2008 Harley-Davidson Fxstc

THE SUBJECT FUEL FILTER HOUSING (P/N 62229-08) CRACKS, RESULTING IN SUDDEN ENGINE STALL DUE TO UNREGULATED FUEL PRESSURE.HARLEY-DAVIDSON HAS MODIFIED THE HOUSING WITH A NEW PART NUMBER 62229-08A.SHORTLY AFTER OPENING THIS PE, ODI RECEIVED HARLEY'S DEFECT NOTIFICATION INDICATING THAT THE SUBJECT VEHICLES WERE BEING RECALLED TO INSTALL THE NEW FUEL FILTER HOUSING.WITH THAT RECALL, RECEIVED PRIOR TO RELEASE OF OUR INFORMATION REQUEST, THIS INVESTIGATION IS CONCLUDED.

At about 3 PM on June 26, 2021 I was going south on Route 131 a mile past the junction with Route 73. There are four long sweeping turns after the junction. I’ve traveled that road on motorcycles hundreds of times. It was clear dry and sunny. The road repaved three months ago is very smooth. Luckily there was no close by following or approaching traffic. With the strong torque of the Softail Custom there is no need to adjust throttle at all in going through these wide turns. I was going slightly below the speed limit of 45 mph. Then when I was about halfway through the first left-hand turn I suddenly realized with alarm that the motorcycle was no longer turning at all. Instead it was beginning to quickly accelerate and consequently becoming upright rather than slightly leaned over and it headed directly ahead off the road into the woods. I shut off the throttle but it kept accelerating, so I applied the brakes hard. The motorcycle only slightly slowed down. The hard braking caused steering wobble and then a full tank slapper. The motorcycle went down onto the pavement with me trapped under it. Its momentum carried it away from me as I saw it go further down the road. If this had occurred going straight down the road there would have been time to sort things out and either pull in the clutch or turn off the rocker power switch or both. But in the actual circumstances of mid-turn at 45 miles an hour I was initially stunned and couldn't believe what was happening. My thought was "This bike is no longer making a turn." That made no sense at all. I was extremely lucky to avoid serious injury. I had on a leather jacket and a full-face carbon fiber helmet. I heard the helmet hit the payment with a solid thump. I ended up with abrasions lacerations and bruises on my left knee, bruises and abrasions on my left hip and a burn on my left elbow through the jacket and a heavy work shirt. Boots were an ankle saver since they were heavily abraded. Motorcycle could be driven home

NHTSA ID

11426739

Incident

Jun 26, 2021

At about 3 PM on June 26, 2021 I was going south on Route 131 a mile past the junction with Route 73. There are four long sweeping turns after the junction. I’ve traveled that road on motorcycles hundreds of times. It was clear dry and sunny. The road repaved three months ago is very smooth. Luckily there was no close by following or approaching traffic. With the strong torque of the Softail Custom there is no need to adjust throttle at all in going through these wide turns. I was going slightly below the speed limit of 45 mph. Then when I was about halfway through the first left-hand turn I suddenly realized with alarm that the motorcycle was no longer turning at all. Instead it was beginning to quickly accelerate and consequently becoming upright rather than slightly leaned over and it headed directly ahead off the road into the woods. I shut off the throttle but it kept accelerating, so I applied the brakes hard. The motorcycle only slightly slowed down. The hard braking caused steering wobble and then a full tank slapper. The motorcycle went down onto the pavement with me trapped under it. Its momentum carried it away from me as I saw it go further down the road. If this had occurred going straight down the road there would have been time to sort things out and either pull in the clutch or turn off the rocker power switch or both. But in the actual circumstances of mid-turn at 45 miles an hour I was initially stunned and couldn't believe what was happening. My thought was "This bike is no longer making a turn." That made no sense at all. I was extremely lucky to avoid serious injury. I had on a leather jacket and a full-face carbon fiber helmet. I heard the helmet hit the payment with a solid thump. I ended up with abrasions lacerations and bruises on my left knee, bruises and abrasions on my left hip and a burn on my left elbow through the jacket and a heavy work shirt. Boots were an ankle saver since they were heavily abraded. Motorcycle could be driven home

NHTSA ID

11426736

Incident

Jun 26, 2021

THE FRONT SPOKES OF THIS BRAND NEW LOW-MILEAGE HARLEY HAVE RUSTED SO HEAVILY I FEAR THEY WILL BREAK AND CAUSE AN ACCIDENT. THE BIKE WAS ALWAYS GARAGED AND KEPT CLEAN. HARLEY BLEW IT OFF AND HAD NO INTEREST IN HELPING REPAIR THE SPOKES. THEY SAID I HAD TO DEAL WITH IT MYSELF. EVEN A TWENTY YEAR OLD PINTO WOULDN'T DO THIS! AT TWICE THE PRICE OF THE COMPETITION NO MORE HARLEYS FOR ME. THIS JUST ISN'T RIGHT AND HARLEY KNOWS IT BUT DOESN'T CARE. *TR

NHTSA ID

10456017

Incident

Jan 1, 2011

Mileage

4,000 mi

THE REAR BRAKE LIGHT SWITCH FAILED IN A MANNER SIMILAR TO THE REPORT 11V506000. BRAKE LIGHT WOULD NOT ILLUMINATE WHEN BRAKE PEDAL DEPRESSED. REPLACEMENT OF THE SWITCH SOLVED THE PROBLEM. THIS MALFUNCTION IS EERILY SIMILAR TO THE NAMED REPORT. WHEN I SPOKE TO THE DEALER IT WAS INDICATED THAT THIS PROBLEM IS SEEN REGULARLY. THE PROBLEM IS ALSO WIDELY REPORTED ON WEB HARLEY DAVIDSON FORUMS. IT'S OBVIOUS THAT THIS IS A SYSTEMIC SAFETY PROBLEM THAT MANDATES EXPANDING THE VEHICLES AFFECTED. *TR

NHTSA ID

10432676

Incident

Jul 1, 2011

Mileage

21,000 mi

DRIVE BELT BROKE WITH LESS THAN 10K MILES. BREAK WAS STRAIGHT ACROSS BELT IN LOWEST AREA. BREAK OCCURRED ON CLEAN ROADS (JUST AFTER A MAJOR RAIN STORM) JUST AFTER STOPPING AT A RED LIGHT. BELT INDICATED SAME TYPE OF STRESS FRACTURE ABOUT A FOOT FROM THE INITIAL BREAK WHICH WOULD PRECLUDE DAMAGE FROM AN OBJECT OR OBSTACLE. *TR

NHTSA ID

10398089

Incident

Apr 28, 2011

Mileage

9,700 mi

TL*THE CONTACT OWNS A 2008 HARLEY DAVIDSON FXSTC MOTORCYCLE. THE BODY OF THE VEHICLE IS SCRAPED WHEN MAKING TURNS. THE FAILURE OCCURS AT BOTH HIGHWAY SPEEDS AND DURING CITY DRIVING, PARTICULARLY ON THE SIDE WHERE THE MUFFLER IS LOCATED. THE CONTACT HAS ALMOST BEEN CLIPPED OVER ON SEVERAL OCCASIONS, AND HAS HAD TO RIDE BELOW THE POSTED SPEED LIMITS. THE SUSPENSION HAS SETTLED AND THE PROBLEM HAS GOTTEN PROGRESSIVELY WORSE. THE DEALER HAS NO SOLUTION AND ACKNOWLEDGED THAT THE VEHICLE WOULD NOT LEAN TO NORMAL SPECIFICATIONS. THE CURRENT MILEAGE WAS 2,500 AND FAILURE MILEAGE WAS 10.

NHTSA ID

10224484

Incident

Sep 6, 2007

Mileage

10 mi

SERVICE BULLETIN M1684: MARKET SPECIFIC BATTERY INTRODUCTION. PURPOSE: Initial Release. This bulletin informs dealers of the availability of new batteries for new Original Equipment (OE) vehicle production and in the Parts and Accessories (P&A) catalog. Availability of the new Absorbed Glass Mat (AGM) batteries will vary by market and will be transitioning over the next few months. NOTE: The ring terminal screws are not compatible between Leoch and East Penn batteries. The new batteries will include new ring terminal screws, which must be used. The ring terminal screws from the old battery need to be discarded.

SERVICE BULLETIN M1317: NEW BALANCER BEARING REMOVER TOOL HD-48457-A. PURPOSE: The purpose of this bulletin is to inform dealers of an update to the BALANCER SHAFT REMOVER (PART NUMBER: HD-48457). When using these tools to remove the counter balancer assembly, the balance shaft bearing can remain in the crankcase. To remove the bearing without the balance shaft, additional tools were added to the balancer and bearing remover.

SERVICE BULLETIN M1650: MILWAUKEE EIGHT AND TWIN CAM CAMSHAFT DRIVE GEAR RETENTION KIT CHANGES. PURPOSE: This bulletin informs dealers that changes have been made to the Camshaft Drive Gear Retention Kit and service proceduresfor the Milwaukee-Eight and Twin Cam applications. In an effort to increase the clamp load of the camshaft drive sprocket bolted joint and prevent the drive bolt from loosening in high lift camshaft applications, the following changes have been made: a. The camshaft drive bolt final torque has been increased to 40 ft-lbs (54 N·m) for all Milwaukee-Eight and certain Twin Cams models. See Vehicles Affected. This increase in torque will make the bolt a one time use application. Never re-use a camshaft drive bolt for service after tightening to the increased specification. See service manual for updated procedure. b. A new camshaft drive gear retention kit (Part No. 91800088) has been created. This new kit is compatible with all Milwaukee-Eight and Twin Cam engines using Parts and Accessories (P&A) camshaft and Original Equipment (OE) camshaft applications. See Instruction sheet for specific fitment on Twin Cam OE camshaft applications. The new kit utilizes friction washers to prevent unwanted rotation of components in the drive sprocket bolted joint under stress. The use of liquid threadlocker on the threads of the bolt and pre-lube to the head of the bolt flange and outside of the washer help the bolt reach full stretch when tightening. NOTE: Engines produced at all Harley-Davidson Motor Company (HDMC) plants will not come with the new kits installed. They will continue to be produced with (Part No. 25566-06).

SERVICE BULLETIN M1490 (V 24.8.8): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.8.8. Release Date: Week of August 5, 2024. New Features for Harley-Davidson vehicles: Advanced Module Replace for 2021 and later Revolution Max; 2023 and later CVO Touring; and 2024 Street Glide (FLHX), Road Glide (FLTRX). New Features for LiveWire vehicles: Updated calibrations for 2024 S2DM EV1/ EV6; 2024 S2MH EV1; and 2024 S2DM, S2MH. Changes: Added Hand Control Module (HCM) (Part No. 71500522A and 71500536A) for reflash support.

GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1158: OIL FILTER PACKAGING AND CASE QUANTITY UPDATE. PURPOSE: To inform dealerships that Harley-Davidson has made updates to oil filters including new part numbers, packaging design, and bulk case quantity changes.

SERVICE BULLETIN M1490 (V 24.6.4): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: Revision. This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.6.4. Release Date: Week of May 1, 2024. New Features for LiveWire S2DM and S2MH, 2024 Revolution® Max, and 2024 Touring.