RoadVitals

2004 Ford Taurus Suspension Problems

Owner-reported complaints naming the suspension system, filed with NHTSA

Data refreshed

Suspension reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
10
Latest Dec 24, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 375 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
3

What this page shows

Reports naming suspension components — springs, struts, shocks, control arms and related hardware. Every record below is an owner-reported complaint about the 2004 Ford Taurus submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 10 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming suspension

Shown in the owner’s own words, exactly as filed

AirbagsSuspension
Filed Dec 24, 2019
Crash reported3 injuries reported

THE BRAKES ARE DANGEROUS AND THE WARNING LIGHTS STAY ON ALL THE TIME. THE UNDERCARRIAGE IS MESSED UP, I'VE HAD TO REPLACE SEVERAL FRONT TIRES DUE TO UNBALANCING ISSUES AND POPPING NOISES WHEN DRIVING STRAIGHT AND ON EVEN ROADS THAT HAVE GOTTEN WORSE. I HAD A BAD HEAD ON WRECK AND THE AIRBAGS DID NOT DEPLOY. I'M CONCERNED THEY WILL DEPLOY AT ANY MOMENT.

NHTSA ID
11291126
Incident
Oct 3, 2019
Mileage
218,000 mi
Body & structureSuspension
Filed Oct 2, 2014

I OWN A 2004 FORD TAURUS SEL STATION WAGON. THE PASSENGER FLOOR HAS RUSTED THROUGH. IT APPEARS THAT THE OVER TIME WATER HAS LEAKED IN THROUGH A FITTING WHERE CLIMATE CONTROL PIPES ENTER THROUGH THE FIREWALL. THE SUSPENSION MOUNT ON THE PASSENGER ALSO HAS A LOT OF RUST AND WILL PROBABLY FAIL IN THE NEXT YEAR OR SO. THIS SUSPENSION MOUNT IN THE SAME AREA WHERE THE WATER HAD BEEN SITTING DUE TO THE FIREWALL LEAKAGE. I LOOKED FOR ANY RECALLS FOR 2004 AND COULD NOT FIND ANY. I DID SEE A SIMILAR RECALL FOR OLDER TAURUS' FOR THIS SAME ISSUE. THIS CAR ONLY HAS 40,000 MILES AND HAS ALWAYS BEEN KEPT IN A GARGAGE, SCHEDULED MAINTENANCE HAS BEEN PERFORMED. NOT ABUSED IN ANY WAY. SINCE THIS IS AND WILL BECOME A SAFETY ISSUE, I WANTED TO GET YOUR OPINION. THIS IS CLEARLY A DESIGN DEFECT, ESPECIALLY SINCE OLD TAURUS' ARE HAVING THE SAME PROBLEM ON THE SAME BODY/CHASSIS. WE ARE THE SECOND OWNER OF THIS CAR, THE FIRST OWNERS WERE MY PARENTS SO WE KNOW THE VEHICLE HISTORY. WHAT ARE MY OPTIONS TO GET THIS PROBLEM FIXED BY FORD? I HAVE PHOTOS OF THE PROBLEMS. *TR

NHTSA ID
10640713
Incident
Aug 10, 2014
Mileage
39,500 mi
Suspension
Filed Apr 18, 2013

I OWN A 2004 FORD TAURUS. THE LEFT REAR TIRE WENT FLAT WHILE PARKED. WHILE CHANGING THE LEFT REAR TIRE, I NOTICED THAT THE COIL SPRING BOTTOM PLATE HAD FRACTURED AND LET THE SPRING HIT THE TIRE. THE SHARP POINT OF THE SPRING END PUNCTURED THE TIRE, CAUSING IT TO GO FLAT. I SAW THAT AN IDENTICAL COMPLAINT WAS ENTERED INTO THIS WEB SITE JUST A COUPLE OF WEEKS AGO. THIS VEHICLE MODEL MAY HAVE A TIME-BASED STRESS FAILURE IN THIS COMPONENT, SINCE THE MILEAGE IN THE OTHER COMPLAINT WAS CONSIDERABLY LOWER. *TR

NHTSA ID
10508743
Incident
Apr 18, 2013
Mileage
118,000 mi
Suspension
Filed Dec 19, 2012

TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED THAT HE CHANGED THE FRONT DRIVER'S SIDE TIRE BECAUSE IT WAS FLAT AND HE NOTICED THAT THE COIL SPRING WAS FRACTURED, WHICH CAUSED THE TIRE TO BECOME FLAT. THE VEHICLE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 100,000.

NHTSA ID
10489276
Incident
Dec 18, 2012
Mileage
100,000 mi
Suspension
Filed Jul 10, 2012

SLOWLY GOING OVER A SMALL SPEED BUMP AND I HEARD A LOUD BANG. THE DRIVER SIDE REAR SPRING HAD BROKEN. *TR

NHTSA ID
10465127
Incident
Apr 2, 2012
Mileage
55,000 mi
Suspension
Filed Jan 30, 2012

TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED WHILE DRIVING 55 MPH, THERE WAS A LOUD POPPING SOUND IN THE FRONT END OF THE VEHICLE. THE CONTACT WAS ABLE TO PULL OVER BUT DID NOT NOTICE ANYTHING WRONG. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO STATED THERE WAS A BROKEN COIL SPRING ON THE RIGHT SIDE . THE CONTACT ALSO STATED THAT JUST RECENTLY THE LEFT COIL SPRING BROKE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 139,000 AND THE CURRENT MILEAGE WAS 139,338.

NHTSA ID
10445833
Incident
Dec 14, 2011
Mileage
139,000 mi
Suspension
Filed Jul 22, 2011

TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED THAT THE FRONT DRIVER SIDE COIL SPRING FRACTURED. THE FAILURE CAUSED THE SWAY BAR TO DETACH AND PUNCTURE A TIRE. THE CONTACT STATED THERE WAS NO WARNING PRIOR TO THE FAILURE. THE CONTACT HAD THE VEHICLE TOWED TO A DEALER BUT THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 109,000. UPDATED 11/03/11*LJ UPDATED 11/04/11.*JB

NHTSA ID
10414703
Incident
Jul 20, 2011
Mileage
109,000 mi
Suspension
Filed Aug 5, 2010

THE RIGHT FRONT COIL SPRING ON MY 2004 TAURUS FAILED CATASTROPHICALLY, WITHOUT WARNING, IMMEDIATELY AS THE CAR WAS PLACED INTO DRIVE JUST AFTER BEING STARTED IN THE DRIVEWAY. THIS DESTROYED THE RIGHT FRONT TIRE, WHICH SUDDENLY EXPLODED WHEN THE BROKEN SPRING END PUNCTURED THE SIDEWALL, CREATING AN 8-INCH RUPTURE. THE CAR HAD NOT MOVED AN INCH, AS THE FAILURE OCCURRED EXACTLY AS THE TRANSMISSION WAS PLACED INTO DRIVE WITH FOOT ON THE BRAKE. THE CAR HAD 117,617 MILES ON IT WHEN THIS HAPPENED. *TR

NHTSA ID
10347513
Incident
Jun 18, 2010
Mileage
117,697 mi
Suspension
Filed Mar 18, 2010

VEHICLE: ONE OWNER 2004 FORD TAURUS WAGON, 73,500 MILES, NO ACCIDENTS. PASSENGER SIDE FRONT COIL SPRING FRACTURED RESULTING IN CATASTROPHIC PUNCTURE OF THE TIRE. FORTUNATELY, THIS OCCURRED AS I WAS BACKING OUT OF THE GARAGE SO THERE WAS NO ACCIDENT. THE FRACTURE SURFACE WAS CLEAN AND SHOWED NO EVIDENCE OF PRIOR DAMAGE OTHER THAN SLIGHT SURFACE CORROSION. *TR

NHTSA ID
10320821
Incident
Mar 18, 2010
Mileage
73,537 mi
Suspension
Filed Aug 13, 2009

LEFT FRONT COIL SPRING BROKE UNEXPECTEDLY, PUNCTURING/RUINING LEFT FRONT TIRE, AND BREAKING SWAY BAR LINKAGE. LUCKILY, CAR WAS MOVING AT LOW SPEED WHEN THIS HAPPENED. *TR

NHTSA ID
10280325
Incident
Aug 12, 2009
Mileage
81,500 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .