RoadVitals

2003 GMC Envoy Xl Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
18
Latest Jan 15, 2020
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
8%
of 228 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2003 GMC Envoy Xl submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 18 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

EngineFuel system
Filed Jan 15, 2020

WHILE DRIVING THE VEHICLE A STRONG ODOR OF GAS ENTERING THE CABIN. FILL VEHICLE UP AND LARGE AMOUNT OF GAS POURS ON THE GROUND FROM UNDER THE VEHICLE. CLOSER INSPECTION REVEALS THE PART THAT ATTACHES TO THE GAS TANK IS BROKEN OFF CAUSING VAPORS TO ESCAPE AND NOT PROVIDING A SEAL TO CONTAIN THE SMELL. WHILE DRIVING ON THE INTERSTATE AT NORMAL OPERATING SPEED VEHICLE LOSES OIL PRESSURE CAUSING IT TO DROP TO 0 AND MESSAGE APPEARS TO STOP ENGINE. BOTH INCIDENTS ARE SAFETY HAZARDS AND CAN CAUSE SERIOUS LIFE AN DEATH INCIDENTS IF ISSUES ARE NOT ADDRESSED BY THE CORPORATION. THIS OCCUR ON INTERSTATE 66 IN WASHINGTON, DC. IMMEDIATE RECALL OF ALL VEHICLES FROM GMC NEEEDS TO BE INITIATED.

NHTSA ID
11299450
Incident
Jan 10, 2020
Driver assistanceElectricalEngine
Filed Apr 4, 2019

I WAS DRIVING DOWN THE ROAD WHEN THE CAR SHUT DOWN EVERYTHING I WAS SCARED BECAUSE I HAD TRAFFIC RIGHT BEHIND ME GOING 45MPH AND THEN THEY CAR WOULD NOT RUN AGAIN. I WAS RIGHT IN THE MIDDLE OF AN INTER SECTION AT HALL ROAD AND 59 IT WAS THE SCARIEST THING THAT HAS HAPPENED TO ME. I BOUGHT THIS VEHICLE AS A USED AUTO AND I'M NOT SURE IF THE EMMISSION SYSTEM EVER GOT CHANGED AND THIS HAPPENED ONCE BEFORE AND THE DEALER SAID NOT TO DRIVE WITH MY HOUSE KEYS ATTACHED. I HAD TO GET THE AUTO TOWED HOME.

NHTSA ID
11193870
Incident
Apr 4, 2019
Mileage
188,000 mi
ElectricalEngineExterior lighting
Filed Jun 26, 2018

WHILE DRIVING ON THE HIGHWAY AT 65 MPH, THE THIRD ROW FLOOR GOT REALLY HOT AND MY CHILDREN WERE SAYING THEIR FEET WERE REALLY HOT AND WE SMELLED SOMETHING LIKE PLASTIC MELTING AND MY 15 YEAR OLD COUSINS BOOT MELTED AND THE CARPET MELTED AND YOU CAN SEE METAL. ONCE WE ARRIVED HOME THE BLINKER STAYED ON AND DID NOT SHUT OFF UNTIL THE BATTERY DIED. JUST BEFORE THIS HAPPED THE VEHICLE LOST POWER AND MY HUSBAND HAD TO PUT HIS FOOT ON THE GAS ALL THE WAY.

NHTSA ID
11104092
Incident
Jun 24, 2018
Mileage
145,000 mi
EngineFuel system
Filed Oct 27, 2016

TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. WHILE THE VEHICLE WAS STATIONARY, THE ENGINE WARNING INDICATOR REMAINED ILLUMINATED. IT WAS DIAGNOSED THAT THE FUEL TANK FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 155,000.

NHTSA ID
10919676
Incident
Oct 27, 2016
Mileage
155,000 mi
EngineFuel system
Filed Dec 24, 2015

MY CAR WILL SHUT OFF WHEN I AM EITHER TURNING OR SLOWING DOWN WITHOUT ANY WARNING, I PUT THE CAR IN NEUTRAL, TURN THE KEY OFF THEN ON AGAIN AND IT STARTS LIKE NOTHING HAPPENED. THE ENGINE DOESN'T SHOW ANY WARNING LIGHTS IT JUST SHUTS OFF. THIS HAS HAPPENED NOW ABOUT 6 TIMES. I DON'T HAVE THE MONEY TO TAKE IT TO THE DEALER, BUT IF I AM GIVEN AN IDEA OF WHAT TO LOOK FOR I CAN TAKE IT TO MY MECHANIC WHO IS VERY QUALIFIED AND DID REPLACE A SENSOR THAT WENT BAD. PLEASE HELP

NHTSA ID
10812023
Incident
Dec 23, 2015
Mileage
12,232 mi
ElectricalEngine
Filed Jul 18, 2013

I GOT HOME ONE EVENING AND WHEN I TURNED THE IGNITION KEY TO SHUT THE TRUCK OFF THE ENGINE CONTINUED TO RUN. I WAS CONCERNED; AS I COULD NOT LEAVE THE VEHICLE RUNNING ALL NIGHT; AT THAT POINT I TRIED TO ENGAGE THE KEY AGAIN AND THE VEHICLE WAS STILL RUNNING . I BECAME CONCERNED AND STARTED TO FIDDLE WITH THE KNOBS AND WAS SURPRISED WHEN AFTER TURNING THE HIGHLIGHT SWITCH THE ENGINE SHUT OFF. THE NEXT MORNING I HESTITATELY ATTEMPTED TO START THE VEHICLE AND WHEN I WAS SUCCESSFUL I HEADED STRAIGHT TO THE GMC DEALER. THE DEALER SAID THAT IT WAS A WIRING PROBLEM AND THE IGNITION WIRING HAD TO BE REDONE; (THE COST WAS $1600.00) I STARTED A DIALOG WITH GM AND THEY ENGAGED ME WITH SEVERAL CONVERSATIONS; WHICH LED ME TO BELIEVE THAT THEY WOULD PICK UP THE COST; AS ELECTRICAL COMPONENTS WERE NOT PART OF ANY SCHEDULED MAINTENANCE THAT I AS A OWNER WOULD BE RESPONSIBLE FOR. WHEN I MADE A REQUEST FOR REIMBURSEMENT I WAS TOLD THAT BECAUSE OF THE MILEAGE THERE WAS NOTHING THEY COULD (OR WOULD DO). I COULD SEE IF IT WERE RELATED TO AN OIL CHANGE. BRAKES,FILTERS,ETC. BUT AS A OWNER THIS ITEM IS OUTSIDE OF MY AREA OF RESPONSIBILITY. GM SHOULD STAND BEHIND THEIR PRODUCTS AND MAKE ME AND OTHERS WHOLE. PS. *TR

NHTSA ID
10525566
Incident
Jun 14, 2011
Mileage
90,000 mi
Engine
Filed Jul 4, 2012

THE CATAYTIC CONVERTER BROKE INTO PIECES AND THE CAR WOULD NOT GO ABOVE 25 MPH. *JS

NHTSA ID
10464192
Incident
Dec 20, 2011
Mileage
94,788 mi
EnginePowertrain (other)
Filed Feb 4, 2012

ONE OF THE OIL COOLER LINE ON MY 2003 GMC ENVOY IS CRACKED AND LEAKING TRANSMISSION FLUID ON THE CATAYLIC CONVERTER. THIS IS A SERIOUS FIRE HAZARD DUE TO THE EXTREMELY HIGH TEMPERATURE OF THE CONVERTER DURING NORMAL OPERATIONS. *KB

NHTSA ID
10446679
Incident
Feb 3, 2012
Mileage
132,100 mi
Engine
Filed Mar 6, 2010

NO EVENTS LED UP TO FAILURE. EXHAUST MANIFOLD IS CRACKED AND LEAKING. GMC ENVOY XL SLT 6 LITER. HAVE NOT YET RECEIVED NEW PART. WILL BE REPLACING THIS WEEK. *TR

NHTSA ID
10317396
Incident
Feb 28, 2010
Mileage
120,000 mi
Body & structureEngineInterior & seats+1 more
Filed Oct 1, 2008
1 injury reported

THE REAR DRIVER DOOR POPPED OPEN AND WON'T CLOSE. THE FAN CLUTCH FAILED 2 WEEKS AFTER I PURCHASED THE VEHICLE. I THOUGHT THE TRANSMISSION WENT OUT BECAUSE IT WAS WINDING REALLY HIGH AND NOT DRIVING NORMALLY. ALSO THE REAR PASSENGER DOORS ON BOTH SIDES HAVE MALFUNCTIONED. THE WINDOW ON THE PASSENGER REAR WENT OUT. I HAVE NOT CORRECTED THE FAILURES AS OF NOW. *TR

NHTSA ID
10244088
Incident
Aug 24, 2007
Mileage
81,324 mi
Engine
Filed Mar 5, 2008

WE BOUGHT THIS CAR USED. WELL BEFORE WE BOUGHT IT, THEY HAD THE A/C FIXED, DUE TO IT NOT WORKING PROPERLY. WELL THE REAR A/C AND HEAT STILL DO NOT WORK. SOMETIMES IT COMES ON, AND OTHER TIMES IT DOES NOT. IT DOES NOT GIVE OUT HEAT AT ALL IN THE REAR. THIS IS A REAL ISSUE FOR US AND MANY OTHERS WITH CHILDREN. I HAVE READ PLENTY OF OTHER REPORTS STATING THE SAME OR VERY CLOSE. IN ALL IN ALL, THIS SHOULD BE RECALLED AND FIXED. THESE CARS ARE WAY TO EXPENSIVE TO HAVE THIS ISSUE AND NOT HAVE GMC STEP UP TO THE PLATE AND FIX THEIR ISSUE. *TR

NHTSA ID
10220127
Incident
Nov 1, 2007
Mileage
51,264 mi
Engine
Filed Oct 30, 2007

VEHICLE COOLING FAN CLUTCH MAKING TICKING SOUNDS DUE TO THE "PULSING OF THE SOLENOID AS DESCRIBED IN THE TECHNICAL SERVICE BULLETIN RELEASED BY GENERAL MOTORS (#05-06-06-004), WHICH SPECIFIES NOT TO REPLACE FAN CLUTCH, BUT REPROGRAM THE PCM. THIS SHOULD BE A RECALL COVERED BY GM, SINCE NO PARTS ARE BROKEN AND THE ONLY PROBLEM IS WITH THE MANUFACTURER'S SOFTWARE. CONSUMER CAN ONLY GET THIS FIXED BY GM DEALER. THIS EXPENSE SHOULD BE COVERED UNDER A RECALL BY GM SINCE IT INVOLVES ONLY THE DEFECTIVE COMPUTER PROGRAM. THE ARE NOT PARTS TO REPLACE, JUST A REPROGRAMMING OF THE COMPUTER. *TR

NHTSA ID
10207456
Incident
Oct 30, 2007
Mileage
94,500 mi
Engine
Filed Jun 7, 2007

I HAVE A 2003 GMC ENVOY WHICH DEVELOPED A PROBLEM WITH THE FAN CLUTCH GOING BAD WHICH AN EXTREMELY LARGE NUMBER OF PEOPLE WHO OWN THIS MODEL AND THE TRAILBRAZER HAD ALSO. THE DEALERSHIP SERVICE MANAGER TOLD ME THAT THEY WERE COMPLETELY BACKED UP FOR A FEW DAYS AND COULD NOT GET TO MY PROBLEM BUT WITHOUT EVEN CHECKING IT OUT, HE KNEW WHAT THE PROBLEM WAS AND SAID THEY HAVE HAD TO REPLACE MANY. I FEEL AS THOUGH THERE SHOULD BE A RECALL DUE TO THE HIGH VOLUME OF THIS PROBLEM. YOU CAN READ MANY HUNDREDS OF COMPLAINTS ABOUT THIS PARTICULAR PROBLEM AT THIS WEB SITE, HTTP://WWW.CARSURVEY.ORG/VIEWCOMMENTS_REVIEW_64655.HTML. THERE ARE NO TELLING HOW MANY MORE WOULD HAVE POSTED SUCH A COMPLAINT IF THEY HAD KNOWN OF THIS OR OTHER SITES TO DO SO.

NHTSA ID
10192643
Incident
Jun 5, 2007
Mileage
66,677 mi
EngineFuel systemVisibility
Filed Jul 12, 2006

GAS TANK BACK SPITS WHEN FILLING AT STATION...GOES ALL OVER GROUND REAR ACCESS WINDOW POPS OPEN WHEN DRIVING PASSENGER WINDOW MECHANISM BROKEN AND GLASS PIECES FORMED IN DOOR. MECHANISM FAILED TO RAISE AND LOWER THE WINDOW...CAUSING A GRINDING SOUND. REPLACEMENT WAS COSTLY AND UNECESSARY FOR ME THE CAR OWNER. SHOULD WORK FOR YEARS WITHOUT FAILURE. *JB

NHTSA ID
10162272
Incident
May 21, 2006
Engine
Filed Mar 29, 2006
Fire reported

THE ENGINE ON MY 2003 ENVOY XL CAUGHT FIRE AND THE CAR WAS COMPLETELY ENGULFED BY THE FIRE. THE INCIDENT OCCURRED AFTER DRIVING UP A ROAD RISING 1500 VERTICAL FEET OVER A DISTANCE OF 3.5 MILES. NO WARNING LIGHTS CAME ON BEFORE SOMEONE OUTSIDE THE CAR ALERTED US TO THE FIRE. THE VEHICLE HAD 36000 MILES ON IT AND HAD RECENTLY HAD ALL THE RECOMMENDED SERVICE COMPLETED INCLUDING OIL CHANGE AND TRANSMISSION AND FUEL SYSTEM FLUSHES. THE ONE ISSUE WHICH THE GMC DEALER HAD BEEN UNABLE TO FIX WAS A LEAK TO THE FRONT PINION SEAL. THE DEALER HAD THE CAR FOR TWO DAYS AND COULD FIND NO PROBLEM EVEN THOUGH A VERY REPUTABLE REPAIR SHOP HAD ALERTED US TO THE PROBLEM WHILE PERFORMING THE OTHER MAINTENANCE AND SUGGESTED THAT WE HAVE THE DEALER ADDRESS THE PROBLEM WHILE THE CAR WAS UNDER WARRANTY. AFTER THE DEALER SAID THERE WAS NOTHING THEY COULD DO I WAS TOLD BY A SERVICE MANAGER THAT HE DIDN'T WANT TO REPLACE THE SEAL BECAUSE IF IT WAS SOMETHING ELSE IT WOULD HAVE BEEN A WASTE OF MONEY TO REPLACE THE SEAL. THE FIRE SEEMED TO ORIGINATE FROM A LOCATION A QUARTER OF THE WAY IN FROM THE PASSENGER BUMPER ABOUT AS FAR BACK AS THE TIRE. SINCE THIS INCIDENT HAPPENED WITHIN THE LAST TWELVE HOURS I DON'T KNOW WHAT THE CAUSE COULD BE. OUR INSURANCE AGENT'S CLAIMS ADJUSTER WILL BE LOOKING INTO THIS I'M SURE. THERE DOESN'T APPEAR TO BE ANY RECALL RELATED TO THIS ISSUE. WE HAD SEVEN PEOPLE IN THE CAR TODAY INCLUDING 3 CHILDREN AND 2 SENIOR CITIZENS. LUCKILY EVERYONE WAS ABLE TO GET OUT UNHARMED BUT WE HAD NO WARNING. HAD WE NOT BEEN IN A LOCATION WHERE SOMEONE SAW THE FIRE AND ALERTED US I DON'T KNOW WHAT WOULD HAVE HAPPENED. WHAT CAN WE DO TO FIND THE CAUSE AND MAKE SURE IT DOESN'T HAPPEN TO SOMEONE ELSE? *NM

NHTSA ID
10154048
Incident
Mar 29, 2006
Mileage
36,000 mi
EngineFuel system
Filed Feb 17, 2005

THE CONSUMER SMELLED GAS, TOOK THE VEHICLE IN AND THE FUEL RAIL WAS REPLACED. LATER GAS WAS SMELLED AGAIN, THERE WAS A VAPOR EMISSION LEAK. THEN THE CHECK ENGINE LIGHT CAME ON AND THE FUEL TANK IS BEING REPLACED TWICE. *NM

NHTSA ID
10111732
Incident
Apr 5, 2004
Mileage
6,500 mi
Engine
Filed Dec 10, 2004

THE CONSUMER WAS HAVING A PROBLEM WITH THE FUEL INTAKE WHICH WAS CAUSING THE VEHICLE TO SHUT DOWN. THE VEHICLE HAD BEEN AT THE DEALER ON FIVE DIFFERENT OCCASIONS FOR THE SAME DEFECT, BUT THE PROBLEM RECURRED. THE CONSUMER CONTACTED THE MANUFACTURER, BUT THERE WAS NO HELP GIVEN TO REMEDY THE PROBLEM. *AK THE RPM'S WOULD DROP WHILE APPLYING GAS, WITHIN 2-3 SECONDS, THE MPH DROPPED TO 30-40 MPH WITH NO WARNING. THE CONSUMER EXPERIENCED 2-3 CLOSE ENCOUNTERS WITH OTHER VEHICLES DRIVING BEHIND HIM. *SC

NHTSA ID
10101305
Incident
Nov 18, 2004
Mileage
30,000 mi
Engine
Filed Apr 21, 2004

VEHICLE WAS DESIGNED WITH THE COOLANT LINES NEXT TO THE CATALYTIC CONVERTER. THE FUEL LINE RUPTURED IN SEVERAL PLACES AND SPRAYED COOLANT ON THE UNDER CARRIAGE OF THE VEHICLE ,AND THE CATALYTIC CONVERTER. *AK

NHTSA ID
10068637
Incident
Apr 13, 2004
Mileage
34,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .