Engine long block assembly needed replacement. TPMS continues to fail. Axles make vehicle shake when going freeway speeds.
- NHTSA ID
- 11766429
- Incident
- May 25, 2025
Reports submitted to NHTSA by owners and drivers, shown in full
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Our database holds 465 NHTSA owner-reported complaints for the 2022 Ford Maverick Hybrid. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Showing 1–25 of 465 · page 1 of 19
Engine long block assembly needed replacement. TPMS continues to fail. Axles make vehicle shake when going freeway speeds.
While driving, the dashboard very quickly flashed the words "Charging System Service Soon" so fast I almost couldn't read it. Normally messages remain on the screen until I acknowledge them, but this was not the case. This happened at least 3 times within 30 minutes. When I got home, I parked and turned off the car. When I needed to turn the car back on shortly after, the vehicle would not turn on. I was able to get it jump started and immediately drove it to the Ford Service Center. The tech notes indicated: "Found SSM for concern. Required some module updates. During update, the PCM bricked due to low power. Through nearly 7 hours of testing, found the soldered connection of the main battery cable from battery to battery junction box is no longer connected and has caused a short circuit through the whole harness. There was a recall that expired in 2024 that was for this exact concern. (22B39) Recommendation is to replace full wiring harness and verify all modules are programmed properly. Pending customer approval.”" This is a safety concern in the sense that the disconnected battery cable could have led to the vehicle losing power while driving. Losing the ability to control the vehicle in this manner is a serious danger to me and other drivers, and I am grateful I was not driving when it lost power due to the disconnection.
the factory installed lead acid battery is not sufficient to support the electrical hybrid system. my vehicle died and went into deep sleep mode after 1 week of ownership ( i am the original owner). I was stranded in another state and had to call Ford roadside assistance to come jump start the battery. after approximately 4 months of consistent deep sleep mode issues ( i had since carried a jump box with me to avoid being stranded after first incident) i brought veicle to the Ford dealership and their fix was to replace the factory installed battery, which was reading low voltage, with the same new motorcraft battery. the issues continued after new battery install and after several attempts with different Ford dealerships for a permanent fix, i referenced recall 25s02, i was told my vehicles vin did not fall within the recall even though my vehicle exhibited the same problem. the recall 25s02 called for the dealer to replace the factory lead acid battery with an AGM battery and perform a battery relearn. i was unable to get any Ford dealer to perform the recall on my vehicle and was forced to purchase an AGM battery and install same myself and perform a battery relearn. since installing said AGM battery I have not any deep sleep issues with the vehicle or any incidents where the vehicle needed to be jump started. I feel that my vehicle should have fallen under this recall as it exhibited the same problems as mentioned above and fixing it myself with the recalls solution (replacing lead acid with AGM battery) has fixed said issue.
The contact’s husband who owns a 2022 Ford Maverick. The contact stated that while her husband was reversing to complete a 3-point turn, the brakes failed to respond while the brake pedal was depressed, causing the vehicle to drive into a ditch and then crashed into a large boulder alongside the driveway. The contact stated that the pre-crash alert illuminated prior to the crash. The rear passenger's side bumper was damaged, and wires were hanging down. The vehicle was towed to a dealer, where the contact was informed that no brake failure was found. The contact stated that the insurance company had inspected the vehicle. The driver had emotional distress and might have sustained a bruise. The failure mileage was approximately 46,100.
I have already had the cv axles replaced under the extended customer satisfaction program in January 2026, but today while doing a cross country move, the outer boot on the drivers side showed significant grease loss, and the inner boot on the passenger side tore off with a very severe clunk, noise, and shake while braking and accelerating. Thankfully the cv axle did not separate, but a failure could have resulted in a loss of control. This will be going to the dealership tomorrow. No warning lights, messages, or symptoms that I could observe before the 1000 mile trip across yesterday and today.
My 2022 Ford Maverick Hybrid has twice suddenly entered limp mode and experienced a substantial loss of power. The first incident occurred on or about XXX. After leaving my subdivision, I turned onto [XXX], which has a posted speed limit of 55 mph. The vehicle immediately lost power and entered limp mode, and the engine and wrench warning lights appeared. The weather was clear and sunny. I was able to drive several miles at substantially reduced power and return home. On XXX, at 83,600 miles, Louisburg Ford retrieved DTC P1061, determined that Ford TSB 25-2454 applied, and reprogrammed the required modules. The second incident occurred on 9/13/2026. My husband and I were returning home after traveling through [XXX], [XXX], and [XXX]. We were driving northbound on I-35 near mile marker 182 at the [XXX] exit, just south of [XXX]. It was completely dark and storming, with rain and lightning, when the vehicle again entered limp mode and lost power in highway traffic. We were fortunate to have cellular service and a gas station nearby. Otherwise, we could have been stranded in dangerous conditions. On XXX, at 106,338 miles, the same dealer retrieved the same P1061 code and again applied TSB 25-2454 by reprogramming the PCM. The same loss-of-power condition, code, and Ford-prescribed repair recurred within approximately 11 months and 22,738 miles. The dealer advised that there is no guarantee it will not happen again. I am concerned that this sudden loss of acceleration or motive power could recur at highway speed and cause a crash. I request that NHTSA investigate this recurring condition and whether TSB [XXX] provides an adequate remedy. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
What component or system failed, and is it available for inspection? The right frame engine mount, differential/rear mount, and upper engine mount were all torn or broken. Both front CV axle shafts also needed replacement. Repaired 8/17/2026 by Miami County Auto, Louisburg, KS (invoice #13092). No, I don't have the parts anymore. How was your safety or the safety of others put at risk? The vehicle developed a wobble/vibration under acceleration that was reported as "getting worse" — pronounced enough to visibly shake objects in the cabin. The shop noted the engine mounts were torn/broken, allowing excess engine movement, which increases risk of further mount or drivetrain component failure and loss of vehicle control, especially at highway speeds or during hard acceleration. Has the problem been reproduced or confirmed by a dealer or independent shop? Yes — confirmed and repaired by an independent shop (Miami County Auto) on 8/17/2026 at 104,205–104,211 miles. Not taken to a Ford dealer. Has the vehicle been inspected by the manufacturer, police, insurance, or others? No — only inspected and repaired by the independent repair shop noted above. Were there warning symptoms before failure, and when did they first appear? Yes — a wobble/vibration under acceleration that subsided when off the throttle, and progressively worsened over time before the repair. Originally I thought it was a recently repaired tire that was unbalanced. Took it to Ford dealership to rebalance. They said there was no wobble (there was) and took it the independent shop.
On 7-2-26, my 2022 Ford Maverick Hybrid was brought to College Station Ford to receive the remedy for mandatory Safety Recall 24S59 (NHTSA Campaign 24V684000) regarding the frozen Rear View Camera display image. Prior to this service, the vehicle’s electrical, starting, and hybrid systems functioned flawlessly without error.Immediately following the completion of the recall service, which required a software flash of the Connected Touch Radio/Audio Control Module (ACM), the vehicle suffered a catastrophic module network failure resulting in a permanent no-start condition. The vehicle's Powertrain Control Module (PCM) and Body Control Module (BCM) have glitched into a permanent High-Voltage System Isolation Lockout loop.Independent professional laboratory load-testing has certified that the vehicle's low-voltage 12V auxiliary battery is healthy, fully charged, and completely functional. However, the vehicle can currently only be turned on by attaching an external 12V jump-pack directly to the battery system. This external voltage spike manually overrides the corrupted software communication loop, forcing the vehicle's electrical relays to close.The dealership has refused to remedy this botched recall programming, claiming the physical hybrid high-voltage lines have suddenly failed. Because a low-voltage 12V jump-pack cannot power or repair broken high-voltage traction lines, the vehicle is suffering from a software-induced safety lockout directly caused by the failed execution of Recall 24S59.This presents an active, extreme safety hazard. A hybrid powertrain suffering from un-remedied module communication failures and high-voltage isolation fault lockouts risks a sudden, unexpected, and catastrophic loss of motive power while operating at highway speeds on public roads.I am filing this report because the manufacturer's official recall remedy has introduced a dangerous, debilitating safety flaw to the vehicle's primary powertrain loop.
Driving on highway, approximately 65mph when all of a sudden the "door ajar" symbol on instrument panel lit / sound dinged, and the passenger who had their elbow on the door screamed. The passenger side door unlocked and "opened" as in it unlatched. It did not open all the way for her to fall out, but it was no longer fully closed. This is a 2022 vehicle. This happened for the first time in 2026 after 34k miles. There is an active recall for the same make / model but for some reason my VIN is not included. I'm pretty sure it should be after this experience.
While driving at normal speeds. Car completely stopped working. Dashboard flashed to get to safe area. I could not shift the car neutral. Steering became stiff. The lights and infotainment was still on but the car had no power to accelerate. Had this been on the highway I would have been in a collision since my car went to the right very quick. Once car was stopped could not shift to neutral.
Front end of vehicle suddenly started to shake violently when accelerating. Issue was reproduced any time when accelerating. No warning was indicated by the vehicle. Car was undrivable above 50 mph. Vehicle had 25K miles. Dealer reproduced issue. Diagnosed it as a catastrophic failure of both CV joints and front bearing(s). Dealer would not release vehicle as it was undrivable due to extreme safety issue. Parts arrived after a week and both CV joints & front bearing(s) were replaced. Online reporting for this vehicle shows this is a repeated issue which the manufacturer has a customer satisfaction bulletin but no recall.
Truck has stalled out multiple times, has been left in middle or road due to electrical drainage of battery. Person needed to get jumper cables to move truck.
brake issue when coming to a stop, sometimes the brakes (mainly front) feel like they go free for a rotation. this is a random problem, and the dealer didn't find an issue.
Fuel leaking from pressurized tank, strong fuel smell. Photo attached shows pattern of fuel leak.
The contact owns a 2022 Ford Maverick. The contact stated that while her husband was driving 55-65 MPH, the vehicle shut off. The driver was unable to pull over to the side of the road. The driver was able to jumpstart the vehicle and continued driving. The contact stated that the failure recurred while pulling into a parking lot. The dealer was contacted and informed the contact that the vehicle could not be picked up due to safety concerns. The vehicle was towed to the dealer, where it was diagnosed, and determined that a new 12-Volt battery cable overlay was needed, and the current battery cable needed to be disabled. The dealer related the failure to the Ford Customer Satisfaction Program: 22B39 (2022 Maverick HEV No Start Condition), but the contact was informed that the Customer Satisfaction Program had expired. The vehicle was not repaired due to the cost. The manufacturer was notified of the failure but denied assistance. The failure mileage was 80,000.
Had a service electrical system soon message, the had total failure while driving on interstate, lost all power and manuvered truck to side of the road, waited 15 minutes, restarted. Now, complete dead battery, replaced battery, still no start. There was a tsb for 2022 mavericks for bad battery cable but not for the time mine was built, but has same bad battery cable connection. Confirmed by dealer and in for replacement now, but my build month and they tsb ended in june 2023
My 2022 ford Maverick is constantly sometimes several times a day and sometimes several times a week , but since 6 weeks after purchase I have been getting powertrain fault , engine fault and hybrid battery fault alerts from my ford pass my check engine light comes on my s service wrench light comes on also and my vehicle has reduced power. As well as my battery is constantly needing to be jumped. The dealership says my Battery is fine although I’ve already replaced it twice at my exspence. I’ve had to pay for diagnostics and pcm updates supposedly to fix these problems but no resolve. My vehicle goes into reduced power while driving 75 mph up the interstate and will not excellerate causeing the vehicle to coast to a stop. After sitting a while it can be started and driven. Today I received all three faults at 10:20 am so I went to my ford.com and done a health check and it says my vehicle is healthy with no engine or power train faults. But my ford pass alerts , my dashboard warning lights , and the performance of my vehicle says otherwise. I have been put in many situations on high speed roads and my vehicle will not accelerate. Often times it is necessary to jump my battery for I can move my vehicle. These issues are a constant safety hazard to all the drivers on the road when a vehicle suddenly loses power at high speeds. After 4 years of fighting with ford for a resolve I need help. I have seen numerous recalls issued addressing these very issues but they are not issued for my vin although the data on the recall states the recall pertains to vehicles made at the hermacillo Mexico plant . Which mine was on Dec 2021. I feel like my vin somehow is being overlooked and I’m not recieving the recall for the repairs. I also believe that due to the electrical issue my truck can not retain the obd codes. I have taken my vehicle to several dealerships all telling me different resolve which I pay for and no resolve. Please help
Just picked up vehicle after having a new battery installed. Was getting pop up on dashboard every few seconds that electrical saving mode was active. Then all of a sudden the truck shut off while driving about 45 mph on a busy road. Dash said switch to neutral to start vehicle which i tried but nothing happened. Truck coasted to a stop and would not start or even shift into neutral to push it off of the road. The dashboard was flashing pretty much every warning possible including stop safety, shift system failure, parking brake , battery saver active etc. The truck continued to not start or shift. Tow truck was called and it was towed home.
Experienced excessive wobbling/shaking during acceleration. Ford replaced both axles at 38K miles. 30K miles later I am experiencing same issue. Replacing axles this frequent is abnormal and is an indicator that parts being used are not meeting the requirements needed for this vehicle.
I received the 2022 Hybrid Ford Maverck XLT on March 2023, and had first 12V battery replacement on August 2023 as it was dysfunctional leading to car stalling. On 01/11/2026, the truck suddenly got stalled during drive due to the dysfunction (8.0V) again of the 12V battery, which triggered several error codes. The 12V battery was replaced again on 01/12/2026. I drove the truck home and found later that system alert with "Electrical Power Saver Active". The truck stalled again on 01/13/2026 at traffic light near school zone. The police had the truck towed to Tire Express per SOP. The truck was then diagnosed at local Ford dealer as: "multiple accessory / entertainment modules have software level that may be contributing to 12V battery drain / degredation". Obviously, this is the truck defect can may pose catastrophic risk to driver and surrounding drivers. I searched Google and found more 2022 Maverick with such serious issue! My total cost of repair and towing from this defect is $1145.11. Thank God that my family was safe during the sudden stalling while driving. I know there is no such recall but Ford should be responsible for the recall to avoid future risks and paying off my cost. Please consider this as a recall! Thank you!!!
As I was traveling on freeway at 65 mph cruise control disengaged. After I was notified to service engine soon and check engine light came on. Throttle was unresponsive forcing me to cross 4 lanes of the 5 freeway. Pulled over and shut off vehicle checked fluids. Nothing out of spec.restarted vehicle and would not get out of limp mode.
Fuel tank failure at 18,000 miles and less than 3 years of ownership. I noticed that the vehicle had a strong gasoline smell when I was around it. When looking under the truck, I could see that there was a fuel leak coming from the fill pipe inlet into the fuel tank itself. Took the vehicle under warranty to the ford dealer, and was told that the hose clamp was loose connecting the fill pipe into the fuel tank itself. Was sent on my way with the vehicle, and noticed a smell of gasoline and fuel not even two months later. Took it back to the dealer and was told that they were unable to replicate it. Once the weather got cold again, took the vehicle back after noticing a much larger leak and smelling fuel, and am now being told by ford that the fuel tank does in fact need to be replaced as the tank is leaking from the fill pipe inlet. I am no longer under warranty and was quoted $1100 for this repair. Not only do I find this to be a safety concern as leaking gasoline is extremely dangerous and flammable (plus there are vapors in the air in my garage) but felt that my dealership did not do their due diligence to resolve this issue properly, and now I am on the hook for an $1100 repair that should’ve been taken care of when the vehicle was under warranty. No warning lamps were lit alerting me to this problem, I noticed it by smelling gasoline in my garage near the vehicle.
My 2022 hybrid Maverick suddenly lost power as I was driving at 45 MPH. There was no warning lights; the entire dashboard went black. I lost all power including lights, speedometer, and power steering. Additionally, and more concerning, I lost all brake functionality so I could not stop the vehicle, even pressing the brake very hard. The parking brake switch also did not work due to the power loss. The brake pedal would not budge until suddenly after the vehicle completely lost all momentum. In the process blew through a stop sign and I could've easily been killed, or worse, killed other people as I had no control of the vehicle as it coasted. Thankfully nobody and nothing else was harmed as I was the only one on the road, it was just traumatic. The vehicle was towed to the dealer and preliminarily inspected. They decided they want to address a technical safety bulletin for a "no start condition", though the conditions did not match this situation exactly. But they also stated the hybrid/powertrain warranties did not apply, so I rejected the repair due to high cost. It is uncertain if the repair they want to do would fix the issue. It is currently available for inspection upon request, though Ford may try to buy it back soon. It has not been inspected by police or insurance. The only light I can think of was a month before I saw a brief "Charging System Service Soon" warning, but it was only on momentarily (did not persist). I am unsure if this is related.
The engine stalled and won't start came to a slow stop warning lights came on and said "stop safely now". Turn.\nKey on engine may start for 1 second stops and we're not going to drive or any mode
The 2022 Ford Maverick repeatedly experiences complete electrical system failures, including engine shutdown, loss of power steering, brakes, and the electronic parking brake, while driving at highway speeds, resulting in total loss of vehicle control and creating a life-threatening situation for the driver, passengers, and others on the road; prior warning signs included the 12-volt battery not staying charged and intermittent total electrical power loss, and while no warning lamps indicated imminent failure, the issue was reproduced and documented by a dealership that replaced the battery, performed a BCM relearn, and applied a software update, yet the problem persisted, leaving the vehicle undriveable and unsafe, requiring repeated jump-starts, and demonstrating a fundamental defect in the electrical and control systems; the vehicle is currently scheduled for further warranty diagnostics at a second dealership, and because prior warranty repairs failed to correct this repeat, safety-critical, and life-threatening defect, I request immediate manufacturer investigation, full warranty coverage, and evaluation for vehicle replacement under applicable Lemon Law or consumer protection remedies, as the repeated failure places lives at risk and the vehicle cannot be safely operated until fully corrected.
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