY STATUS IN COLLEGE SHAME ON FORD YOU STARTED ME OUT WITH A REALLY BIG PROBLEM AND NOW I HAVE TO PAY FOR A CAR THAT WONT GO ANYWHERE AND WILL NOT RUN ON A 2K DEBT. AND NO TRANSPORTATION SHAME ON FORD.. *TR

NHTSA ID

10712756

Incident

Apr 4, 2015

Mileage

170,000 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 65 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AS THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE VALVE SEAT FRACTURED WHICH CAUSED THE ENGINE BLOCK TO CRACK. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 114,000.

NHTSA ID

10668372

Incident

Feb 3, 2014

Mileage

114,000 mi

IN MARCH 2013 I TOOK MY FORD FOCUS IN TO REPLACE MOTOR MOUNTS, RETURNED IN APRIL FOR THE SAME AWFUL VIBRATION WHILE HEATER WAS ON AND WHILE IDLING. THE MECHANIC CHECKED AND FOUND THAT ONE OF THE MOTOR MOUNTS WAS FAULTY AND HE REPLACED. I AM TAKING MY FOCUS BACK FOR THE THIRD TIME BECAUSE IT IS STILL VIBRATING WHILE IN IDLE WHILE THE AC IS ON. THE FIRST FEW TIMES AFTER HE REPLACED THE FAULTY MOTOR MOUNT IT DID THE SAME THING AND THE MECHANIC TOLD ME THAT IT'LL JUST RUN LIKE THAT AND THAT HE RAN A DIAGNOSTIC AND THE TRANSMISSION, ALL MOUNTS LOOK GOOD. AND MY SOMETIMES MY STEERING IS OFF AT 35 MILES PER HOUR. I ONLY USE MY FOCUS FOR IN TOWN I DON'T USE TO TRAVEL OUT OF CITY OR STATE. I AM NOT A MECHANIC BUT I AM DISABLED AND I NEED MY CAR RUNNING GOOD. I DON'T WANT TO LOSE IT. THANK YOU. *TR

NHTSA ID

10605657

Incident

Mar 20, 2014

WHILE WAITING IN A PARKING AISLE FOR A CAR TO EXIT A PARKING PLACE THE ENGINE ACCELERATED TO VERY HIGH RPM. AS MY CAR WAS STATIONARY AND MY FOOT ON THE BRAKE AND IN DRIVE THE CAR DID NOT SEEM TO MOVE. PLACING THE CAR IN NEUTRAL OR PARK MADE NO DIFFERENCE. SHUT OFF ENGINE AND RESTARTED WITH SAME RESULT. AFTER WAITING SEVERAL MINUTES WHILE RESPONDING TO AN INTERESTED PERSON I TRIED AGAIN AND EVERYTHING APPEARED NORMAL. DROVE THE CAR HOME AND LEFT IT PARKED. THIS IS THE ONLY TIME THIS HAS OCCURRED . *TR

NHTSA ID

10604809

Incident

Jun 18, 2014

Mileage

26,692 mi

WHILE DRIVING, AN ODD ODOR COULD BE SMELLED, BUT WENT AWAY AFTER A MINUTE. CAME BACK ONCE BRIEFLY. 20 MINUTES LATER, AS I WAS ABOUT TO TURN INTO MY WORK'S PARKING LOT, MY CAR TURNED ITSELF OFF. WHEN I TRIED TO TURN IT BACK ON, IT WOULD NOT TURN OVER AND ALL THE GAUGES WENT HAYWIRE. AFTER I STOPPED TRYING TO START IT, I TOOK THE KEY OUT OF THE IGNITION AND THE CAR ATTEMPTED TO START ITSELF. IMMEDIATELY AFTER THIS, THE INSIDE OF THE CAR FILLED UP WITH SMOKE. THE FIRE ORIGINATED NEAR THE BATTERY. AN OFFICER SHOWED UP LESS THAN 2 MINUTES AFTER THIS ALL OCCURRED, AND HE SAT THERE AND WATCHED MY CAR BURN. HE PULLED OUT A FIRE EXTINGUISHER 10 MINUTES LATER SO MY CAR WOULDN'T CREATE VISIBILITY ISSUES FOR THE CARS DRIVING PAST (IT DIED IN THE MIDDLE OF A FOUR LANE ROAD). THEY TOLD ME IT WAS MOST LIKELY AN ELECTRICAL FIRE. TWO WEEKS PRIOR TO THE INCIDENT, I HAD MY ALTERNATOR REPLACED. THE NEW ALTERNATOR WAS A FORD MANUFACTURED PART. *TR

NHTSA ID

10562147

Incident

Nov 2, 2012

Mileage

109,000 mi

KEY CANNOT TURN - VEHICLE CANNOT BE STARTED. UNACCEPTABLE AND HAZARDOUS CONDITION WITH A POORLY DESIGNED AND/OR LOW QUALITY PART ON ALL FORD FOCUS AND LIKELY OTHER FORD PRODUCTS. I GOT AROUND THIS BY POUNDING ON THE KEY WITH A SMALL HAMMER I KEEP IN THE GLOVE BOX - I HAD LIVED WITH THIS FOR MORE THAN 3 YEARS. SAME THING HAPPENED TO MY BROTHER-IN-LAW'S CAR (HE REMOVED ALL THE TUMBLERS SO ANY KEY CAN START HIS CAR). IT IS OBVIOUS FROM READING THROUGH THE COMPLAINTS THAT THIS IS A VERY SIGNIFICANT PERCENTAGE (>50%?) OF ALL OF THE NUMEROUS COMPLAINTS AGAINST THIS VEHICLE. DEALERSHIPS WANT $400 TO FIX IT - THAT'S BS. ACTIONS BY NHTSA OR A CLASS ACTION LAWSUIT AGAINST FORD IS APPROPRIATE. IT APPEARS THAT FORD IS USING THIS DESIGN DEFECT AS AN OPPORTUNITY TO PROFIT AFTER HAVING PUT 1000S OF CONSUMERS IN DANGEROUS SITUATIONS. *TR

NHTSA ID

10556832

Incident

Dec 1, 2010

Mileage

70,000 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT THE VEHICLE FAILED TO START WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE PISTON VALVES AND THE IGNITION SWITCH NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 125,000. UPDATED 10/29/13*LJ

NHTSA ID

10538561

Incident

Aug 28, 2013

Mileage

125,000 mi

I PURCHASED A 2003 FORD FOCUS IN FEBRUARY OF 2012. IMMEDIATELY AFTER PURCHASING IT, I HAD TO SPEND $700.00 TO FIX THE MOTOR MOUNTS, BEARINGS IN THE FRONT WHEEL, SOMETHING REGARDING A COVER FOR THE TAIL PIPE/MUFFLER AREA, A/C, (TWICE REPAIRED, AND WENT OUT). FUEL PUMP, DOOR JAMS IN FRONT (2 DOOR), LOCKS ON THE DOORS WOULD AUTOMATICALLY LOCK WHETHER YOU WANTED THEM LOCKED OR NOT. DOOR ON PASSENGER SIDE REFUSES TO OPEN FROM THE OUTSIDE. SPENT OVER $4,000 IN FIXING, REPLACING, ENGINE & BODY PARTS.ETC. JUST WHEN I BOUGHT A SECOND SET OF NEW TIRES LAST WEEK AND DID THE 3 MONTH OIL CHANGE, IT KONKED OUT ON ME, AFTER A SHRILLING, HIGH-PITCHED NOISE. JUST GOT OFF THE EXPRESSWAY. FOUND OUT FROM A REPAIR SHOP THAT THIS MODEL, ESPECIALLY THE 2003 IS KNOWN FOR TRANSMISSION, SHODDY PARTS, AND IS A SAFETY HAZARD! THE PUMP INSIDE THE TRANSMISSION BROKE. THIS CAR CAME WITH 124,000 MILES AND OVER 2 YEARS, SPENT $4,000.00 ON TOP OF THE USED PRIVATE PURCHASE OF $2,400.00. CAR REPAIR SHOP WANTS $2,400 (WHAT I PAID FOR IT) TO PUT A NEW TRANSMISSION IN. ONE THING AFTER THE OTHER WENT WRONG. I PLAINT EXPERIENCED, AND IT HAS COST ME SO MUCH MONEY, I FEEL FORD NEEDS TO REPLACE EVERY PENNY US CONSUMERS PAID ON THIS MODEL. NEVER AGAIN NEED TO RECALL THE WHOLE CAR, IT IS A DEATH TRAP. *TR

NHTSA ID

10520993

Incident

Mar 15, 2011

Mileage

126,000 mi

BOUGHT THE 2003 FORD FOCUS NEW FROM MALLON FORD (CURRENTLY LAKEWOOD FORD), IN TACOMA, WA. CAR ADVERTISED AT 27 TO 36 MPG. ACTUAL MILEAGE ON HWY WAS 42 MPG. YESTERDAY (MARCH 14, 2013) CAR OWNER, [XXX], SAID CAR HAD STOPPED AND WAS MAKING LOT OF NOISE. I TOLD HER NOT TO TRY AND START IT ANYMORE BUT THAT I WOULD BE THERE IN 30 MINUTES. SO I ARRIVED AND RESTARTED THE CAR. I SHUT OFF THE ENGINE AND RAISED THE HOOD. I FOUND A CONNECTION TO THE AIR FLOW SENSOR DISCONNECTED. RE-CONNECTED IT AND THE ENGINE RAN BUT LOTS OF NOISE IN VALVE TRAIN. LIKE SPARK KNOCK ON STEROIDS. CHECKED WITH STETHOSCOPE WHERE THE NOISE WAS COMING FROM. IT WAS EMANATING FROM THE TOP OF #1 AND 2 CYLINDERS. ENGINE OIL IS CLEAN AND FULL. SO, AS A LONG TIME MECHANIC, I AM REASONABLY CERTAIN THAT THE VALVE SEATS DROPPED AND WHERE BROKEN BY THE VALVES IN EITHER NUMBER ONE OR NUMBER TWO CYLINDER. THAT MEANS THE ENGINE MIGHT BE TOAST OR IT COULD BE THAT THE CYLINDER HEAD IS TOAST- - ENGINE HAS NOT BEEN DISMANTLED BUT I AM ALMOST CERTAIN THAT THE VALVE SEATS HAVE DROPPED ON ONE OR MORE CYLINDERS ON THE 2003 FORD FOCUS SOHC 2.0 LITER ENGINE. FORD MOTOR COMPANY SHOULD MAN OR WOMAN UP AND FIX THESE FACTORY DEFECTS.LOCAL FORD SERVICE MANAGERS TOLD ME IT WAS A COMMON PROBLEM WITH THAT ENGINE. IN MY OPINION, THAT IS A DANGEROUS FACTORY DEFECT DESIGNED TO CAUSE CATASTROPHIC FAILURE. IT WOULD HAVE BEEN SIMPLE TO EITHER PIN THE VALVE SEATS OR USE ANOTHER RMETHOD (SUCH AS SCREW IN AND PINNED) TO MAKE SURE THE SEATS STAY IN PLACE. THIS CAR USED NO OIL, GOT GREAT MILEAGE AND WAS OTHERWISE DEFECT FREE. IT IS ABOUT TIME THAT FORD DOES SOMETHING ABOUT THE PROBLEM BEFORE SOMEONE FILES A CLASS ACTION LAWSUIT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

10503201

Incident

Mar 14, 2013

Mileage

130,000 mi

THIS VEHICLE IS A TOTAL LEMON.AT 4,900 MILES 5 DISC CD PLAYER HAD TO BE REPLACED. AT 15,000 MILES THE VEHICLE BEGAN LEAKING COOLANT AND HAD TO HAVE THE RADIATOR REPLACED, LUCKILY IT WAS STILL UNDER WARRANTY. AT 22,000 THE VEHICLE NEEDED A NEW ALTERNATOR BECAUSE IT WOULD NOT CRANK. AT 24,000 MILES THE KEY BECAME STUCK IN THE IGNITION AND WOULD NOT EVEN TURN OVER SO THE IGNITION WAS REPLACED. 26,000 THE CENTER CONSOLE BROKE OF HINGES. 27,356 MILES THE CAR WOULD NOT TURN OVER THE STARTER HAD TO BE REPLACED.32,000 MILES THE AIR CONDITIONER WENT OUT. 36,000 MILES ALTERNATOR WENT OUT AGAIN AND HAD TO BE REPLACED.38,000 MILES COMPLICATIONS WITH THE AIR CONDITIONER AGAIN. HAD NO PROBLEMS UNTIL 54,000 THEN EVERYTHING SPIRALED OUT OF CONTROL. THE WATER PUMP WENT OUT, THE PUMP HOUSING WAS LEAKING. THE STARTER COIL WAS BAD A FEW FUSES HAD BLOWN THAT I HADN'T KNOW ABOUT. I HAD A FULL TUNE UP, SPARKPLUGS AND NEW WIRES AND ALSO PURCHASED A NEW BATTERY. 61,000 THE WINDOW LEVER TO ROLL WINDOWS UP ON PASSENGER SIDE COMPLETELY BROKE OFF, THE DOOR HANDLE ON PASSENGER AND DRIVER SIDE BECAME VERY STIFF AND HAD TO BE AGGRESSIVELY OPENED UNTIL THE PASSENGER DOOR HANDLE BROKE AND DOES NOT OPEN FROM THE INSIDE OR OUT. 68,000 MILES WATERPUMP ADAPTER CRACKED AND SPRAYED ANTIFREEZE EVERYWHERE. 72,000 LIGHT OIL LEAK FROM THE TOP OF THE ENGINE, COOLANT LEAKED INTO THE SPARK PLUG COMPARTMENT AND ONLY DAYS LATER THE ALTERNATOR WENT OUT. SO THIS LITTLE PROBLEMATIC BABY IS PARKED IN MY GARAGE WITH ONLY 73,263 MILES ON IT BECAUSE I CUT HER OFF AT NEARLY $4K IN REPAIRS. I DON'T KNOW WHAT TO DO WITH IT BESIDES SEND IT TO THE JUNK YARD BECAUSE I WOULD HATE TO SALE IT AND PAWN THIS MONEY CONSUMING VEHICLE OFF ON SOMEONE ELSE. FORD SHOULD JUST BUY IT BACK FROM ME. *TR

NHTSA ID

10497866

Incident

Feb 11, 2004

Mileage

1,500 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY STALLED. THE FAILURE WAS EXPERIENCED SEVERAL TIMES. THE VEHICLE WAS RESTARTED AND BEGAN TO FUNCTION NORMALLY. THE CONTACT ALSO STATED THAT THE TRUNK LATCH FAILED TO FUNCTION CORRECTLY AND THE IGNITION FAILED; HOWEVER THE IGNITION SWITCH WAS REPLACED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE COULD NOT BE REPLICATED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 84,000 AND THE CURRENT MILEAGE WAS 93,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

10490733

Incident

Feb 1, 2012

Mileage

84,000 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT THE VEHICLE COULD NOT BE STARTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOTIFIED WHO OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 75,000. UPDATED 07/25/12 *BF A LOCK SMITH DETERMINED THE LOCK WAFERS WERE BENT, DUE TO IT BEING MADE OF CHEAP METAL. UPDATED 07/30/12

NHTSA ID

10463394

Incident

Jun 27, 2012

Mileage

75,000 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT THE REAR PASSENGER WHEEL EMITTED A LOUD WHINING NOISE, OVERHEATED, AND CAUSED THE ENGINE RPMS TO INCREASE. THE VEHICLE WAS TAKEN TO THE LOCAL MECHANIC SEVERAL TIMES FOR THE FAILURE. THE LOCAL MECHANIC REPLACED THE REAR PASSENGER WHEEL DRUM ASSEMBLY SEVERAL TIMES. THE FAILURE WAS NOT CORRECTED. THE REAR PASSENGER WHEEL CONTINUED TO EMIT A LOUD WHINING NOISE, OVERHEAT AND CAUSE THE RPMS TO INCREASE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 118,000 AND THE CURRENT MILEAGE 121,000.

NHTSA ID

10462977

Incident

May 15, 2012

Mileage

118,000 mi

THIS VEHICLE WITH 110K MILES TURNS OUT THE VALVE SEAT OF CYLINDER #4 BROKE OFF INSIDE THE ENGINE AND IRREPARABLY DAMAGED THE PISTON, CYLINDER AND CYLINDER HEAD OF WHICH THE ONLY WAY TO FIX THIS IS WITH A REPLACEMENT ENGINE. THIS OPTION IS MORE THAN WHAT THE CAR IS VALUED. ON FURTHER RESEARCH OF BOTH MY MECHANIC AND I AS WE SEARCHED THE WEB, IT APPEARS THAT THIS HAPPENS MORE FREQUENTLY THAN IT SHOULD. IT SEEMS THAT FORD SHOULD PUT A RECALL TO FIX THESE VALVE SEATS BEFORE ANYMORE PEOPLE WILL HAVE TO UNNECESSARILY SPEND THOUSANDS TO REPAIR THE ENGINE OR LOSE THOUSANDS OF DOLLARS ON A UNDRIVABLE JUNK CAR, SUCH AS MYSELF. COULD YOU PLEASE INVESTIGATE THIS MATTER FURTHER AND LET ME KNOW IF THIS IS INDEED AN INHERENT PROBLEM THAT NEEDS TO BE CORRECTED. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

10438802

Incident

Nov 27, 2011

Mileage

110,000 mi

I HAVE A 2003 FORD FOCUS AND THE THERMOSTAT HOUSING UNIT IS CRACKED. WHEN IT CRACKED, AND STARTED TO LEAK, IT CAUSED A LOT OF SMOKE, AND WHEN IT STARTED TO LEAK, DUE TO THE TEMPERATURE OF THE COOLANT INSIDE, IT BURNED THROUGH OTHER HOSES ATTACHED AND ALMOST STARTED A FIRE. THE PART IS MADE OUT OF PLASTIC (SHOULD BE MADE OF SOME TYPE OF METAL SUCH AS ALUMINUM DUE TO THE HIGH TEMPERATURES INVOLVED CONSISTENTLY), AND 4 CERTIFIED AUTO TECHNICIANS THAT I TALKED TO SAID THAT THEY REPLACE DOZENS OF THEM ON FORD FOCUS EVERY YEAR. THEY SAY THAT "IT IS A KNOWN PROBLEM WITH FORD'S VARIOUS FOCUS YEARS, AND SHOULD HAVE BEEN RECALLED A LONG TIME AGO." EVEN THE FORD DEALERSHIP SAID THE FOLLOWING "YEAH, FORD KNOWS IT'S A PROBLEM; THAT'S WHY WE ALWAYS KEEP THAT PARTICULAR PART IN STOCK." LITERALLY, THERE ARE TENS-OF-THOUSANDS OF ONLINE COMPLAINTS REGARDING THIS PART, AND HOW IT HAS CAUSED SERIOUS HARM AND DAMAGE. THE PROBLEM STARTS BY SOME COOLANT LEAKING SLOWLY, AND WITHIN A WEEK (EVEN AFTER CONTINUOUSLY ADDING COOLANT), THE LEAK BECOMES LARGER AND LARGER, CAUSING THE DAMAGE LISTED ABOVE, AND CAUSING THE HEATER TO NOT WORK. WHY IS THIS A VERY WELL-KNOWN PROBLEM TO FORD; A PROBLEM THAT CAN CAUSE SERIOUS SAFETY ISSUES, YET THEY DO NOTHING FOR THE TENS-OF-THOUSANDS OF PEOPLE THAT HAVE ENCOUNTERED THIS PROBLEM? THE PART IS $75 FROM FORD AND THEN YOU HAVE TO PAY LABOR TOO, WHICH IS ABOUT $150-$200. THE FORD REPLACEMENT PART# FOR THE DEFECTIVE PART IS RH157. I HAVE THE OLD PART AVAILABLE FOR INSPECTION IF NEEDED. *TR

NHTSA ID

10395744

Incident

Apr 1, 2011

Mileage

107,800 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. WHILE DRIVING APPROXIMATELY 40 MPH, THE ENGINE STALLED WITHOUT PRIOR WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THEY INFORMED THE CONTACT THAT THE TIMING BELT FRACTURED AND RESULTED IN COMPLETE ENGINE FAILURE. THE TECHNICIAN STATED THAT THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS UNAVAILABLE.

NHTSA ID

10392519

Incident

Mar 9, 2011

Mileage

120,000 mi

SAFETY HAZARD-- UPPER MOTOR MOUNT ON 2003 FORD FOCUS MALFUNCTIONS/ DISINTEGRATES WITHIN THREE MONTHS OF INSTALLATION; WHETHER BY GARAGE, DEALER, OR OWNER. IN SEVENTEEN MONTHS, I HAVE HAD TO REPLACE THE MOUNT (WHEN CAUGHT) FOUR TIMES AND FOUND IT AGAIN NEEDS REPLACEMENT. THE OEM PARTS SAY GUARANTEED BUT IT CONSTANTLY COST TO REMOVE, REPACKAGE, SHIP, AND THEN REPLACE. *TR

NHTSA ID

10362247

Incident

Oct 22, 2010

Mileage

143,000 mi

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THE VEHICLE WAS PARKED WITH THE ENGINE RUNNING WHEN THE ENGINE BEGAN ABNORMALLY JUMPING. A LOCAL MECHANIC WAS CONTACTED WHO ADVISED THAT THE TIMING BELT WAS FRACTURED. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY WHERE THE CONTACT WAS AWAITING REPAIRS. THE MANUFACTURER DID NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 114,000.

NHTSA ID

10346991

Incident

May 23, 2010

Mileage

114,000 mi