RoadVitals

2006 Ford Super Duty

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
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Latest Mar 22, 2017
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
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InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
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Overview

Our database contains 8 NHTSA owner-reported complaints for the 2006 Ford Super Duty, most frequently naming the suspension, steering and engine categories. 12 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Suspension527.8%
  • Steering422.2%
  • Engine316.7%
  • Powertrain (other)211.1%
  • Electrical211.1%
  • Body & structure15.6%
  • Visibility15.6%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

No recalls in our database for this model year

That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

ElectricalEnginePowertrain (other)
Filed Mar 22, 2017

VEHICLE WAS PARKED AND I WAS REPLACING AN OLD BATTERY. WHEN I STARTED THE VEHICLE THE ELECTRONIC THROTTLE BODY WAS SLAMMED SHUT DUE TO A FAULTY MOTOR THAT WHEN IT GETS LOW VOLTAGE ( CHANGING THE BATTERY) IT MALFUNCTIONS AND CAUSE THE VEHICLE TO GO IN LIMP MODE. FORD HAS A LONG HISTORY OF HAVING ELECTRONIC THROTTLE BODY ISSUES AND THIS HAS BEEN REPORTED TO THE NHTSA BEFORE BY MANY CONSUMERS. HAD THE VEHICLE HAD LOW VOLTAGE WHEN DRIVING THIS SAME ISSUE HAS BEEN REPORTED BY OTHER CONSUMERS FROM 2004 TO PRESENT. FORD SERVICE TECH ADVISED ME HE SEES THIS PROBLEM ALL THE TIME AND THEY JUST REPLACE THE THROTTLE BODY WITH ANOTHER ONE AND SAY THE THROTTLE IS GUMMED SHUT. ALSO HAS A SERVICE ADVISORY ON THIS ISSUE.

NHTSA ID
10967813
Incident
Feb 22, 2017
Mileage
22,500 mi
SteeringSuspension
Filed Jul 2, 2014

STEERING VIBRATION & WHEEL HOP WHEN DRIVING ON ROUGH ROADS. NOTICED FIRST IN 2007 AND CONTINUES TODAY. TRUCK HAS ONLY 20,000 MILES, USED VERY LITTLE AND WELL CARED FOR. THIS IS A SERIOUS FAULT AND A COMPLAINT BY MANY OWNERS OF SIMILAR TRUCKS. *TR

NHTSA ID
10607795
Incident
Jul 2, 2007
Mileage
4,000 mi
SteeringSuspension
Filed Dec 23, 2013

TRUCK HIT A BUMP ON BRIDGE AND BEGAN VIOLENTLY SHAKING. I HAD TO BRING THE TRUCK TO A COMPLETE STOP TO GET IT TO STOP SHAKING. I WENT SEVERAL TIMES TO FORD DEALERSHIPS TO FIND OUT IF ANY OTHER TRUCKS WHERE HAVING THE SAME PROBLEMS. BUT OF COURSE NO ONE ELSE WAS HAVING THIS SERVE PROBLEM. I FINALLY TALKED TO A TIRE SHOP WHO SAID HE HAD HEARD OF THE PROBLEMS WITH FORD TRUCKS SHIMMY. HE SAID FIRST CHECK YOUR AIR PRESSURE. FOUND THE PRESSURE LOW AND ADDED AIR. THIS HELPED WITH THE PROBLEM BUT HAD NOT SOLVED PROBLEM. THIS IS NOT JUST A MILD SHIMMY! THIS IS A DEATH WOBBLE.!!! I ALSO FOUND A PROBLEM WITH BRAKES. WITH ONE WHEEL DRAGGING AND THE OTHER NOT DRAGGING AS MUCH. THE PLASTIC PISTONS IN THE CALIPERS WHERE ALL FROZE UP. HAD TO REPLACE ALL CALIPERS AND ALL PADS. THIS WAS A EXPENSE JOBS WITH A TRUCK WITH ONLY 50,000 MILES. I REPLACED ALL TIRES WITH THE SAME TIRE THAT CAME ON TRUCK. WITH REPLACEMENT OF TIRES, BRAKES, AND RIGHT AIR PRESSURE IT CERTAINLY HAS HELPED WITH THE VIOLENT DEATH WOBBLE. BUT TRUCK STILL SHIMMIES EVERYTIME YOU BRING THE TRUCK TO A STOP. TRUCK STILL DOESN'T HAVE BUT 58,000 ON IT. I HAVE A 2001 GMC 2500HD ALSO AND HAVE NEVER HAD EXPERIENCE PROBLEMS THAT I HAVE WITH THIS FORD. I WILL NEVER BUY ANOTHER FORD TRUCK. BECAUSE FORD IS TRYING TO PLAY THIS PROBLEM OFF WITH A SHIMMY. INSTEAD OF FIXING THEIR PROBLEMS. I HAVE HEARD THAT REPLACING THE BIG STEERING ARM WILL TAKE CARE OF PROBLEM. WILL TRY THIS NEXT . I CAN'T AFFORD GETTING RID OF TRUCK. *TR

NHTSA ID
10557126
Incident
Jul 7, 2009
Mileage
35,500 mi
ElectricalEnginePowertrain (other)
Filed Oct 5, 2013

I HAVE BEEN HAVING TROUBLE GETTING THE DIESEL ENGINE TO START FROM COLD. THE ENGINE WOULD CRANK FOR BETWEEN 6 AND 10 SECONDS BEFORE FINALLY FIRING. IN ADDITION, I HAVE EXPERIENCED ONE TURBO CHARGER OVER BOOST CONDITION WHICH CAUSED THE VEHICLE TO GO INTO LIMP HOME MODE ON THE HIGHWAY. I WAS CLIMBING A MOUNTAIN WITH THE BOAT AND SUDDENLY FOUND MY ENGINE RPM LIMITED TO 1500 AND A MAX SPEED OF APPROX. 29MPH. THE DIESEL TECH TOLD ME THAT MY TURBOCHARGER WASN'T EVEN PROVIDING BOOST DUE TO THE VARIABLE GEOMETRY VANES BEING COKED FROM BURNING ENGINE OIL THAT I COULDN'T SEE OR SMELL. THE COMPUTER WASN'T HAPPY WITH THIS AND AS A RESULT ALL BUT SHUT THE ENGINE DOWN. AS FOR THE STARTING ISSUE, I TOOK THE TRUCK TO THE GARAGE ON 10-4-2013 AND NEARLY FELL OVER WHEN THE PHONE CALL CAME BACK. THE DEALERSHIP TOLD ME I NEEDED $3200.00 IN REPAIRS TO FIX THE FUEL INJECTOR "O" RINGS WHICH ARE LEAKING OIL, THE DOWN PIPES INSIDE THE ENGINE, ASSOCIATED FITTINGS FOR THE HIGH PRESSURE OIL SYSTEM/PUMP, THE TURBO CHARGER VARIABLE GEOMETRY VANES, AND OTHER COMPONENTS INCLUDING THE FUEL INJECTION CONTROL MODULE AND EGR. I AM PAYING TO REBUILD HALF THE ENGINE THAT FORD DIDN'T BUILD RIGHT THE FIRST TIME. THE DEALERSHIP TOLD ME THEY HAVE SEEN MANY OF THESE SAME PROBLEMS RESULTING IN ALMOST COMPLETE ENGINE REBUILDS UNDER 100,000 MILES. A GOOGLE SEARCH TURNS UP THOUSANDS OF RESULTS FOR THESE SAME PROBLEMS AND THOUSANDS MORE COMPLAINTS THAT FORD KNOWS AND HAS DONE NOTHING TO COMPENSATE CONSUMERS. I'M NOT THE LAWSUIT KIND, BUT I DO EXPECT A PRODUCT I PURCHASE TO LAST WHEN SERVICED IN ACCORDANCE WITH MANUFACTURERS GUIDELINES. ALL RELEVANT SERVICES HAVE BEEN PERFORMED TO DATE BY FORD DEALERS AND I STILL HAVE A DEFECTIVE ENGINE. IT IS MY HOPE THAT ENOUGH OF US CAN GET FORMAL COMPLAINTS ISSUED TO HELP PAY FOR THESE EXPENSES. *TR

NHTSA ID
10546851
Incident
Oct 3, 2013
Mileage
90,400 mi
EngineSteeringSuspension
Filed Jul 6, 2013

VIOLENT SHAKING AFTER HITTING BUMP AND BRAKING, TIRES WERE INFLATED AS RECOMMENDED, TAKEN TO DEALER AND FIXED A MANUFACTURING PROBLEM IN STEERING, DID NOT FIX SHAKING PROBLEM, HAPPENED ONCE IN HEAVY TRAFFIC, ENGINE SEIZED UP ON INTERSTATE HAD TO BE REPLACED AT 70,000 MILES, TRUCK WILL NOT RESTART AFTER WARMING UP, TOLD A CAM KIT MIGHT FIX FOR ANOTHER $3000. *TR

NHTSA ID
10523439
Incident
Oct 7, 2006
Mileage
10,000 mi
Body & structureVisibility
Filed Apr 23, 2010

(A). I SENT AN EMAIL TO FORD HEADQUARTERS STATING "I CONTACTED THE DEALER/BODY SHOP AND MY EXTENDED WARRANTY PEOPLE. THE DEALER STATED THERE WAS A TSB 07-10-5 ON THIS ISSUE BUT NO RECALL AND MY COST TO REPLACE THE WINDOW BELT MOLDINGS/WINDOWS ON THE DRIVER/PASSENGER SIDE FRONT DOORS OF MY TRUCK WOULD BE $300-400. MY QUESTION SINCE THIS IS A FORD ISSUE ON THE DESIGN WHICH CAUSED BOTH MY WINDOWS TO HAVE VERTICAL SCRATCH MARKS ON THE OUTSIDE OF THE WINDOWS, ESPECIALLY THE PASSENGER SIDE WHICH IS SOMETIMES HARD TO SEE OUT OF, WOULD FORD FIX THIS ISSUE AS A VISIBILITY SAFETY ISSUE, FOR ME, THAT IS REPLACE THE WINDOWS/AND WINDOW BELT MOLDING AS SPECIFIED IN TCP 07-10-5 FREE OF CHARGE? (B). THE FORD MOTOR CO., CUSTOMER RELATIONSHIP CENTER RESPONDED BACK AND STATED THEY TRIED TO CALL THE DEALER WITHOUT NO SUCCESS AND FOR ME TO CONTACT THEM REGARDING MY ISSUE. (C). I RESPONDED BACK AND STATED READ MY PREVIOUS EMAIL THAT I ALREADY HAD DONE THAT AND THEY (DEALER) STATED IT WOULD BE MY COST TO HAVE IT FIXED. I EXPLAINED ALL I WANTED TO KNOW IF FORD HDQTRS COULD DO ANYTHING FURTHER FOR ME SINCE THE DEALER WON'T UNLESS I PAY. I FIGURED IT WAS A FAULTY FORD DESIGN AND WHY SHOULD I HAVE TO PAY TO GET IT FIXED. (D). FORD HDQTS RESPONDED BACK AND STATED THE DEALER MADE THEIR DECISION AND THEY APOLOGIZED AND THERE IS NOTHING FURTHER THEY COULD DO. (E). I RESPONDED BACK AND STATED, SINCE IT IS HARD TO SEE OUT OF THE SCRATCHED WINDOWS THAT IF ANYTHING WERE TO HAPPEN DUE TO VISIBILITY ISSUES THAT I WOULD HOLD FORD RESPONSIBLE IN NOT FIXING THE ISSUE FROM A SAFETY STANDPOINT, DUE TO A IMPROPER WINDOW BELT MOLDING INSTALLED AT THE FACTORY WHICH CAUSES THE WINDOW TO GET VERTICAL SCRATCHES. I ALSO EXPLAINED AT TIMES WHEN THE SUNLIGHT HITS THE WINDOWS JUST RIGHT ALL THE SCRATCHES SEEM TO MAGNIFY WHICH MAKES IT HARD TO SEE OUT OF THE WINDOWS. I BELIEVE THEY CAUSED THE PROBLEM AND THEY SHOULD AT LEAST PAY TO HAVE THE MOLDING AND NEW WINDOWS REPLACED IN MY F250 TRUCK AS IT IS A SAFETY ISSUE. *TR

NHTSA ID
10327192
Incident
Apr 20, 2010
Mileage
26,200 mi
SteeringSuspension
Filed Oct 1, 2009

ON SEVERAL OCCASIONS WHILE DRIVING MY 2006 FORD F-250 PSD 4WD WOULD BEGIN TO SHAKE VIOLENTLY WHILE DRIVING 60+MPH TO THE POINT WHERE I WOULD HAVE TO STOP THE TRUCK TO MAKE THE SHAKING IN THE STEERING TO STOP. *TR

NHTSA ID
10286040
Incident
Sep 6, 2009
Mileage
35,000 mi
Suspension
Filed Jul 16, 2009

FORD F 250 SUPER DUTY SHAKES VIOLENTLY AND IS UNCONTROLLABLY WHEN HITTING SMALL BUMPS AT SPEEDS IN EXCESS OF 60 MPH. TRUCK MUST THEN BE SLOWED DOWN (USUALLY ON THE HIGHWAY) TO REGAIN CONTROL. THIS IS A DANGEROUS SITUATION. *TR

NHTSA ID
10276957
Incident
Jun 10, 2009
Mileage
75,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

SSM 47331

ENGINE; EQUIPMENT

Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. If diagnosis leads to only camshaft/camshaft roller follower(s) requiring replacement, replace all of the camshaft roller followers on both banks/cylinder heads with part number 3L3Z-6564-A, not just the faulty roller follower(s). When replacing the camshaft roller followers, refer to Workshop Manual (WSM), Section 303-01.

SSM 46542

ELECTRICAL SYSTEM

When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in the packaging. Replace all black spark plug boots from the original engine with the 'brown' spark plug boots, as provided. The updated 'brown' spark plug boots are longer than the black boots to accommodate a running change in the spark plug length. The ignition coil bodies and spring/resistor are transferable and only the rubber boots require replacement. Failure to install the spark plug boots provided with the replacement engine could lead to drivability concerns.

SSM 46085

ENGINE; ENGINE AND ENGINE COOLING; ENGINE AND ENGINE COOLING:COOLING SYSTEM; ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN; ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS; ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY; ENGINE AND ENGINE COOLING:ENGINE; ENGINE AND ENGINE COOLING:ENGINE:DIESEL; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS; ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER; ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR; ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV); ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE); ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.

SB-09M02

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

FORD: CERTAIN VEHICLES WITH AMBULANCE PREP PACKAGE AMBULANCE CLASS ACTION SETTLEMENT; SPECIFIC COMPONENT WARRANTY EXTENSION. AWARENESS COMMUNICATION, DATED 4/20/09. *PE

SB-09M03

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

FORD: CERTAIN VEHICLES, E SERIES AND F SUPER DUTY, WITH AMBULANCE PREP PACKAGE AMBULANCE CLASS ACTION SETTLEMENT-6.0L DIESEL ENGINE REPLACEMENT WARRANTY EXTENSION. AWARENESS COMMUNICATION DATED 4/20/09. *PE

SB-09B09

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL; POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

FORD: CERTAIN VEHICLES WITH AMBULANCE PREP PACKAGE AMBULANCE CLASS ACTION SETTLEMENT; PCM PART NUMBER INSPECTION. AWARENESS COMMUNICATION DATED 4/20/09. *PE

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Ford Super Duty by model year
YearComplaintsRecallsInvestigationsIssue Index
2010800
2009100
2007100
2006Viewing800
2002100
2001202
2000200
1999180036.5
1996500
1995500
1991010
1990210

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.