RoadVitals

2002 GMC Yukon Xl Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
10
Latest Sep 6, 2011
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
11%
of 95 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 GMC Yukon Xl submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 10 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

EngineFuel system
Filed Sep 6, 2011

BROKEN EXHAUST MANIFOLD STUDS ARE CAUSING ENVIRONMENTAL HAZARD AND MAY LEAD TO FAILED CATALYTIC CONVERTER AND OTHER ENGINE PROBLEMS. THIS IS A MANUFACTURING DEFECT THAT SHOULD BE RECALLED, AS IT RENDERS THE VEHICLE EITHER UNUSABLE OR UNABLE TO PASS ENVIRONMENTAL TESTING. *TR

NHTSA ID
10423891
Incident
Aug 1, 2011
Mileage
145,000 mi
Fuel system
Filed May 6, 2011

VEHICLE RAN OUT OF GAS, FUEL GAUGE READ 1/4 TANK

NHTSA ID
10400170
Incident
Apr 11, 2011
Mileage
103,029 mi
Fuel system
Filed May 17, 2006

2002 GMC YUKON XL FUEL PUMP FAILURE. ECMB FUSE WAS BLOWN WHICH RUNS THE FUEL PUMP. FUEL PRESSURE WAS FOUND AT 24 PSI. THIS ENGINE REQUIRES 55-62 PSI. CURRENT DRAW ON THE PUMP IS AT 9 AMPS. THIS IS WAY TOO HIGH. TRUCK WAS STARTED AFTER REPLACING FUSE, BUT RUNS BADLY AND STALLS OUT. TRUCK IS NOT UNDER WARRANTY, BECAUSE THE DEALERSHIP FILLED OUT WRONG PAPERWORK AT THE TIME OF PURCHASE. THE CONTRACT WAS DENIED BECAUSE OF THIS ERROR. COST FOR REPLACING FUEL PUMP IS $950.00. TRUCK IS STILL NOT FIXED. JB

NHTSA ID
10157762
Incident
Feb 1, 2006
Mileage
78,966 mi
Fuel system
Filed Apr 3, 2006

DT*: THE CONTACT STATED WHEN THE FUEL TANK HAS LESS THAN A QUARTER OF A TANK OF GASOLINE, THE VEHICLE WOULD NOT START UNLESS MORE GASOLINE WAS ADDED TO THE TANK. THE VEHICLE WAS SEEN BY A DEALER AND THE FUEL PUMP WAS REPLACED. THERE IS A NHTSA RECALL, # 05V155000, REGARDING THE FUEL SYSTEM. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN. UPDATED 05/10/06. *JB

NHTSA ID
10154398
Incident
Nov 29, 2005
Mileage
75,000 mi
EngineFuel system
Filed Mar 2, 2006

ORIGINAL PROBLEM: MY 2002 YUKON XL WAS RUNNING POORLY WHEN THE WEATHER TURNED COLD - BELOW 30 DEGREES. PROBLEM DIAGNOSED AS FAULTY INTAKE GASKETS DUE TO IMPROPER DESIGN. SECOND PROBLEM: IT BECAME HARD TO START, AND A COUPLE OF DAYS LATER, IT WOULD NOT START AT ALL. PROBLEM DIAGNOSED AS FAULTY FUEL PUMP. BOTH PROBLEMS ARE BECAUSE THEY WERE DESIGNED FOR USE WITH ETHANOL OR UNLEADED GAS. I ONLY USE UNLEADED (NEVER HAVE SEEN A STATION THAT SELLS ETHANOL). IF YOUR GM VEHICLE HAS A 5.3L V8 ENGINE, AND THE VIN HAS A Z IN THE 8TH POSITION, BE AWARE THAT THIS MIGHT HAPPEN TO YOUR VEHICLE. IF NOT UNDER WARRANTY, IT IS VERY COSTLY! THE GASKETS AND THE FUEL PUMP ALONE COST OVER $630. LABOR OVER $500. *NM

NHTSA ID
10151625
Incident
Feb 27, 2006
Mileage
57,800 mi
Fuel system
Filed Jun 6, 2005

SEVERAL INSTANCES OF VEHICAL STALLING, NOT STARTING OR RUNNIONG PROPERLY DUE TO FUEL PUMP

NHTSA ID
10124334
Incident
Jun 3, 2005
Mileage
42 mi
Fuel system
Filed Oct 20, 2004

VEHICLE WOULD NOT START. FUEL PUMP WAS DEFECTIVE. HAD FUEL PUMP REPLACED.

NHTSA ID
10096099
Incident
Oct 18, 2004
Mileage
54,792 mi
Fuel system
Filed Nov 19, 2003

FUEL TANK LEAKS WHEN FILLED BEYOND 2/3-3/4 FULL. GAS TANK LEAKED GAS ON GARAGE FLOOR DAMAGING COATED/SEALED FLOOR. FORTUNATELY LEAKAGE WAS DISCOVERED BEFORE IT WAS ABLE TO IGNITE. VEHICLE WAS TAKEN TO DEALER AND I WAS ADVISED THAT IN FACT THE PROBLEM WAS A FAULTY GAS TANK. I WAS ALSO ADVISED INITIALLY THAT A REPLACEMENT TANK WOULD NOT BE AVAILABLE UNTIL JANUARY, 2004. AS IT TURNS OUT, THEY OBVIOUSLY HAVE HAD A SIGNIFICANT NUMBER OF THESE COMPLAINTS AND I SUSPECT THAT THEY HAVE HAD TO REDESIGN AND PRODUCE A SAFER REPLACEMENT TANK. MY DEALER HAS REPLACED "SEVERAL" OF THESE TANKS. WHY WAS THERE NOT A NOTICE SENT OUT TO THE OWNERS OF THESE VEHICLES WHEN THEY ARE AWARE OF THE SIGNIFICANCE OF THE PROBLEM. ARE WE GOING TO HAVE TO WAIT UNTIL THE LEAKAGE OF FUEL IN OUR GARAGES IS IGNITED WITH A WATER HEATER COMING ON WHILE WE ARE SLEEPING? THIS PROBLEM MUST BE ADDRESSED IMMEDIATELY. I PURCHASED ANOTHER IDENTICAL YUKON XL WITH MY DAUGHTER FROM THIS SAME DEALER. THIS VEHICLE IS CURRENTLY OUT OF SERVICE AT THE DEALERS LOCATION WAITING FOR A REPLACEMENT GAS TANK. *LA

NHTSA ID
10047155
Incident
Nov 11, 2003
Mileage
30,000 mi
Fuel system
Filed Aug 7, 2003

THE CONSUMER HAD DIFFICULTY FILLING THE GAS TANK. THE CONSUMER NOTICED THE TANK HAD TO BE FILLED SLOWLY. WHEN REACHING ABOUT 3/4 FULL, FUEL LEAKED OUT. CONSUMER CONTACTED GM THEY CLAIMED THERE WAS A BULLETIN OUT REGARDING THE PROBLEM AND THE DEALERSHIP NEVER FIXED THE VEHICLE. CONSUMER FELT GM SHOULD ISSUE A RECALL ON THE DEFECTIVE VEHICLE. *AK *CB *JB

NHTSA ID
10027040
Fuel system
Filed May 20, 2003

2000 GMC YUKON XL. FUEL LEAK IN MY GARAGE AFTER FILLING GAS TANK. LEAKED AT LEAST 6-8 GALLONS OF FUEL INTO GARAGE. SERVICE FACILITY DIAGNOSED PROBLEM TO BE FAULTY PLUNGER IN FUEL PUMP. VERY DANGEROUS, SINCE MY GARAGE CONTAINS GAS HOT WATER HEATER WITH PILOT. HAZARDOUS MATERIAL CLEANUP (REQUIRED BY FIRE DEPARTMENT) COST $1600. *NLM

NHTSA ID
10018970
Incident
Apr 6, 2003
Mileage
66,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .