RoadVitals

2004 GMC Sierra Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
8
Latest Jan 7, 2016
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
4%
of 188 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2004 GMC Sierra submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

BrakesElectricalFuel system
Filed Jan 7, 2016

RUSTED OUT/ CORRODED BRAKE LINES BURST WHILE STOPPING FOR A DEER RUNNING OUT ON THE ROAD. WAS WARNED OF THIS PROBLEM UPON PURCHASE OF THE VEHICLE IN 2010 AND PERSONALLY COATED ALL BRAKE LINES B4 WINTER EVERY YEAR...NEVER SAW WORSE LINES! I OWN CLASSIC CARS THAT ARE TWICE AS OLD WITH SHINEY ORIGINAL BRAKE LINES. THE FUEL LINES ALSO ROTTED OUT SPILLING FUEL OVER THE TOP OF THE FUEL TANK AND ON THE GROUND WHILE FILLING UP. ALL FUEL LINES AND FUEL PUMP CONNECTIONS WERE SEVERELY ROTTED. WORST I HAVE SEEN. DASH CONSISTENTLY CHANGES LANGUAGES RENDERING ODOMETER NON FUNCTIONAL. SPEEDOMETER IS INACCURATE SOME TIMES NOT EVEN WORKING ESPECIALLY ON COLD DAYS. HMMMM ROTTED BRAKES+NO SPEEDOMETER+LEAKY FUEL LINES=CRASH,BANG BOOM!..AND I HAVE A CAR SEAT IN MY VEHICLE! LUCKLY I PERFORM PREVENTATIVE MAINTENANCE AND DRIVE SAFELY. STILL WONDER HOW THESE ISSUES GOT SWEPT UNDER THE RUG.

NHTSA ID
10818811
Incident
Apr 19, 2014
Mileage
120,000 mi
Fuel system
Filed Oct 29, 2015

GMC REPLACED ALL 8 FUEL INJECTORS UNDER WARRANTY AT 95,000 MILES. SAME PROBLEM AGAIN AT 135,000 AND WILL NOT COVER THEM. ESTIMATED $5,500 TO REPLACE BY CONSUMER WITH ONLY A 12 MONTH WARRANTY. CREATES POOR FUEL ECONOMY, EXCESSIVE SMOKE AT IDLE AND WILL NOT PASS SMOG IF NOT CORRECTED.

NHTSA ID
10787134
Incident
Oct 29, 2015
BrakesFuel system
Filed Jul 19, 2014

ALL FUEL AND BRAKES LIKE ROTTED. THE BRAKES FAILED FOR THE SECOND TIME. ONE BRAKE LINE WAS PREVIOUSLY REPLACED APPROX. 1 YEAR AGO. BOTH TIMES VEHICLE NEEDED TO BE TOWED FOR REPAIR. TOTAL COST FOR MOST RECENT REPLACEMENT/REPAIR WAS $1202.13. *TR

NHTSA ID
10614754
Incident
Jul 10, 2014
Mileage
51,228 mi
BrakesFuel system
Filed Apr 29, 2014

TL* THE CONTACT OWNS A 2004 GMC SIERRA. THE CONTACT STATED THAT THE BRAKE LINES AND FUEL PUMP WAS CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN VERIFIED THE FAILURE AND REPLACED BOTH THE BRAKE LINES AND FUEL PUMP. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 60,000.

NHTSA ID
10585469
Incident
Apr 15, 2008
Mileage
40,000 mi
BrakesFuel system
Filed Aug 9, 2012

I WAS LEAVING MY DRIVEWAY AND COMPLETELY LOST ALL BRAKES AND COULD NOT STOP. I HAD TO SLAM ON THE PARKING BRAKE TO STOP. A BRAKE LINE BLEW. ALL THE BRAKE LINES AND FUEL LINES ARE COMPLETELY ROTTED.THIS VEHICLE ISN'T EVEN 10 YEARS OLD YET. THE FUEL LINE AND BRAKE LINES ARE A MAJOR SAFETY ISSUE. THIS TRUCK IS A 2500 AND I USE IT FOR TOWING TRAILERS IF THAT BRAKE LINE WENT WHILE TOWING IT WOULD HAVE BEEN A MAJOR ACCIDENT. THE ENTIRE UNDERNEATH OF THIS TRUCK IS SO RUSTED THE FRAME BRAKE LINE AND FUEL LINES ARE TERRIBLE. SOMEONE IS GOING TO GET KILLED FROM GM'S CHEAP STEEL. *TR

NHTSA ID
10470045
Incident
Aug 8, 2012
Mileage
121,000 mi
ElectricalFuel system
Filed Feb 10, 2009

GM MAILED A NOTICE THAT THE INSTRUMENT PANEL IN 2004 SIEERA TRUCKS IS SUBJECT TO FAILURE INCLUDING FUEL GAUGE, SPEEDOMETER, ETC. THESE CAN BE VERY SERIOUS SAFETY CONCERNS DEPENDING ON DRIVING CONDITIONS. GM HAS OFFER TO EXTEND THE WARRANTY TO 70,000 MILES OR 7 YEARS. THIS TOTALLY UNACCEPTABLE FROM A SAFETY STANDPOINT. *TR

NHTSA ID
10258256
Incident
Sep 1, 2008
Fuel system
Filed Jun 9, 2006

DT*: THE CONTACT STATED THE FUEL GAUGE IS INOPERATIVE. THE FUEL GAUGE SHOWS EMPTY AT ALL TIMES. THE DEALERSHIP REPLACED THE FUEL SENDER ASSEMBLY, HOWEVER THE PROBLEM STILL EXISTS. THE MANUFACTURER HAS BEEN ALERTED. UPDATED 7/21/2006 - THE CONSUMER'S VEHICLE HAS EXHIBITED THE PROBLEM SINCE THE VEHICLE WAS NEW. MANY COMOPONENTS WERE REPLACED TO CORRECT THE PROBLEM BUT NONE OF THEM WORKED TO PERMANENTLY REPAIR THE PROBLEM. *NM

NHTSA ID
10159416
Incident
Jun 9, 2006
Mileage
37,160 mi
Fuel system
Filed Aug 30, 2004

WHILE DRIVING AT 75 MPH IN CRUISE CONTROL MODE VEHICLE STALLED. CONSUMER PROCEEDED TO PULL OFF THE ROAD. THIS FAILURE OCCURRED 4 TIMES, SIMULTANEOUSLY WHILE IN ROUTE TO THE DEALERSHIP. THE DEALERSHIP INDICATED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE FUEL PUMP WAS REPLACED, BUT THE FAILURE RECURRED. *AK *NM

NHTSA ID
10083805
Incident
Jul 12, 2004
Mileage
9,425 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .