RoadVitals

2004 GMC Sierra Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
9
Latest Nov 2, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
5%
of 188 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
2
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2004 GMC Sierra submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 9 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Nov 2, 2015
Fire reported

DROVE FROM MY HOME TO COWORKERS (20MINS) LEFT TRUCK IN COWORKERS DRIVEWAY ,AND WENT TO WORK. ONE HOUR LATER COWORKER REC'D CALL FROM NEXT DOOR THAT MY TRUCK WAS ON FIRE.

NHTSA ID
10787590
Incident
Feb 4, 2015
Mileage
90,000 mi
Engine
Filed Apr 30, 2015

I SMELLED EXHAUST FUMES IN THE CAB OF THE PICKUP TRUCK AND HEARD A SHRIEKING SOUND UNDER THE HOOD. I HAD TO PUT THE WINDOW DOWN TO RELIEVE MY DIZZINESS FROM THE FUMES. UPON INVESTIGATION I FOUND 3 OF THE 6 BOLTS BROKEN THAT FASTEN THE EXHAUST MANIFOLD TO THE ENGINE. EXHAUST FUMES ARE LEAKING FROM THE BURNED OUT GASKET. *TR

NHTSA ID
10713935
Incident
Mar 3, 2014
Mileage
126,500 mi
Engine
Filed Dec 3, 2014

EXHAUST MANIFOLD BOLTS BREAKING OFF CAUSING EXHAUST LEAK WHERE MANIFOLD BOLTS ONTO HEAD. DUE TO EXHAUST LEAK NOW VEHICLE IS THROWING CODES FOR CATALYTIC THRESHOLD LOW. WHICH LEADS TO A MAGNITUDE OF PROBLEMS TO LACK OF POWER, POOR FUEL MILEAGE AND NOT BEING ABLE TO PASS EMISSION TEST IN SOME STATES. PROBLEM RESULTS IN UPWARD OF THOUSAND DOLLARS IN REPAIR FOR FAULTY BOLTS, AFTER RESEARCHING SAID PROBLEM IT IS A COMMON PROBLEM WITH GM V8 OF THIS YEAR OLDER AND NEWER AS WELL. THIS IS A MAJOR DEFECT AND FLAW IN GM'S DESIGN AND NEEDS TO BE ADDRESSED ASPA!!! THIS IS A PROB THAT IS AFFECTING EPA LAWS AND NEEDS ACTION TAKEN AGAINST GM TO FIX THIS PROBLEM BEFORE IT GETS WORSE. GM NEEDS TO BE HELD RESPONSIBLE FOR THEIR VEHICLES AND POOR DESIGN AND OR PRODUCTS THAT GO INTO THEM THAT CAUSES LAWS OR SAFETY TO BE BROKEN OR EFFECTED! *JS

NHTSA ID
10662099
Incident
Sep 9, 2014
Mileage
180,000 mi
Engine
Filed Oct 26, 2014

AT THE ABOVE LISTED DATE MY VEHICLE BEGAN BLOWING EXCESSIVE BLUE SMOKE THROUGH THE EXHAUST. I DISCOVERED AT THAT TIME THERE HAD BEEN A RECALL ON THE FUEL INJECTORS SEVERAL YEARS BEFORE. I ATTEMPTED TO REMEDY THIS WITH GM AT THAT TIME AND WAS TOLD I WAS TOO LATE PAST THE DATE TO GET SERVICE ON THE RECALL. I WAS NOT NOTIFIED OF A RECALL AND WOULD HAVE TAKEN CARE OF IT AT THAT TIME. IT CONTINUES TO BLOW EXCESSIVE SMOKE BUT ONLY AT IDLE. I WISH TO HAVE THE PROBLEM CORRECTED AS IT IS HURTING THE ENVIRONMENT. I WAS GIVEN A PRICE AT THE LOCAL DEALERSHIP TO REPAIR THIS ISSUE. I DON'T FEEL I SHOULD HAVE TO PAY TO HAVE IT CORRECTED AS THERE WAS A RECALL ON THE PROBLEM. *TR

NHTSA ID
10650036
Incident
Sep 10, 2012
Mileage
150,000 mi
Engine
Filed Sep 20, 2014

MULTIPLE EXHAUST MANIFOLD BOLTS ARE BROKEN ON EACH SIDE. *TR

NHTSA ID
10637767
Incident
Jan 6, 2010
Mileage
84,000 mi
Engine
Filed Feb 1, 2011

TL*THE CONTACT OWNS A 2004 GMC SIERRA. THE CONTACT STATED THAT WHILE DRIVING HIS VEHICLE THE CHECK ENGINE LIGHT ILLUMINATED AND THE MESSAGE REDUCE ENGINE POWER APPEARED CAUSING THE VEHICLE TO REDUCE SPEED. THE CONTACT STATED THAT THE FAILURE HAPPENED SEVERAL TIMES WITHOUT WARNING AND IT WAS A SAFETY HAZARD WHILE DRIVING ON THE HIGHWAY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND STATED THAT THEY WERE NOT ABLE TO HELP UNTIL THE VEHICLE WAS INSPECTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 48,000 AND THE CURRENT MILEAGE WAS 55,000. UPDATED 04/12/11*LJ UPDATED 09/19/11

NHTSA ID
10379850
Incident
Sep 1, 2010
Mileage
48,000 mi
ElectricalEngine
Filed Nov 20, 2006
Fire reported

2004 SIERRA CAUGHT ON FIRE DUE TO A MALFUNCTION IN THE TRUCK. *TS *JB

NHTSA ID
10174337
Incident
Dec 30, 2005
Engine
Filed Jul 6, 2005

THE INJECTORS ON MY 2004 GMC SIERRA WENT OUT AT 26,000 MILES. THE INCIDENT CAUSED ME TO LOSE MY TRUCK FOR 4 DAYS. THE DEALERSHIP REPLACED ALL 8 INJECTORS.

NHTSA ID
10127569
Incident
Jun 13, 2005
Mileage
26,368 mi
Engine
Filed May 14, 2004

2004 GMC 2500HD DURAMAX - PURCHASED MARCH 2004. SEVERE, ABRUPT 'CLACKING/CHATTER' COUPLED WITH BRIEF, COMPLETE LOSS OF POWER AND BILLOWS OF SMOKE. HAS OCCURRED 4 TIMES: 3/28 1660 MILES @ 67MPH, 5/5 2167 MILES @ 70 MPH, 5/8 2316 MILES @ 60-65 MPH, 5/8 2325 MILES @ 60-65 MPH.*AK

NHTSA ID
10072616
Incident
Mar 28, 2004
Mileage
1,660 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .