2022 Ford Maverick Hybrid Problems

The contact owns a 2022 Ford Maverick. The contact stated that while driving 40 MPH, the engine light turned on and off and then several unknown warning lights illuminated and the vehicle abruptly decelerated. The driver pulled over, and the vehicle was restarted. The vehicle was then driven 20 MPH. The vehicle was taken to the local dealer, and it was determined the failure was caused by the calipers and a software update. The dealer informed the contact that the VIN was not under recall. The manufacturer was contacted. The failure mileage was approximately 122,000.

While driving, the dashboard very quickly flashed the words "Charging System Service Soon" so fast I almost couldn't read it. Normally messages remain on the screen until I acknowledge them, but this was not the case. This happened at least 3 times within 30 minutes. When I got home, I parked and turned off the car. When I needed to turn the car back on shortly after, the vehicle would not turn on. I was able to get it jump started and immediately drove it to the Ford Service Center. The tech notes indicated: "Found SSM for concern. Required some module updates. During update, the PCM bricked due to low power. Through nearly 7 hours of testing, found the soldered connection of the main battery cable from battery to battery junction box is no longer connected and has caused a short circuit through the whole harness. There was a recall that expired in 2024 that was for this exact concern. (22B39) Recommendation is to replace full wiring harness and verify all modules are programmed properly. Pending customer approval.”" This is a safety concern in the sense that the disconnected battery cable could have led to the vehicle losing power while driving. Losing the ability to control the vehicle in this manner is a serious danger to me and other drivers, and I am grateful I was not driving when it lost power due to the disconnection.

Engine long block assembly needed replacement. TPMS continues to fail. Axles make vehicle shake when going freeway speeds.

What component or system failed, and is it available for inspection? The right frame engine mount, differential/rear mount, and upper engine mount were all torn or broken. Both front CV axle shafts also needed replacement. Repaired 8/17/2026 by Miami County Auto, Louisburg, KS (invoice #13092). No, I don't have the parts anymore. How was your safety or the safety of others put at risk? The vehicle developed a wobble/vibration under acceleration that was reported as "getting worse" — pronounced enough to visibly shake objects in the cabin. The shop noted the engine mounts were torn/broken, allowing excess engine movement, which increases risk of further mount or drivetrain component failure and loss of vehicle control, especially at highway speeds or during hard acceleration. Has the problem been reproduced or confirmed by a dealer or independent shop? Yes — confirmed and repaired by an independent shop (Miami County Auto) on 8/17/2026 at 104,205–104,211 miles. Not taken to a Ford dealer. Has the vehicle been inspected by the manufacturer, police, insurance, or others? No — only inspected and repaired by the independent repair shop noted above. Were there warning symptoms before failure, and when did they first appear? Yes — a wobble/vibration under acceleration that subsided when off the throttle, and progressively worsened over time before the repair. Originally I thought it was a recently repaired tire that was unbalanced. Took it to Ford dealership to rebalance. They said there was no wobble (there was) and took it the independent shop.

• Year: 2022 • Make: Ford • Model: Maverick • VIN: [XXX] • Current Mileage: 95,000 • Affected Component: Hybrid Powertrain / Electrical System / Propulsion System On Saturday, XXX, while driving my 2022 Ford Maverick Hybrid at highway speeds, the vehicle suffered a sudden, complete loss of motive power and acceleration. The gas pedal stopped responding entirely. Simultaneously, a wrench light illuminated on the instrument cluster, multi-stage warning text flashed on the dashboard, and an audible chime sounded. I was forced to coast across multiple lanes of fast-moving traffic to reach the shoulder safely. Once stopped, the vehicle automatically shifted itself into Park. Upon turning the vehicle off and attempting to restart it, the truck entered a low-speed "limp home" mode with torque strictly limited to under 30 mph. The vehicle was towed to a certified dealership, Ford of [XXX], where it currently sits grounded. I have been informed that my VIN is not explicitly included in Ford’s active safety Campaign 24S33 (NHTSA 24V330) for the Hybrid Powertrain Control Module (HPCM) software defect. However, my vehicle manifested the exact, identical catastrophic failure and safety hazards outlined by federal regulators under that specific campaign. Furthermore, the vehicle is within the active 8-year/100,000-mile federal Hybrid Unique Component Warranty, yet I am facing pushback regarding diagnostics and repair because my VIN lacks the explicit recall flag. This represents a severe highway safety failure on a vehicle operating with un-recalled, defective factory hybrid software code. I am requesting an immediate NHTSA investigation into a recall population expansion for this model window. There was no crash or injury, but the highway power loss created an immediate, extreme hazard to life and safety. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2022 Ford Maverick. The contact stated that while driving 40 MPH, the engine light turned on and off and then several unknown warning lights illuminated and the vehicle abruptly decelerated. The driver pulled over, and the vehicle was restarted. The vehicle was then driven 20 MPH. The vehicle was taken to the local dealer, and it was determined the failure was caused by the calipers and a software update. The dealer informed the contact that the VIN was not under recall. The manufacturer was contacted. The failure mileage was approximately 122,000.

The contact’s husband who owns a 2022 Ford Maverick. The contact stated that while her husband was reversing to complete a 3-point turn, the brakes failed to respond while the brake pedal was depressed, causing the vehicle to drive into a ditch and then crashed into a large boulder alongside the driveway. The contact stated that the pre-crash alert illuminated prior to the crash. The rear passenger's side bumper was damaged, and wires were hanging down. The vehicle was towed to a dealer, where the contact was informed that no brake failure was found. The contact stated that the insurance company had inspected the vehicle. The driver had emotional distress and might have sustained a bruise. The failure mileage was approximately 46,100.

brake issue when coming to a stop, sometimes the brakes (mainly front) feel like they go free for a rotation. this is a random problem, and the dealer didn't find an issue.

As I was traveling on freeway at 65 mph cruise control disengaged. After I was notified to service engine soon and check engine light came on. Throttle was unresponsive forcing me to cross 4 lanes of the 5 freeway. Pulled over and shut off vehicle checked fluids. Nothing out of spec.restarted vehicle and would not get out of limp mode.

My 2022 hybrid Maverick suddenly lost power as I was driving at 45 MPH. There was no warning lights; the entire dashboard went black. I lost all power including lights, speedometer, and power steering. Additionally, and more concerning, I lost all brake functionality so I could not stop the vehicle, even pressing the brake very hard. The parking brake switch also did not work due to the power loss. The brake pedal would not budge until suddenly after the vehicle completely lost all momentum. In the process blew through a stop sign and I could've easily been killed, or worse, killed other people as I had no control of the vehicle as it coasted. Thankfully nobody and nothing else was harmed as I was the only one on the road, it was just traumatic. The vehicle was towed to the dealer and preliminarily inspected. They decided they want to address a technical safety bulletin for a "no start condition", though the conditions did not match this situation exactly. But they also stated the hybrid/powertrain warranties did not apply, so I rejected the repair due to high cost. It is uncertain if the repair they want to do would fix the issue. It is currently available for inspection upon request, though Ford may try to buy it back soon. It has not been inspected by police or insurance. The only light I can think of was a month before I saw a brief "Charging System Service Soon" warning, but it was only on momentarily (did not persist). I am unsure if this is related.

Fuel leaking from pressurized tank, strong fuel smell. Photo attached shows pattern of fuel leak.

Just picked up vehicle after having a new battery installed. Was getting pop up on dashboard every few seconds that electrical saving mode was active. Then all of a sudden the truck shut off while driving about 45 mph on a busy road. Dash said switch to neutral to start vehicle which i tried but nothing happened. Truck coasted to a stop and would not start or even shift into neutral to push it off of the road. The dashboard was flashing pretty much every warning possible including stop safety, shift system failure, parking brake , battery saver active etc. The truck continued to not start or shift. Tow truck was called and it was towed home.

Front end of vehicle suddenly started to shake violently when accelerating. Issue was reproduced any time when accelerating. No warning was indicated by the vehicle. Car was undrivable above 50 mph. Vehicle had 25K miles. Dealer reproduced issue. Diagnosed it as a catastrophic failure of both CV joints and front bearing(s). Dealer would not release vehicle as it was undrivable due to extreme safety issue. Parts arrived after a week and both CV joints & front bearing(s) were replaced. Online reporting for this vehicle shows this is a repeated issue which the manufacturer has a customer satisfaction bulletin but no recall.

CV axle is going bad and the car would shake really bad when on the highway and felt unsafe to drive going 65 MPH was scary with a rattle and car could nat stay in lane

My 2022 Ford Maverick hybrid is known to have an issue with water leaking into the cabin from the cowl. This water is leaking onto the floorboards and there is some mold growing behind the electrical box. WHICH IS NOT GOOD AND IS SAFTEY AND HASZARD TO OUR HEALH TO BREATH THIS IN THIS NEED TO BE SENT OUT AS A RECALL AND FIX FOR FREE OR BUY BACK THE vehicle

Ford is refusing to actually fix the engine fire problem on the 22 Ford Maverick hybrid that I own and it keeps saying that they are going to have an update available in December they did this before couple months back instead it was going to be in October they keep changing the date and I'm having to drive around risking my life in a vehicle that could catch on fire and explode they even tell me not to park in the garage this is ridiculous when are they going to fix this problem or how do I go about getting them to at least of knowledge this. They have also damaged trim pieces in the vehicle while removing trim to replace air bags, now seat belt no longer works correctly

While driving at normal speeds. Car completely stopped working. Dashboard flashed to get to safe area. I could not shift the car neutral. Steering became stiff. The lights and infotainment was still on but the car had no power to accelerate. Had this been on the highway I would have been in a collision since my car went to the right very quick. Once car was stopped could not shift to neutral.

Front end of vehicle suddenly started to shake violently when accelerating. Issue was reproduced any time when accelerating. No warning was indicated by the vehicle. Car was undrivable above 50 mph. Vehicle had 25K miles. Dealer reproduced issue. Diagnosed it as a catastrophic failure of both CV joints and front bearing(s). Dealer would not release vehicle as it was undrivable due to extreme safety issue. Parts arrived after a week and both CV joints & front bearing(s) were replaced. Online reporting for this vehicle shows this is a repeated issue which the manufacturer has a customer satisfaction bulletin but no recall.

When opening driver side door the interior lights do not turn on! This is a hazardous situation at night entering the truck and turning on the ignition.

Truck stay in 12v battery deep sleep. None of my cabin lights work, ambient lighting, remote start, nor does my ford pass app work because of this issue. Its been on going since about a month after purchase. So that is two plus years of this constant issue

My 2022 Ford Maverick developed a water intrusion defect caused by improperly sealed body panels under the hood cowl. This defect allowed water to enter the cabin, pooling in the passenger-side floor pan and creating a persistent, extremely strong interior odor. A chemical treatment temporarily masked the smell, but it returned and worsens over time. The vehicle cannot be reasonably operated without rolling down the windows due to the odor, raising health and safety concerns. The defect was difficult to replicate, but eventually the servicing dealer confirmed that the leak occurs when the vehicle is parked or driven at a downward incline with the rear elevated. Repairs were completed at Greenway Ford (Orlando, FL) between August 14–21, 2025. The final invoice was $2,040.55. Ford only provided partial goodwill coverage, leaving me responsible for $918.25 + tax, and refused to cover replacement of the contaminated carpet and padding. I also incurred $312.94 in rental costs because the vehicle could not be safely used. This is not an isolated issue — multiple Maverick owners have reported the same cowl sealing defect on online owner forums. Water intrusion creates ongoing health risks (odor/mold exposure) and may also affect safety-critical electrical components or interior visibility. I request that NHTSA investigate this systemic defect in 2022 Ford Mavericks and evaluate whether a recall or service campaign is warranted.

The driver side door has cracked/broken welds near the hinge area. I have had it inspected by the dealer and confirmed the issue. There were no warning lamps however the door does flex and this area excessively, and there is an audible squeak during door opening/closing.

Engine long block assembly needed replacement. TPMS continues to fail. Axles make vehicle shake when going freeway speeds.

Both right and left cv axle joints had a rough spot in the bearing. Both had to be replaced in November 2023. Now (August 2025), the same issue is happening again. Current mileage as of 8/24/25 is 35,844. Calling dealer to schedule repair first thing Monday morning.

Front passenger seat, seat heating element malfunctioned - created a small fire and smoke produced. Dealership diagnosed as 'a couple of hot spots that burned through the cover.' It is available for inspection. Fire hazard caused burn on passenger, smoke inhalation. Smoke/fire started while driving at 55mph, resulted in sudden breaking and pulling off the road. Yes, the dealer found hot spots that caused the burning - but take no responsibility for the issue as that car has 56000 miles. No, it has only been inspected by Ford dealership. No warning lamps, no symptoms until physical burning sensation prior to the smoke/fire.

I was rear-ended while stopped at a red-light by an inattentive driver. The resulting impact cause the power driver's seat to drop to the end if it's track and the backrest to drop down onto the rear bench. If there was a passenger behind me at the time of the accident, they would have been crushed by the seat with the headrest potentially crushing their chest, while their legs would have been crushed due to the seat suddenly sliding so far back. Motors in seat still function, but cannot move seat. When attempting to lower the backrest a clicking noise can be heard.

My vehicle was parked in a secure parking garage at work. I came out from work and noticed a hairline crack in the windshield. I took it to Safelite seeking to have it repaired and was told the entire windshield needed replaced and the windshield was “thin” and “dangerous”

I am concerned about the ability of the windshield to protect drivers from road hazards. It appears that almost every stone that is propelled by other vehicles cause a star chip on the windshield and then proceeds to crack. I am afraid this will weaken the windshield and a larger projectile may not be stopped. I was informed that this vehicle has a special windshield to reduce noise. With cost cost of recalibrating the safety systems, no one can afford to replace the windshield evert 10000 miles.

My wife was t-boned in the passenger door. No airbags deployed nor did the seat belts lock up. I got a notification saying "the restraints control module has indicated the occupant classification system is present but not configured." The side curtain airbags did not deploy causing my wife and my 9 year old son to hit their heads on their windows.

while highway driving on a 350 mile trip on several different paved surfaces including interstate highway the weather conditions were dry to torrential rain and light rain. The tires in question were hydro planing at speeds over 45 miles per hour on wet pavement and the truck was unstable unless speed was reduced. The tires were OEM on this truck and the trip occurred from 17,900 miles to 18,250 miles. There is approx 6/32 of tread remains on the tires. The tires were replaced upon return with a more suitable all season tire. The tires in question are continental pro contact tx, 225/65 r 17, 102H. They are designated all season and stamped M&S as well. These are unsafe for the reason listed above.