RoadVitals

2004 GMC Sierra 1500 Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
13
Latest Dec 19, 2018
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
6%
of 212 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2004 GMC Sierra 1500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 13 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Dec 19, 2018

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THAT THE VALVE HEAD WAS CRACKED AND THE ANTI-FREEZE WAS DEPLETED; HOWEVER, THERE WERE NO VISIBLE LEAKAGE. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE LOCAL DEALER AND MANUFACTURER WERE NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 131,000.

NHTSA ID
11162511
Incident
Dec 1, 2018
Mileage
131,000 mi
Engine
Filed Dec 27, 2016

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THE HEAD GASKET LEAKS RADIATOR FLUID INTO THE MOTOR. THE CONTACT TOOK THE VEHICLE TO A CERTIFIED MECHANIC THAT DIAGNOSED THAT THE ENGINE HEAD NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID
10937654
Incident
Jun 1, 2016
Mileage
13,000 mi
Engine
Filed Aug 19, 2014

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE SUDDENLY STALLED. DURING THE FAILURE, THE TEMPERATURE GAUGE READING WAS HIGH AND STEAM APPEARED FROM UNDER THE HOOD. THE DEALER STATED THAT THE ENGINE CYLINDER HEAD WAS CRACKED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 76,400.

NHTSA ID
10626400
Incident
Aug 15, 2014
Mileage
76,400 mi
Engine
Filed Jan 6, 2014

CRACKED CYLINDER HEADS, ALSO KNOWN AS CASTECH HEAD CASTING #706 THESE HEADS CRACK ON THE ENGINE CAUSE ANTIFREEZE TO MIX WITH THE OIL AND DESTROY THE ENGINE, I HAVE CONTACTED GM AND THEY WILL DO NOTHING FOR ME, EVEN THOUGH THERE HAS BEEN LAWSUITS AND ITS A VERY WELL KNOWN PROBLEM WITH THE VORTEC 4.8 AND 5.3L GM ENGINE. *TR

NHTSA ID
10558592
Incident
Jan 3, 2014
Mileage
112,000 mi
Engine
Filed Aug 11, 2012

EXHAUST MANIFOLD BOLTS BROKE OFF CAUSING THE DRIVERS SIDE HEAT SHIELD TO FALL AND JAM UNDER THE STEERING LINKAGE. THIS CAUSED ME TO ALMOST DRIVE OFF THE ROAD. I HAD TO FORCE THE STEERING WHEEL TO GET THE VEHICLE TO TURN. *TR

NHTSA ID
10470229
Incident
Aug 11, 2012
Mileage
96,494 mi
Engine
Filed Jul 26, 2011

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THAT THE RADIATOR DID NOT HAVE A PEACOCK TO DRAIN ITS COOLANT FROM. AN AUTHORIZED DEALER WAS NOTIFIED AND THE CONTACT WAS INFORMED THAT THE MANUFACTURER STOPPED USING PEACOCKS TO SAVE MONEY. THE CONTACT EXPRESSED CONCERN OVER THE SITUATION BECAUSE IT COULD LEAD TO A FAILURE OF THE RADIATOR. THE FAILURE AND CURRENT MILEAGES WERE 28,000. THE VIN WAS UNAVAILABLE. I WAS INFORMED THAT THE LOWER RADIATOR HOSE MUST BE REMOVED TO CHANGE COOLANT. IN DOING SO THE HOSE CAN BE DESTROYED AND COOLANT COULD BE SPILT ON THE GROUND. UPDATED 10/11/2011 *LN *TR

NHTSA ID
10415225
Incident
Jul 1, 2011
Mileage
28,000 mi
Engine
Filed Jul 18, 2011

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, HE HEARD A NOISE COMING FROM THE ENGINE. THE VEHICLE WAS TAKEN TO THE LOCAL MECHANIC, WHO STATED THAT THE FAILURE WAS DUE TO THE CYLINDER HEADS BEING CRACKED, CAUSING THE ENGINE TO LOSE OIL AND COOLANT. THE LOCAL MECHANIC REPLACED THE CYLINDER HEADS, THE GASKET KIT, BOLTS AND NUTS. THE MANUFACTURER DENIED ASSISTANCE WITH THE REPAIRS. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 79,520.

NHTSA ID
10413390
Incident
May 20, 2011
Mileage
79,520 mi
ElectricalEngine
Filed Apr 18, 2011

I HEAR A TAPPING OF THE VALVES WHEN THE CAR IS ON. ALSO THE SPEEDOMETER WILL STOP REGISTERING HOW FAST I AM GOING. *TR

NHTSA ID
10396616
Incident
Nov 1, 2010
Mileage
60,000 mi
Engine
Filed Feb 5, 2010

I OWN A 2004 GMC SIERRA 1500 THAT IS CURRENTLY BEING REPAIRED FOR CRACKS IN BOTH ENGINE HEADS. THE TRUCK HAS 90,000 MILES ON IT AND I HAVE KEPT UP ON ALL NECESSARY MAINTENANCE. THE PROBLEM BEGAN APPROX. 2 MONTHS AGO WHEN I NOTED A KNOCKING SOUND AFTER STARTING THE TRUCK COLD. THE KNOCKING WOULD DISSIPATE AFTER THE TRUCK WARMED UP. I WAS TOLD THE SOUND WAS CAUSED FROM DIRTY LIFTERS AND NOT TO BE CONCERNED AS LONG AS SOUND DISSIPATED AFTER IT WAS WARM. UPON HAVING MY OIL CHANGED 2 DAYS AGO, COOLANT WAS NOTED IN THE OIL. (HINTS THE KNOCKING) THE HEADS WERE PULLED AND BOTH WERE CRACKED AROUND WHERE THE HEADS BOLT TO THE BLOCK. IN TALKING TO THE MECHANIC, THE CAST THEY USED WHEN MAKING THE HEADS WAS BAD. APPARENTLY AROUND THE BOLT HOLES, THE ALUMINUM IS THIN. GMC HOWEVER ACCEPTED MILLIONS OF THESE AND ARE STILL USING THEM TODAY. THE REPAIR IS COSTING ME $3,400.00. *TR

NHTSA ID
10306622
Incident
Feb 3, 2010
Engine
Filed Feb 23, 2009

HEATER CORE/NO HEAT SOMETIMES/FOUND CARPET WET ON PASS. SIDE. SEEMS IN CHECKING AROUND HARDLY NEVER@47,000 MI. SPENT 1200.00 TO REPLACE IT. APPARENTLY MUST REMOVE SEATS, CONSOLE,AND ENTIRE DASH TO REPLACE!!! IM REALLY,REALLY MADE ABOUT THIS!! *TR

NHTSA ID
10259725
Incident
Feb 20, 2009
Mileage
47,982 mi
Engine
Filed Jan 11, 2009

ENGINE FAILURE 2004 GMC SIERRA SERVICE BULLETIN 06-06-01-019B INTERNAL COOLANT LOSS LEAK IN CYLINDER HEADS MFG BY COSTECH LEAD TO MY ENGINES DEATH WITH JUST 89,000 MILES. THIS IS A KNOW PROBLEM SINCE 2004 AND FROM OTHER PEOPLE I HAVE LEARNED GM WILL NOT COVER EXPENSES. *TR

NHTSA ID
10254663
Incident
Dec 2, 2008
Mileage
91,366 mi
Engine
Filed Sep 14, 2008

I ALSO HAD TO HAVE THE ACTUATOR REPLACED ON MY GMC 2004 TRUCK. IT WAS BLOWING HOT WHEN THE A/C WAS ON AND SHOULD HAVE BEEN COOLING. IT WAS NOT CHEAP EITHER, IT ALSO HAD TO BE RECALIBRATED IN THE COMPUTER SYSTEM. I DIDN'T EXPECT THAT TO HAPPEN TO A NEW VEHICLE. *TR

NHTSA ID
10242175
Incident
Jul 17, 2007
EngineOther / unspecified
Filed Aug 19, 2007

REDUCED ENGINE POWER, THIS HAS HAPPENED ABOUT 7 TIMES. WHEN THIS HAPPENS THE ENGINE SHUTS DOWN TO 1500 RPMS MAXIMUM. TOOK TO DEALER, THEY TOLD ME THAT IT WAS THE THROTTLE BODY VALVE AND ACTUATOR ASSEMBLY. THIS PART WAS REPLACED AT A COST OF $481. WITHIN TWO WEEKS THE SAME PROBLEM HAS HAPPENED TWICE MORE. THIS IS DANGEROUS WHEN TRAVELING IN TRAFFIC. *TR

NHTSA ID
10200046
Incident
Aug 19, 2007
Mileage
41,600 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .