2003 Harley-Davidson Softail Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Harley-Davidson Softail, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Fuel system337.5%
- Body & structure225.0%
- Engine112.5%
- Other / unspecified112.5%
- Tires & wheels112.5%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2003 HARLEY DAVIDSON SOFT TALE DEUCE MOTORCYCLE. WHILE EXAMINING THE VEHICLE, THE CONTACT NOTICED THAT THE FUEL LINE WAS CAUSING FRICTION TO THE INNER FUEL TANK AND BORE SEVERAL HOLES IN THE FUEL LINE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FUEL LINES WERE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 30,000. UPDATED 06/05/12 *BF THE CAM TENSIONER WEAR BLOCK FAILED.
MY BROTHER HAD A LOW SPEED (UNDER 20 MPH) CRASH ON A 2003 HARLEY HERITAGE SOFTAIL. UPON HITTING THE GROUND, THE BIKE BURST INTO FLAMES. THIS IS VERY UNUSUAL AS THE SPEED WAS LOW, THE IMPACT WAS NOT SEVERE (MY BROTHER ENDED UP WITH A SEVERELY SPRAINED ANKLE), BUT THE BIKE WAS TOTALED. I BELIEVE THERE IS CAUSE FOR CONCERN. THE BIKE IS A FUEL INJECTED TWIN CAM 88 ENGINE. *LA
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
PROBLEMS WITH FRAME ON 2003 SUNDANCE SOFTAIL. *MR THE DEALER/MANUFACTURER STATED THAT THE FRAME WAS NOT ALIGNED PROPERLY AND WOULD NOT TRACK ON THE HIGHWAY. THE FRAME WAS TAKEN TO AN UNINTERESTED THIRD PARTY AND PLACED ON A LASER FRAME MACHINE. THE RESULTS SUPPORTED THE DEALER/MANUFACTURER EVALUATION. THE MANUFACTURER WOULD NOT RESPOND TO THE CONSUMER. *SCC *JB
WHEN GETTING OFF OF BACK OF HARLEY DAVIDSON MY LEG GOT CAUGHT ON THE LICENSE PLATE AND TORE MY LEG OPEN. WENT TO ER WHERE I HAD TO HAVE STITCHES ON THE INSIDE OF THE WOUND AND ON THE OUTSIDE. VERY PAINFUL! PLACEMENT OF LICENSE PLATE HOLDER IS NOT SAFE.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2003 HARLEY DAVIDSON SOFT TALE DEUCE MOTORCYCLE. WHILE EXAMINING THE VEHICLE, THE CONTACT NOTICED THAT THE FUEL LINE WAS CAUSING FRICTION TO THE INNER FUEL TANK AND BORE SEVERAL HOLES IN THE FUEL LINE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FUEL LINES WERE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 30,000. UPDATED 06/05/12 *BF THE CAM TENSIONER WEAR BLOCK FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
MOST OF THE HARLEY DAVIDSON MOTORCYCLES HAVE THE PASSENGER FOOTREST RIGHT BESIDE OR OVERTOP OF THE EXHAUST. THIS HAS CAUSED ME TO ACTUALLY BURN THROUGH MY PROTECTIVE BOOTS I WEAR. I HAVE NOT BEEN INJURED YET, BUT SHOULD A CHILD OR PERSON WHO DOES NOT WEAR PROTECTIVE SHOES COULD SERIOUSLY HAVE MAJOR BURNS TO THEIR FEET AND ANKLES.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
4 TIRES WERE REPLACED WITHIN 1,000 MILES DUE TO TIRES BEING OUT OF ROUND. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .