2016 Ford Transit Engine Problems

This complaint is specifically related to Ford Recall 16S32 / NHTSA Campaign 16V618000 regarding the High-Pressure Fuel Pump (HPFP) failure. ​My vehicle (VIN: [XXX] ) has experienced the exact mechanical failure described in this recall, resulting in metal debris throughout the fuel system and a sudden loss of engine power while driving. This created an immediate safety hazard on the road. ​Ford is currently denying assistance because my vehicle’s production date falls just one day (24 hours) outside the official recall window. It is mechanically impossible for a manufacturing defect present in the recalled batch to not exist in a vehicle produced only 24 hours earlier. ​I am requesting that NHTSA investigate this arbitrary 1-day exclusion. Ford should not be allowed to avoid responsibility for a known safety defect based on a marginal production date error, especially when the failure and the parts involved are identical to those covered under the recall INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11719118

Incident

Feb 1, 2026

The contact owns a 2016 Ford Transit. The contact stated that while driving at various speeds, the vehicle stalled. During the failure, the warning message "Reduced Power" was displayed. The contact stated that after restarting the engine, the vehicle operated as intended; however, the failure reoccurred later. The vehicle was taken to the local mechanic who replaced the fuel injector, but the failure reoccurred. The vehicle was later towed to the local dealer, where it was diagnosed that there were metal shavings in the fuel system. The dealer determined that the entire fuel system needed to be replaced, including the fuel pump, the fuel valves and the fuel injector. The contact was informed that the VIN was not included in the NHTSA Campaign Number: 16V618000(Fuel System, Diesel, Engine and Engine Cooling), which the contact related to the failure. The vehicle was not yet repaired. The failure mileage was 165,000.

NHTSA ID

11707743

Incident

Sep 30, 2025

Mileage

165,000 mi

I am a victim of odometer tampering, the odometer has been rolled back and I traded my truck for it under the premise that it had 57000 miles. I am currently taking the perpetrator to civil court to recuperate the money that is owed me by the low mileage fraud, in Cincinnati OH, Hamilton County. I would like to see this scum prosecuted because of this horrible crime. I have talked to the local police but they did nothing at all about it and said they couldn’t, I was trying to look at other outlets and hopefully I have found the right one because it seems like nobody can do anything about it and even though a crime happened people want to sweep it under the rug, I want justice and to see this scum go to jail.

NHTSA ID

11682445

Incident

May 5, 2025

I was driving for approximately 6 hours in the rain. When I returned to my home location and filled my vehicle,I only got 14 mpg. Nirmally 17-19mpg. So I figured its been a while since Ive changed thecair filter. So I proceeded to change the air filter. It was completeky saturated with water.I am surprised I made it back through the mountanious area w no cell phone connectivety w passengers. I research what I believe is the oroblem The air intake is located directly behind the front grill next to passenger side headlamp. It has a plastic tube (as a air tunnel) that goes into the botton of the air intake bosmx, in which the filter is on to, letting aur to get through to the engine. From the firce of driving, raining and the engine sucking in air. It almost cacumed the rain into as well. The air intake needs to be revised. Befire a engine stall occurs and loss power and control.

NHTSA ID

11658821

Incident

May 1, 2025

The contact owns a 2016 Ford Transit. The contact stated that while driving at an undisclosed speed, the vehicle inadvertently lost motive power. The contact was able to pull over to the shoulder of the roadway, where the vehicle failed to restart. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the transmission. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 100,000.

NHTSA ID

11651876

Incident

Mar 31, 2025

Mileage

100,000 mi

I was not made aware of the recall. The driveshaft separated while I was driving, causing significant damage to other parts of the vehicle, including the transmission, motor and transmission mount, cooling, electrical and brake and transmission lines, oil and fuel parts, and much more underneath the van. This happened after a very brief hard vibration moments before it “exploded” and sent me flying into the air and coming to a very quick stop, which also caused medical issues. Ford is refusing to repair all that their recalled part damaged claiming they “notified me” but I haven’t received such notice. I stay up on all maintenance and repairs for my van, and the dealership acknowledged that when looking at the vehicle history reports.

NHTSA ID

11630627

Incident

Dec 8, 2024

The contact owns a 2016 Ford Transit. The contact stated while driving 40-45 MPH, the message "High Temperature - Pull Over Safely" was displayed. The contact stated that upon decelerating, the temperature gauge dropped, then started fluctuating from normal to high temperature. The contact was able to drive to the nearby residence. The contact stated while driving to the dealer the following day, the check engine warning light illuminated. The dealer diagnosed that the EGR was fractured. The vehicle was not repaired. The dealer informed the contact of Ford Campaign Number: 18M06; which the contact related to the failure. The manufacturer was notified of the failure and informed the contact that the campaign had expired. The manufacturer referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 150,000.

NHTSA ID

11620054

Incident

Oct 11, 2024

Mileage

150,000 mi

Vehicle goes into "limp" mode while on highway losing the ability to control the acceleration. The van has to coast to a stop, turn off the engine, then restart. The throttle body was replaced twice (3/2/21 and 11/21/22). This causes a major safety risk for the driver, passenger and all other drivers on the road. Losing control of the vehicle mechanically without warning and in such a sporadic fashion is unacceptable at this age and mileage. 170,245 miles & 219,118 miles.

NHTSA ID

11555246

Incident

Feb 24, 2021

Freeway driving at rush hour, engine light came on suddenly, no other previous warning, with catastrophic engine failure, pull over immediately. I was able to coast to shoulder. No injuries. Could have caused an accident. Van is now at dealer, diagnosis unknown.

NHTSA ID

11553270

Incident

Nov 1, 2023

The contact owns a 2016 Ford Transit. The contact stated while driving approximately 65 MPH, the vehicle lost motive power and stalled. The contact was able to push the vehicle to the side shoulder. The low engine mode message was displayed. The vehicle was towed to the local dealer where it was diagnosed that the high-pressure fuel pump failed, which caused fuel, metal, and debris to enter through the fuel lines. The fuel filters were replaced but the vehicle was not repaired. The manufacturer was contacted but no additional assistance was provided. The approximate failure mileage was 169,000.

NHTSA ID

11503220

Incident

Jan 4, 2023

Mileage

169,000 mi

While on a road trip with my 6 kids, I had a brake issue with my 2016 Ford Transit. The first time it happened, I was driving about 55 mph, hit the brakes and the engine revved & accelerated. I pumped the brakes, engine stopped revving. Honestly thought I did something wrong. Same thing happened again two days later. I stopped and cleaned the sensors hoping that would resolve the issue. The next day the same thing happened making it hard to stop. I went straight to Ford and had two Ford dealerships tell me the vehicle was fine. Brakes were checked and was told no problems. I asked if it could be a leak in brake booster and was told no. No lights were coming on. I took the van to Les Schwab and was told the same thing. Unsure what to do, my brother came to the rescue and took the van. He started driving it home to California from Colorado. I rented an RV and continued our road trip. 80 miles later, the engine on the van made a loud bang and ceased. No engine lights. My brother said the engine started having acceleration problems so he stopped and checked all of the fluids. Everything was fine and engine was not overheated. But, complete engine failure at 79,000 miles. This was July. Since then, we paid to have a new engine installed. My husband flew out to pick up the van and new engine started having problems. He had to fly back home. Ford has said that the new engine is bad so they are paying for rental car and getting another new engine installed. Still do not have van. It's been three months. My concern is something else is going on...just seems extremely strange. I am still worried about the braking and revving bit and wonder if anyone else has had a similar issue.

NHTSA ID

11433682

Incident

Jul 24, 2021

The contact owns a 2016 Ford Transit. The contact stated that while driving at an undisclosed speed in a parking lot, the vehicle stalled without warning. The vehicle was towed to the dealer and diagnosed as an engine stall due to the fuel pump failure. The vehicle was not repaired and remained at the dealer. The manufacturer was made aware of the failure but informed the contact that there was no recall associated with the VIN. The failure mileage was approximately 74,000.

NHTSA ID

11428554

Incident

Aug 1, 2021

Mileage

74,000 mi

Exhaust manifold leaking. According to the Ford dealership at Encinitas California (see attached report by the service dept) my ford transit has a leaking exhaust manifold. Apparently, this is not an uncommon failure with these 3.5 eco-boost engines. It appears to be a design flaw in the bolt pattern which allows the manifold to warp. I noticed this problem with approximately 75,000 miles. The vehicle developed a loud chirping or ringing sound but no warning lights. This leaking and failed exhaust system is allowing noxious gas to build up in the engine compartment and possibly leaking into the passenger compartment.

NHTSA ID

11427526

Incident

Dec 15, 2020

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. WHILE DRIVING 65 MPH, THE CONTACT BEGAN TO SMELL A BURNING ODOR AND FELT THAT THE SPEAKER AND CD THAT SHE EJECTED FROM THE RADIO WERE WARM. ALSO, WHEN THE DEFROSTER WAS ACTIVATED, STEAM BEGAN TO ACCUMULATE ON THE WINDOWS. AS THE CONTACT CONTINUED TO DRIVE, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT PULLED OVER AND ALLOWED THE VEHICLE TO COOL OFF. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE HOME. THE CONTACT TOOK THE VEHICLE TO AUTOFAIR FORD (1475 S WILLOW ST, MANCHESTER, NH 03103, 603-634-1001) WHERE IT WAS DISCOVERED THAT WATER WAS ACCUMULATING ON THE AIR FILTER. THE CONTACT STATED THAT WATER WAS ALSO DRIPPING ONTO THE BLOWER MOTOR HEATER, WHICH CAUSED AN ELECTRICAL SHORT. THE DEALER REPLACED THE BLOWER MOTOR AND INSTALLED A WATER DEFLECTION KIT. THEY ALSO REPLACED THE AIR FILTER AND THE AIR FILTER BOX COVER. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES AND STATED THAT THE VEHICLE WAS NOT UNDER WARRANTY AND THERE WAS NO RECALL. THE MANUFACTURER OFFERED NO FURTHER ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 86,000.

NHTSA ID

11269233

Incident

Oct 14, 2019

Mileage

86,000 mi

I HAVE A 5 TRANSIT VANS AND ALL OF THEM ARE GIVING ME CATALYST PROBLEMS , I CAN UNDERSTAND MAYBE ONE VEHICLE WITH A PROBLEM BUT WHEN ALL HAVE THE SAME SYMPTOMS SOMETHING IS NOT WORKING RIGHT,MY TRANSIT 3.5 HAS GONE THROUGH 2 OF THEM ALREADY, THEY HAVE ISSUES WITH THE CATALYST SYSTEM AND IT'S VERY EXPENSIVE TO FIX I JUST PAYED $2,500 TO REPLACE THE SECOND ONE ON MY TRANSIT 350 3.5 . THIS HAS TO BE LOOKED AT

NHTSA ID

11255144

Incident

Sep 4, 2019

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. WHILE DRIVING, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO COAST THE VEHICLE TO THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO COOPER FORD (LOCATED AT 5292 US 15 501 HWY, CARTHAGE, NC 28327, (910) 947-2244) WHERE IT WAS DIAGNOSED THAT THE HIGH AND LOW PRESSURE FUEL PUMPS DETACHED AND NEEDED TO BE REPLACED. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE CONTACT STATED THAT THE FAILURE RECURRED THREE TIMES. THE MANUFACTURER STATED THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL AND REFERRED THE CONTACT TO NHTSA. THE APPROXIMATE FAILURE MILEAGE WAS 95,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

11172158

Incident

Jan 21, 2019

Mileage

95,000 mi

ELECTRICAL THROTTLE BODY FAILED DURING DRIVING. LOST ALL POWER.

NHTSA ID

11153333

Incident

Nov 21, 2018

THE VAN STALLED WHILE DRIVING AND LOST POWER WHILE CROSSING AN INTERSECTION AT APPROX 25MPH. THE ELECTRONIC PANEL DISPLAYED AND ERROR MESSAGE STATING, "ENGINE FAULT SERVICE NOW". WHEN RESTARTED THE VAN STARTED SHAKING WHEN PRESSING THE EXCELERATOR. VAN WAS TURNED OFF AND RESTARTED WITHOUT ANY ISSUES

NHTSA ID

11097091

Incident

May 21, 2018

Mileage

13,025 mi

WE PURCHASED 14 FORD TRANSIT VANS FROM THE U.S. FOUR OF THE 14 ARE NOT IN DRIVING CONDITION NOW DUE TO A PROBLEM LOSING SPEED [MORE DETAILS FOR EACH VEHICLE ARE NEEDED]. THE FAULT IN ALL OF THEM SHOWS CODE P2111. THE VINS ARE: [XXX] BROKEN IN JAN/FEB 2017 WITH LESS THAN 4500KM; [XXX] BROKEN IN MARCH 2017 WITH LESS THAN 5200KM ; [XXX] BROKEN IN AUGUST 2017 WITH LESS THAN 3000KM ; [XXX] BROKEN IN NOVEMBER 2017 WITH LESS THAN 4600KM. AT THIS RATE, WE EXPECT THAT OUR ENTIRE FLEET OF LARGE VANS WHICH ARE FORD TRANSITS TO BE INOPERABLE. WE HAVE RECEIVED THE SERVICE FROM ONE OF LOCAL TRANSIT DEALERS [XXX] , BUT IT SEEMED THE PROBLEM IS NOT INCLUDED IN "RECALL NOTICE" FROM FORD . WE WOULD GREATLY APPRECIATE ALL ASSISTANCE IN REPAIRING OR REPLACING THESE VEHICLES AS SOON AS POSSIBLE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

11054617

Incident

Nov 1, 2017

Mileage

2,800 mi

WE PURCHASED 14 FORD TRANSIT VANS FROM THE U.S. FOUR OF THE 14 ARE NOT IN DRIVING CONDITION NOW DUE TO A PROBLEM LOSING SPEED [MORE DETAILS FOR EACH VEHICLE ARE NEEDED]. THE FAULT IN ALL OF THEM SHOWS CODE P2111. THE VINS ARE: [XXX] BROKEN IN JAN/FEB 2017 WITH LESS THAN 4500KM; [XXX] BROKEN IN MARCH 2017 WITH LESS THAN 5200KM ; [XXX] BROKEN IN AUGUST 2017 WITH LESS THAN 3000KM ; [XXX] BROKEN IN NOVEMBER 2017 WITH LESS THAN 4600KM. AT THIS RATE, WE EXPECT THAT OUR ENTIRE FLEET OF LARGE VANS WHICH ARE FORD TRANSITS TO BE INOPERABLE. WE HAVE RECEIVED THE SERVICE FROM ONE OF LOCAL TRANSIT DEALERS [XXX] , BUT IT SEEMED THE PROBLEM IS NOT INCLUDED IN "RECALL NOTICE" FROM FORD . WE WOULD GREATLY APPRECIATE ALL ASSISTANCE IN REPAIRING OR REPLACING THESE VEHICLES AS SOON AS POSSIBLE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

11054615

Incident

Aug 1, 2017

Mileage

1,875 mi

WE PURCHASED 14 FORD TRANSIT VANS FROM THE U.S. FOUR OF THE 14 ARE NOT IN DRIVING CONDITION NOW DUE TO A PROBLEM LOSING SPEED [MORE DETAILS FOR EACH VEHICLE ARE NEEDED]. THE FAULT IN ALL OF THEM SHOWS CODE P2111. THE VINS ARE: [XXX] BROKEN IN JAN/FEB 2017 WITH LESS THAN 4500KM; [XXX] BROKEN IN MARCH 2017 WITH LESS THAN 5200KM ; [XXX] BROKEN IN AUGUST 2017 WITH LESS THAN 3000KM ; [XXX] BROKEN IN NOVEMBER 2017 WITH LESS THAN 4600KM (BROKEN DOWN IN THE MOTORCADE FOR POTUS VISIT!). AT THIS RATE, WE EXPECT THAT OUR ENTIRE FLEET OF LARGE VANS WHICH ARE FORD TRANSITS TO BE INOPERABLE. WE HAVE RECEIVED THE SERVICE FROM ONE OF LOCAL TRANSIT DEALERS IN BEIJING CALLED [XXX] , BUT IT SEEMED THE PROBLEM IS NOT INCLUDED IN THE "RECALL NOTICE" FROM FORD . WE WOULD GREATLY APPRECIATE ALL ASSISTANCE IN REPAIRING OR REPLACING THESE VEHICLES AS SOON AS POSSIBLE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

11054607

Incident

Jan 31, 2017

Mileage

2,800 mi

THE VEHICLE WILL STOP ACCEPTING ACCELERATOR COMMANDS RANDOMLY. IT WILL REFUSE TO ACCELERATE WHEN THE ACCELERATOR IS DEPRESSED. THERE HAVE BEEN 4 OF THESE VEHICLES IN OUR FLEET DO THIS. FORD IS AWARE OF THE PROBLEM BUT REFUSES TO DO ANYTHING ABOUT IT TO ACCOMMODATE THE DRIVERS EVEN GOING SO FAR AS TO STATE IT COULD BE WEEKS BEFORE EVEN DIAGNOSING THE PROBLEM. THIS IS TO COVER THE FACT HAT THEY HAVE THE THROTTLE BODIES NEEDED TO REPAIR THIS COMPLAINT ON BACKORDER. IF ON A FREEWAY THIS IS A DANGEROUS FAILURE THAT WOULD COMPROMISE THE SAFETY OF ALL ON BOARD. THE VEHICLE WAS IN MOTION AT THE TIME OF THE FAILURE ON A CITY STREET.

NHTSA ID

10884631

Incident

Jul 13, 2016

Mileage

6,259 mi

WHEN DRIVING DOWN THE FREEWAY THE DASH DINGED AND SAID ENGINE FAULT SERVICE NOW. THE VEHICLE LOST ACCELERATION AND HAD TO COAST TO THE SHOULDER WHILE VEHICLES WERE GOING AROUND HIM. FORD SAYS THIS IS A SAFETY FEATURE WHEN A PART GOES BAD SO THE ENGINE DOESN'T GET DAMAGED. THE THROTTLE BODY HAD TO BE REPLACED. IT IS VERY DANGEROUS FOR THE VEHICLE TO LOSE ALL ACCELERATION WHEN DRIVING ON THE FREEWAY WITH NO WARNING. THIS SHOULD NOT HAPPEN.

NHTSA ID

10884479

Incident

Jun 20, 2016

Mileage

7,700 mi

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. WHILE DRIVING APPROXIMATELY 15 MPH, A BURNING ODOR WAS PRESENT INSIDE THE CABIN OF THE VEHICLE. WHENEVER THE VEHICLE WAS DRIVEN, THE BURNING ODOR WAS PRESENT AND THE CONTACT'S BREATHING BECAME DIFFICULT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS KEPT FOR APPROXIMATELY ONE WEEK. THE DEALER DIAGNOSED THAT THE EXHAUST PIPE WAS DESIGNED NOT TO EXTEND ALL THE WAY TO THE REAR BUMPER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE OCCURRED FOR THE LAST TEN DAYS. THE APPROXIMATE FAILURE MILEAGE WAS 16.

NHTSA ID

10865108

Incident

May 5, 2016

Mileage

16 mi