2006 Freightliner Business Class M2

This investigation was opened after ODI was contacted by a fleet alleging that in certain situations, such as a light brake peal application during a low speed operation, the brake lamps fail to illuminate on the rear of the bus.ODI confirmed the problem with two fleets.On April 29, 2010, Daimler filed a defect report concerning this issue. The stop lamps may be intermittent during light brake applications.They are still evaluating the remedial program and will furnish this information to ODI when it is available. This safety recallresolves the issue raised by this investigation. Hence, this investigation is closed.

ODI IS CLOSING THIS INVESTIGATION BASED ON DAIMLER TRUCK NORTH AMERICA 'S (DTNA) MARCH 19, 2008, DEFECT NOTIFICATION REPORT WHICH OUTLINES DTNA'S INTENTION TO CAMPAIGN 28,764 FREIGHTLINER, STERLING, AND FREIGHTLINER CUSTOM CHASSIS VEHICLES [EQUIPPED WITH EITHER ARVINMERITOR OR AXLE ALLIANCE COMPANY 6,000 - 8,000 POUND RATED FRONT AXLE ASSEMBLIES UTILIZING A FOUR PIECE SPINDLE NUT SET] MANUFACTURED BETWEEN JANUARY 26, 2000, AND MARCH 24, 2008.DTNA HAS PROPOSED PROVIDING A REMEDY FOR THE CURRENTLY INSTALLED FOUR PIECE SPINDLE NUT SYSTEMS WHICH MAY LEAD TO INCORRECT END PLAY, [BEARING] CONE SPIN, EXCESSIVE HEAT, DEGRADATION OF LUBRICATION, WEAR OF THE SPINDLE NUT [BACKFACE] AND BEARING JOURNAL, OIL CONTAMINATION WITH METAL SHAVINGS, AND PREMATURE BEARING FAILURE.CONTINUED OPERATION MAY LEAD TO A WHEEL SEPARATION.ODI HAS RELIEVED DTNA OF THE RESPONSIBILITY TO PROVIDE THE INFORMATION REQUESTED AS PART OF THIS RQ SO THAT DTNA COULD FOCUS THEIR EFFORTS ON INVESTIGATION OF THE WHEEL SEPARATION ISSUES AND PLANNING AND IMPLEMENTING A RESPONSIVE AND TIMELY FIELD ACTION (CAMPAIGN).

Not sure if it is a malfunction or not. Can not verify. Seller mentioned: “Allison Automatic Transmission will not shift from Neutral to Drive or Reverse unless you hit the brake”. It does shift w/o braking. This seems like it would be a safety issue but Freightliner Techs can not verify. Vehicle is new to me and has not been inspected yet although I did consult Freigthliner tech via phone. No warning lights related. Operates fine otherwise.

NHTSA ID

11432993

Incident

May 1, 2021

I HAVE HAD 4 BRAKE FAILURES DUE TO STUCK CALIPERS AND SEVERE OVERHEATING AND LOSS OF BRAKES DUE TO BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. ALL 4 WHEELS HAVE BEEN AFFECTED AT DIFFERENT TIMES. TWO WERE WHILE DRIVING ON THE INTERSTATE AND TWO WHILE DRIVING ON SECONDARY ROADS. TWO OF THE FAILURES REQUIRED TOWING TO THE REPAIR FACILITY. THE BRAKES ARE BOSCH DISC BRAKES WITH 66MM DUAL PISTONS, THE TIMELINE ON THE STUCK CALIPERS IS AS FOLLOWS; JUNE 20, 2012, 50,908 MILES, RIGHT REAR CALIPER STUCK AND LOST BRAKES, TOWED TO FREIGHTLINER SERVICE CENTER, MAY 20, 2016, 74,326 MILES, LEFT REAR CALIPER STUCK, LOST BRAKES, JULY 14, 2017, 80837 MILES LEFT FRONT CALIPER STUCK LOST BRAKES AND WAS TOWED, SEPT. 8, 2017, 84,000 MILES, RIGHT FRONT CALIPER STUCK AND GOT VERY HOT, I STOPPED AND LET THE BRAKE COOL AND MADE IT HOME AND THEN REPLACED CALIPER. THE BRAKES HAVE GOTTEN SO HOT THAT THE CALIPER, ROTOR AND PADS AND ABS SENSORS ALSO NEEDED TO BE REPLACED EVERY TIME. AS FAR AS I AM AWARE, BOSCH HAS NOT ISSUED ANY RECALL OR SAFETY NOTICE ON WHY THIS HAPPENS OR HOW TO PREVENT IT FROM HAPPENING. A SCAN ON THE INTERNET REVEALS THAT THIS HAPPENS A LOT WITH THIS BRAKING SYSTEM. DUE TO THE EXTREME DANGER THAT THIS CONDITION CAUSES, BOSCH SHOULD BE REQUIRED TO ADDRESS THE ISSUE.

NHTSA ID

11035792

Incident

Sep 8, 2017

Mileage

84,000 mi

REAR BRAKES STARTED DRAGGING WHILE DRIVING ALONG. I STOPPED TO CHECK THEM AND THE RIGHT REAR BRAKE WAS VERY HOT AND SMELLING OF OVERHEATED BRAKES. I TURNED AROUND TO TRY AND MAKE IT HOME BUT THE NEXT TIME I APPLIED THE BRAKES, THE BRAKE PEDAL WENT TO THE FLOOR AND I HAD TO USE THE EMERGENCY BRAKE TO GET STOPPED. I WAS TOWED TO A FREIGHTLINER SERVICE CENTER WHERE THEY TOLD ME I HAD A STUCK CALIPER. THIS VEHICLE IS A MOTORHOME CONVERSION BY DYNAMAX AND HAS HYDRAULIC, ABS BRAKES. *JB

NHTSA ID

10461961

Incident

Jun 9, 2012

Mileage

50,607 mi

TL* THE CONTACT OWNS A 2006 FREIGHTLINER BUSINESS CLASS M2. WHILE DRIVING APPROXIMATELY 45 MPH, THE CONTACT NOTICED THERE WAS SMOKE COMING FROM THE FRONT PASSENGER SIDE WHEEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE BOTH FRONT WHEEL BEARINGS WERE REPLACED UNDER WARRANTY. THE FAILURE RECURRED TWICE. THE VEHICLE WAS TAKEN BACK TO THE AUTHORIZED DEALER ON BOTH OCCASIONS WHERE THE FRONT WHEEL BEARINGS AND SPINDLES WERE REPLACED. THE FAILURE MILEAGE WAS 12,000 AND THE CURRENT MILEAGE WAS 37,446.

NHTSA ID

10350251

Incident

Apr 1, 2009

Mileage

12,000 mi

PASSENGER SIDE WINDOW CONTINUES TO COME OFF TRACK WHEN DOOR IS SHUT. VEHICLE HAS BEEN TAKEN TO FREIGHTLINER REPAIR FACILITY NUMEROUS TIMES AND THIS PROBLEM CONTINUES TO EXIST. FACTORY REPS STATE THAT THIS IS A DEFECT BUT IT IS NOT A RECALL. WHEN THE DOOR IS SHUT, THE METAL FLEXES AND CAUSES THE WINDOW TO FALL OFF ITS TRACK. *TR

NHTSA ID

10207609

Incident

Oct 30, 2007

Mileage

5,896 mi

FIRST BAPTIST CHURCH OF TRUSSVILLE PURCHASED A NEW BUS FROM ILLINOIS BUS SALES (IBS), 1216 RAND ROAD, DES PLAINES, IL 60016, THE BUS HAS SEATING CAPACITY FOR 36 INDIVIDUALS. THE CHURCH PAID CASH FOR THE BUS. IT WAS PURCHASED NEW FROM IBS ON MAY 23, 2006. THE VEHICLE IDENTIFICATION NUMBER IS 1FVACWCS17XXXXXXX - 2006 FREIGHTLINER F160/M2 - AMERITRANS BODY - AT TIME OF PURCHASE IT HAD 197 MILES. ON THE FIRST OCCASION TO USE THE BUS WITH PASSENGERS, IT VEERED OFF THE ROAD AND WOULD NOT STAY ON THE ROAD. IT HAS A STEERING DEFECT AS WELL. IN ADDITION, IT HAD A FUEL LINE LEAK. IT HAS BEEN IN THE SHOP AT FREIGHTLINER IN BIRMNGHAM, SINCE LATE JUNE 2006, WHERE IT REMAINS. ACCORDING TO THE SERVICE MANAGER (RAYMOND) AT FREIGHTLINER IN BIRMINGHAM, IT IS A DESIGN PROBLEM, AND THE BUS IS IRREPARABLE AND SHOULD BE TAKEN OFF THE ROAD. WE BELIEVE DOT SHOULD REVISIT ITS CERTIFICATION OF THIS PARTICULAR CONVERSION BUS, AS IT IS IRREPARABLE AND POSES A REAL AND PRESENT DANGER TO THE PUBLIC. PLEASE FEEL FREE TO CALL UPON MY OFFICES FOR ANY ASSISTANCE YOU MAY NEED. ALSO, THE ADMINISTRATOR OF FIRST BAPTIST CHURCH OF TRUSSVILLE, ALABAMA - MAY PROVIDE MORE DETAILED INFORMATION - HIS CONTACT INFORMATION IS - FIRST BAPTIST CHURCH OF TRUSSVILLE, ALABAMA - 128 NORTH CHALKVILLE ROAD, TRUSSVILLE, ALABAMA 35173 - 205.655.XXXX. *NM *NM

NHTSA ID

10165708

Incident

Jun 21, 2006

Mileage

550 mi

DT*: THE CONTACT STATED WHILE TRAVELING 60 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE COASTED TO THE SIDE OF THE ROAD AND THE DEALER WAS CONTACTED WHO SUGGESTED THE FUEL FILTER BE REPLACED. THE VEHICLE STARTED AND WAS DRIVEN TO A PARKING LOT WHERE THE FUEL FILTER WAS CHANGED. THREE DAYS LATER, VEHICLE BEGAN TO RUN ROUGH AND WAS TAKEN TO A LOCAL DEALERSHIP WHO REPLACED AN INJECTOR. THE VEHICLE STALLED AGAIN AND WOULD NOT RESTART. THE VEHICLE WAS TOWED TO A DEALERSHIP, AND THE OIL PUMP, INJECTORS, TURBO, AND RADIATOR FILTERS WERE REPLACED BUT THE PROBLEM PERSISTED. THE VEHICLE EMITTED BLACK SMOKE AND OPERATED NO FASTER THAN 35 MPH. THE VEHICLE WAS TAKEN TO A DEALERSHIP AND THE PROBLEM COULD NOT BE DETERMINED BUT THE TURBO WAS REPLACED. THE MANUFACTURER WAS CONTACTED.

NHTSA ID

10165180

Incident

Aug 10, 2006

Mileage

42,198 mi

ON 3-4-06 I WAS DRIVING AN M2 FREIGHTLINER OVER THE ROAD ON I-80 IN PA WHEN HIT A POT HOLE AND THE TRUCK LIFTED ME OUT OF THE SEAT . WHEN I CAME BACK DOWN ON THE SEAT I INJURED MY BACK . THE INJURY PUT ME IN THE HOSPITAL WITH A BACK STRAIN. *NM

NHTSA ID

10152097

Incident

Mar 4, 2006

Mileage

2,800 mi

Revised Technical Service Letter for Series 60 and Series 50 Camshaft Timing Specifications. Camshaft timing, valve lash, injector height, and Jake Brake lash are all very important specifications that must be followed closely in order to optimize the performance and service life of any Detroit Diesel engine.

Revised Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Revision removed steps instructing removal and installation of wheels. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.

Updated Freightliner Service Bulletin for Powernet Troubleshooting Guide - Batteries, Path, Alternator, and Starter. This bulletin replaces the version dated 5/31/2017. Information is added about the BCT-460DTNA PowerNet Assessment Tool. When troubleshooting Powernet issues, use the BCT-460DTNA PowerNet Assessment Tool. As of May 29, 2018, the AutoMeter® is the only Daimler-approved tool for troubleshooting vehicle Powernet issues.

Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-14418-000). The new O-ring will provide better sealing and is reusable. It is quicker and easier to use compared to the paper gasket, because using a paper gasket requires cleaning the hub when the axle shaft is removed.

Service Bulletin for severe duty main PDM installation for vehicles operating in severe moisture and/or corrosive environments.

Service Bulletin- sb0006 Freightliner Courtesy Engineering Policy