RoadVitals

2004 GMC Sierra 2500 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
8
Latest Nov 30, 2016
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
6%
of 143 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2004 GMC Sierra 2500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

EngineFuel system
Filed Nov 30, 2016

TL* THE CONTACT OWNS A 2004 GMC SIERRA 2500. THE CONTACT STATED THAT THE VEHICLE HAD A MASSIVE OIL LEAK. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL INJECTORS WERE DEFECTIVE, WHICH FILLED THE CRANKCASE FULL OF FUEL AND WAS A KNOWN ISSUE. THE VEHICLE WOULD HAVE BEEN REPAIRED PER AN EXTENDED WARRANTY; HOWEVER, IT FELL OUTSIDE OF THE PARAMETERS OF THE EXTENDED WARRANTY, INCREASING THE RISK OF AN ENGINE COMPARTMENT FIRE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 112,000.

NHTSA ID
10928882
Incident
Nov 26, 2016
Mileage
112,000 mi
BrakesFuel system
Filed Mar 16, 2016

IN THE PAST THREE MONTHS THE FUEL LINES NEEDED REPLACEMENT AS THEY HAD RUSTED SO BADLY THAT A LEAK FORMED. YESTERDAY WHILE PULLING MY 10,000 POUND BOAT, MY BRAKES SUDDENLY FAILED BECAUSE OF A LEAK IN THE LINE BETWEEN THE ABS BOX AND THE RIGHT FRONT WHEEL. THE CATASTROPHIC FAILURE NEARLY CAUSED ME TO LOSE CONTROL OF MY VEHICLE AND BOAT. I WAS ABLE TO DOWNSHIFT AND USE BY EMERGENCY BRAKE TO BRING THE RIG TO A STOP.

NHTSA ID
10850103
Incident
Mar 16, 2016
Mileage
107,900 mi
Fuel system
Filed May 14, 2013

DIESEL FUEL LEAKS FROM INJECTORS INTO ENGINE OIL PAN AND CONTAMINATES ENGINE OIL THEM LEAKS OIL FROM BREATHER & REAR MAIN OIL SEAL AND GM KNOWS THERE IS A PROBLEM BUT WONT DO ANY THING FOR THIS PROBLEM SAID ITS OUT WARRANTY ON TIME NOT MILES. *TR

NHTSA ID
10511935
Incident
Nov 7, 2012
Mileage
118,000 mi
Fuel system
Filed Aug 26, 2010

FAILURE OF INJECTOR CONNECTOR CIRCUIT ON CYLINDER #7 FAILURE CODE PO207 - TSB #05-06-04-047C. *TR

NHTSA ID
10351947
Incident
Aug 7, 2010
Mileage
83,000 mi
ElectricalFuel systemPowertrain (other)+1 more
Filed Apr 21, 2009

ALLISON TRANSMISSION HOUSING FAILED AT 54,000 MILES. GM PAID PARTS, I PAID 1,200.00 LABOR , WAS TOLD THAT THERE WAS 2 BULLETINS OUT ON DEFECTIVE HOUSING AND WHEN THEY FINISHED REPAIR THEY SAID THEY INSTALLED UPDATED HOUSING SO I WOULD NOT HAVE PROBLEM AGAIN. DON'T THINK I SHOULD HAVE PAID ANYTHING TO HAVE IT REPAIRED! AT 105,000 MILES TRANSFER CASE FAILED , COST 1,150.00 TO REPAIR, HAVE HAD TO TAKE BACK 2 MORE TIMES AS REPAIR WAS NOT DONE RIGHT. AT 112.000 MILES SPEEDOMETER BECAME ERRATIC WAS TOLD IT WAS A COMMON PROBLEM ,AND SEE ON COMPLAINT SEARCH IT IS , CONSIDER THIS A GREAT SAFETY DANGER AS I DO NOT KNOW WHAT SPEED I'M GOING CAN ONLY GUESS NOT FIXED YET FOUND SOME WHO SELLS REBUILT ONES FOE 150.00 ,SAID THEIR REBUILDING THEM DUE THE LARGE NUMBER THAT ARE FAILING. ALSO AT 112,000 MILES PARK NEUTRAL SWITCH STARTED ACTING UP ,CHECK ENGINE LIGHT ON ,SHIFT BAR LIGHT GOES AWAY, TRUCK WON'T SHIFT PROPERLY AND STAY IN CERTAIN GEARS WITHOUT SHIFTING UP ,EFFECTS DOOR LOCKS. LOOKED UP PARK NEUTRAL SHIFT AS PART AND CAME ACROSS BULLETINS STATING THAT DURING LEFT HAND TURN FRONT TIRE SPRAYS WATER ONTO PARK NEUTRAL ,SWITCH CAUSING PROBLEM ,NEEDS FRONT & REAR SHIELD INSTALLED TO SOLVE PROBLEM. HAVE TAKEN TRUCK BACK IN WAITING FOR INFORMATION. ALSO AROUND 90,000 MILES HAD VERY HARD TIME STARTING TRUCK AND TRUCK RAN POORLY,PROBLEM BECAME WORSE TOOK IN, FUEL INJECTORS WERE BAD AND WERE REPLACED UNDER WARRANTY AT 112,000 MILES NO NEED TO SAY I'M NOT A GMC FAN ANYMORE , EVEN THOUGH I LIVE IN LANSING MI ( A GM TOWN)AND HAVE LOTS OF FRIENDS AND FAMILY EMPLOYED THERE. GOOD BY GMC! NEVER AGAIN. *TR

NHTSA ID
10266245
Incident
Oct 30, 2008
Mileage
112,000 mi
Fuel system
Filed May 6, 2008

FUEL LEAK. FUEL PUMP LEAKING CAUSE FUEL TO BE SPEW OUT OVER ENGINE AND UNDER CARRIAGE. *TR

NHTSA ID
10226827
Incident
Apr 29, 2008
Mileage
129,000 mi
EngineFuel system
Filed Dec 28, 2006

2002 CHEVROLET DURAMAX 3/4 TON PICK-UP FUEL SYSTEM PROBLEMS**CC THE CONSUMER STATED THE VEHICLE WAS HARD TO START, AND HAD LOW POWER. THE DEALER REPLACED THE FUEL INJECTION PUMP, THE TRUCK RAN BETTER, BUT IT STILL WAS NOT RIGHT. THE WATER PUMP WAS REPLACED. *JB

NHTSA ID
10178528
Incident
Dec 1, 2005
Fuel system
Filed Jul 28, 2006

DIESEL POWER KEEPS REDUCING. TRUCK HAS BEEN TO DEALER TWICE. ALL MAINTENANCE IS PERFORMED PER OWNERS MANUAL, INCLUDING FUEL FILTERS. TRUCK HAS BEEN TO DEALER TWICE FOR THIS PROBLEM. I SUSPECT INJECTOR FAILURE OR OTHER FUEL SYSTEM PROBLEM. AT 5000 MILES THE PREVIOUS OWNER HAD A NEW INJECTOR PUMP REPLACED. I FEEL THAT THIS MAKES THE VEHICLE UNSAFE TO TRAILER WITH. I HAVE TROUBLE MAINTAINING SPEEDS ON EVEN THE SMALLEST OF GRADES NOT TOWING MUCH WEIGHT. I HAVE CONTACTED GM, WHICH WAS LESS THAN HELPFUL. DEALER INSISTS THAT IT NEEDS THE "THROTTLE BODY CLEANED", NO THROTTLE BODY ON A DIESEL! TRUCK IS NOW GOING TO A RECOMMENDED, COMPETENT MEDIUM DUTY DEALERSHIP. *JB

NHTSA ID
10163763
Incident
Jul 26, 2006
Mileage
35,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .