RoadVitals

2005 Harley-Davidson Touring

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
14
Latest Sep 26, 2005
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
3
Latest Dec 23, 2004
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
1
2 injuries, 0 deaths reported

Overview

Our database contains 14 NHTSA owner-reported complaints for the 2005 Harley-Davidson Touring, most frequently naming the electrical, driver assistance and engine categories. 3 safety recalls have been issued covering this model year; and 2 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Electrical642.9%
  • Driver assistance214.3%
  • Engine214.3%
  • Suspension214.3%
  • Body & structure17.1%
  • Transmission17.1%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

3 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
04V607000

FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

Dec 23, 2004
9,501 units potentially affected
The defect: CERTAIN MOTORCYCLES MAY HAVE BEEN PRODUCED WITH DEFECTIVE FUEL SHUT-OFF VALVES. THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.
The risk: IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.
The remedy: DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN FEBRUARY 7, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080.
HARLEY-DAVIDSON MOTOR COMPANYManufacturer number 0118View on NHTSA.gov
04E094000

FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

Dec 21, 2004
364 units potentially affected
The defect: CERTAIN FUEL SHUT-OFF VALVES USED AS REPLACEMENT EQUIPMENT, P/NOS 61338-02, 62169-02A, 61338-94D, AND 62169-95C FOR USE ON CERTAIN 2005 CARBURETED SPORTSTERS, DYNA, SOFTAIL, AND TOURING MODEL MOTORCYCLES. THESE VALVES MAY HAVE BEEN PRODUCED WITH THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.
The risk: IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.
The remedy: DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN JANUARY 27, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080. IF YOU HAVE HAD OR INSTALLED A REPLACEMENT FUEL SHUT-OFF VALVE IN YOUR MOTORCYCLE, PLEASE TAKE YOUR VEHICLE TO YOUR DEALER TO HAVE THE VALVE INSPECTED FOR PROPER OPERATION AS SOON AS POSSIBLE.
HARLEY-DAVIDSON MOTOR COMPANYView on NHTSA.gov
04V465000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

Sep 30, 2004
2,828 units potentially affected
The defect: ON CERTAIN MOTORCYCLES, A CONDITION OCCURS THAT COULD ALLOW PRESSURE TO BUILD UP IN THE FUEL TANK. ON FUEL INJECTED VEHICLES, THIS CONDITION COULD CAUSE FUEL TO SPRAY OUT UNEXPECTEDLY WHEN THE FUEL CAP IS REMOVED. ON CARBURETED VEHICLES, EXCESSIVE FUEL COULD BE TRANSFERRED TO THE CARBURETOR, WHICH WOULD EVENTUALLY ALLOW FUEL TO DRIP FROM THE AIR CLEANER.
The risk: THESE SITUATIONS COULD CAUSE SERIOUS PERSONAL INJURY OR CREATE A FIRE HAZARD FOR PERSONS OR PROPERTY ON OR NEAR THE MOTORCYCLE.
The remedy: DEALERS WILL TEST EACH CANISTER FOR BLOCKAGE, THEN REPLACE AS NECESSARY. THE RECALL BEGAN NOVEMBER 4, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
HARLEY-DAVIDSON MOTOR COMPANYView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 14
Electrical
Filed Sep 26, 2005

THE HORN ON MY 2005 HARLEY DAVIDSON FLHTCUI DOES NOT WORK PROPERLY. THE HORN IS VERY MUFFLED AND IS ONLY AUDIBLE FOR APPROX 50 FEET. *8NM

NHTSA ID
10137708
Incident
Sep 1, 2005
Mileage
9,000 mi
Electrical
Filed Sep 23, 2005

HORN CONTINUALLY FAILS TO OPERATE. HAVE TAKEN IT TO THE DEALER MULTIPLE TIMES ONLY TO BE TOLD THAT IT IS A CHRONIC PROBLEM WITH 2005 HARLEY DAVIDSON MOTORCYCLES AND THERE IS NO FIX.*JB

NHTSA ID
10137482
Incident
Jul 28, 2005
Mileage
2,500 mi
Electrical
Filed Sep 23, 2005

FAULTY HORN ON HARLEY DAVIDSON MOTORCYCLES(FLHT),SAFETY HAZARD,WORKS INTERMITTENTLY. *JB

NHTSA ID
10137445
Incident
Sep 22, 2005
Mileage
5,400 mi
Electrical
Filed Sep 22, 2005

THE HORN ON MY 05 HARLEY DAVIDSON MOTORCYLE DOES NOT WORK. THE DEALERSHIP AND ALL THE OTHER DEALERSHIPS THAT SERVICE HARLEY DAVIDSON'S IN THE AREA KNOW OF NO FIX FOR THE PROBLEM. THEY SAY ALL THE NEW BIKES HAVE DISFUNCTIONAL HORNS AND THE REPLACEMENT PARTS ARE JUST AS BAD. IT IS VERY IMPORTANT TO HAVE A FUNCTIONAL HORN ON A MOTORCYCLE BECAUSE PEOPLE SIMPLY DON'T ALWAYS SEE US AND WE NEED TO LET THEM KNOW WE'RE IN THE LANE THEY ARE TRYING TO OCCUPY. ESPECIALLY IN DC TRAFFIC. *NM

NHTSA ID
10137323
Incident
Sep 22, 2005
Mileage
200 mi
Electrical
Filed Sep 22, 2005

THE HORN ON MY BRAND NEW 2005 HARLEY-DAVIDSON ULTRA CLASSIC HAS NOT WORKED PROPERLY SINCE I HAVE HAD THE BIKE AND THE DEALERSHIP WHERE I PURCHASED THE BIKE TOLD ME THAT THEY CANNOT REPAIR THE HORN. *NM

NHTSA ID
10137319
Incident
Aug 1, 2005
Mileage
100 mi
Body & structure
Filed Sep 2, 2005

DT: THE CONSUMER STATED WHILE RIDING HIS BIKE, THE CONNECTION PIN CAME OUT OF THE MOUNTING BRACKET AND THE SADDLE BAG DRAGGED ON THE GROUND. HE WAS TRAVELING AT 60 MPH. HE SAYS THERE WAS NO WARNING. THE DEALERS FIRST RESPONSE WAS THIS COULD NOT HAPPEN. THE DEALER WAS ABLE TO DUPLICATE THE PROBLEM. DEALER AND MANUFACTURER WERE CALLED AND HE IS WAITING FOR THEM TO GET BACK TO HIM. HE SAID IT APPEARS THEY ARE NOT COOPERATING WITH EACH OTHER TO RESOLVE THE PROBLEM.*JB UPDATED 11/2/2005 - THE DEALER/MANUFACTURER HAVE SINCE REPLACED THE DAMAGED BAG UNDER WARRANTY. THE CONSUMER WAS UNABLE TO DETERMINE IF THE DEALER INSTALLED THE PIN IMPROPERLY OR IF THE PIN WAS DEFECTIVE. *NM

NHTSA ID
10135181
Incident
Aug 18, 2005
Mileage
650 mi
Suspension
Filed Aug 3, 2005
Crash reported1 injury reported

MOTORCYCLE DEVELOPED A HIGH SPEED WOBBLE,WAS TRAVELING IN NEVADA IR15 AT APPROXIMATELY 90 MPH,HANDLEBARS WENT VIOLENTLY RIGHT AND LEFT. COULD NOT STOP THEM FROM MOVING BACK AND FORTH. MOTORCYCLE FORCED ME TO THE ROAD,FIRST IMPACT WAS THE RIGHT SIDE OF MOTORCYCLE. THE MOTORCYCLE FORCED ME TO THE GROUND. *NM

NHTSA ID
10131449
Incident
Jul 9, 2005
Mileage
2,300 mi
Driver assistance
Filed Jul 29, 2005

WHILE DRIVING ON THE INTERSTATE AT APPROXIMATELY 60 MPH THE CRUISE CONTROL STARTED TO ACCELERATE T ON ITS OWN. I COULD NOT GET IT TO TURN OFF UNTIL IT HIT 85 MPH. AFTER THAT THE CRUISE CONTROL WAS INOPERABLE UNTIL THE POWER WAS TURNED OFF. *NM

NHTSA ID
10130558
Incident
Jun 4, 2005
Mileage
3,600 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

M-1233

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

HARLEY DAVIDSON: A CHANGE TO THE FINAL TORQUE OF THE FORK CAP (PART NUMBER 45419-80) AND FOR TUBE PLUG (PART NUMBER 45838-77). THE NEW TORQUE FOR BOTH PARTS IS 60-70 FT LBS (81.3-94.9NM). *PE

836

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

UPDATE FITMENT INFORMATION REGARDING THE EFI FUEL TANK FITTING COVER. HARLEY-DAVIDSON. *TT

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Harley-Davidson Touring by model year
YearComplaintsRecallsInvestigationsIssue Index
2019000—
2018000—
2017100—
2016000—
2010200—
2009000—
2008000—
2007000—
2006000—
2005Viewing143050.0
2004600—
2003000—
2002000—
2001000—
2000000—
1999000—
1998000—
1997000—
1996000—
1995000—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.