2019 Hyundai Kona Engine Problems

The vehicle suffered a sudden, severe loss of power while driving, causing the engine to stall unexpectedly. This created an immediate hazard to myself and other motorists on the road, as I was forced to navigate a dead vehicle out of active traffic without power steering or power braking assist. Prior to the total failure, the engine exhibited severe mechanical knocking, loss of acceleration, and high oil consumption without any visible external oil leaks. This engine failure is a direct result of the manufacturing defect detailed in NHTSA Safety Recall 203 (NHTSA Campaign 21V301000) concerning improperly heat-treated piston oil rings that cause severe cylinder scuffing and engine stall. Although the software update (Campaign 974) was previously completed on this VIN, the physical defect was never mechanically repaired. The software update failed to prevent the physical, defectively manufactured components from destroying the engine. Hyundai is refusing to honor the safety campaign and replace the failed engine because the recall database incorrectly lists the recall status as "completed."

NHTSA ID

11750800

Incident

Jun 26, 2026

My 2019 Hyundai Kona has been burning oil, I’ve done great upkeep on it, including topping the oil off in between services. This is because it obviously has been burning oil, well recently it started stalling, then starting/turning it over has been acting up. The RPM’s have not been stable at all an I’ve ran two diagnostic test on it, they came back as a “camshaft error” I can’t remember the exact code at the moment. However the mechanics I have questioned said it’s probably from the oil pressure being messed up from the oil burning up. Whether it be the sensor not regulating properly or the engine itself not getting enough lubricant. I have heard from others with Hyundais an it’s not just Kona’s, people are saying they burn through their oil fairly quickly compared to other cars they’ve had. With that being said, the car now stalls in traffic and the check engine light came on finally, that’s when we first ran diagnostics. Which I have had diagnostics ran at one place I go to for oil changes, a one at a Meineke, and soon to be a third at Autozone because I need to get the exact code again. I’m worried because my mom an I have been sharing this vehicle and the stalling makes it dangerous, it can be put in neutral and restarted but I have a service appointment with a dealership to see what they can do, however I feel this is happening from something caused straight from the manufacturer, not improper care or overuse. So I’m filing a complaint because if you stall while crossing traffic and could not restart, or know how to restart it, you could get in a wreck. This all seemed to start happening as well right after the vehicle rolled over 100,000 miles, go figure right? An if you needed to inspect this happening it would not be hard to do, all you would have to do is turn over the engine, then drive it for a bit an it will eventually stall, an you could also see the RPM’s bouncing and the noises it makes.

NHTSA ID

11746808

Incident

May 20, 2026

The contact owns a 2019 Hyundai Kona. The contact stated that the vehicle had experienced excessive oil consumption. The contact stated that while driving 70 MPH on the highway, the vehicle stalled. The contact was unable to pull over to the side of the road. The contact was able to restart the vehicle and continued driving. The contact stated that the failure recurred while driving into a parking lot. The battery warning light illuminated on several occasions. Additionally, the contact stated that the check engine and low oil pressure warning lights were intermittently illuminated. The vehicle was taken to Auto Zone and to an independent mechanic, where it was diagnosed and determined that the piston oil ring failure had caused low oil pressure, which resulted in the timing failure. The failure was related to NHTSA Campaign Number: 21V301000 (ENGINE). The dealer and the manufacturer were notified of the failure but denied a loaner vehicle or towing assistance to the dealer located 75 miles away. The vehicle was not repaired. The failure mileage was approximately 113,000.

NHTSA ID

11744406

Incident

Jun 13, 2026

Mileage

113,000 mi

The contact owns a 2019 Hyundai Kona. The contact stated that while driving on several occasions at various speeds, the AWD warning light illuminated and was reset each time the vehicle was restarted. The contact also stated that over a couple of months, while downshifting, stopping, or decelerating, the vehicle stalled on several occasions. Additionally, the contact stated that while driving at approximately 30 MPH, the Check Engine warning light illuminated. The vehicle was then taken to an AutoZone, where a handheld diagnostic machine retrieved diagnostic trouble codes: P0017 (crankshaft) and P0171 (system too lean), and it was observed that the oil reservoir was empty. Two quarts of oil were added to the vehicle. The contact stated that after being serviced, the vehicle was idling high and stalled while driving at unknown speeds on several occasions. The vehicle was taken to a dealer, where it was diagnosed with a sheared timing pin, and it was determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 100,000.

NHTSA ID

11742887

Incident

Mar 15, 2026

Mileage

100,000 mi

The contact owns a 2019 Hyundai Kona. The contact stated that while making left turns on several occasions, the vehicle stalled. The vehicle was shifted into park (P) and restarted. The vehicle was not diagnosed or repaired. However, during routine maintenance, an independent mechanic noticed that the oil reservoir was empty, and an oil change was completed. The manufacturer was notified of the failure. The failure mileage was approximately 105,000.

NHTSA ID

11742657

Incident

Dec 1, 2025

Mileage

105,000 mi

Vehicle (2019 Kona) is subject to Recall 203 (piston ring/bore defect). On XXX Puente Hills Hyundai refused the mandatory physcial inspection, instead attempting to charge $1,100 for 'leak repairs.' An independent inspection by Valvoline on XXX confirmed the engine is dry with no leaks, proving the dealer's claim was fraudulent. Following a recent ECU update, the vehicle triggered a P0420 code—a known symptom of the internal engine damage covered by Recall 203. My Hyundai Corporate Case (#XXX) is currently stalled as the dealer refuses to provide technician notes or perform the safety inspection. I am operating an unsafe vehicle with documented internal mechanical failure. Requesting immediate intervention for a physical cylinder inspection. Please refer to the attached document (SUMMARY OF EVENTS) for the full chronology, supporting evidence, and email correspondence related to the dealership's refusal to perform Recall 203. See attached PDF (Evidence_Email_Correspondence) for documentation of the dealership's refusal to provide technician notes and their unprofessional communication regarding this safety recall. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11742104

Incident

Jun 2, 2026

The contact owns a 2019 Hyundai Kona. The contact observed excessive oil consumption, which has progressively caused the vehicle to stall 2 to 3 times per week. While the engine can be restarted, it idles and runs roughly immediately afterward. Additionally, the contact noted a distinct smell of burning oil exiting from the exhaust system. The contact referenced NHTSA Campaign Number: 21V301000 (ENGINE) however, the VIN was not included in the recall repair. The vehicle was taken to a independent mechanic where it was diagnosed to have excessive oil consumption. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 78,000.

NHTSA ID

11739538

Incident

Jan 1, 2026

Mileage

78,000 mi

The contact owns a 2019 HYUNDAI Kona. The contact stated while driving the vehicle at an undisclosed speed, he noticed he had an engine knock, and noticed that the engine was consuming a good amount of oil with no warning lights or oil leaks. The contact pulled over to the side when the knock started and noticed the vehicle was starving of oil although a recent oil change shows it was recent. The vehicle was taken to a dealer where it was diagnosed to have poor service, and engine sludge although dealer stated there was none. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 120,132.

NHTSA ID

11739344

Incident

Apr 26, 2026

Mileage

120,132 mi

96,247 mi Engine knock and complete oil loss within 3,000 miles of last oil change Symptoms consistent with NHTSA Recall 21V301 (Hyundai Recall 203) and Warranty Extension TXXM coverage

NHTSA ID

11739064

Incident

May 6, 2026

Vehicle frequently and quietly stalls while driving in active traffic, creating an immediate safety hazard. Vehicle is a 2019 Kona with the 2.0L Nu MPI engine, which is the exact subject of NHTSA Safety Recall 21V301 (Recall 209). Hyundai Motor America (Case #42541672) is actively refusing to honor or inspect the vehicle under the safety recall mandates, claiming a lack of dealership service history overrides a federal safety defect.

NHTSA ID

11738963

Incident

Apr 15, 2026

Engine blew a head gasket so had to have the engine rebuilt @ a cost of $13,000. Car only had 22,500 miles on it. I think that should instigate a recall.

NHTSA ID

11736065

Incident

Apr 10, 2026

The vehicle burns oil faster and the vehicle began to stall at highway speeds. Upon further research, a campaign recall for the same vehicle is open but only for specific VIN. Although this vehicle was not part of the recall campaign 21V301000 the vehicle shows issues aligned with the recall.

NHTSA ID

11733599

Incident

Jun 1, 2025

Last week just driving to school, my engine started to knock. So the next day we take it to a local mechanic shop and it exploded while they were test driving it and they diagnosed it with rod bearing failure. So I contact Hyundai and get it towed to the Hyundai dealership for them to inspect it and eventually do an engine swap, but after it got dropped off I was told it’d be $360 to get it diagnosed and filed and they said that I have no warranty. I explained to the rep that the class action lawsuit regarding the Theta 2 GDI engines extends the warranty to 15 years/150,000 miles for all subsequent owners especially since I’ve had the KSDS installed. They’re refusing to cover damages even though my car was affected by a manufacturing issue on their end and was part of major recall campaigns. My car failed at 94,000 miles while up to date on services and the representative was recommending I ask Hyundai for “good-will funding” but I don’t need their “good will” I need them to make the situation right and cover all my expenses related to my blown engine

NHTSA ID

11731676

Incident

Apr 8, 2026

My 2019 Hyundai Kona is equipped with a 2.0L Nu MPI engine covered under Recall 203 (NHTSA Campaign 21V301) for defective piston oil rings. The recall inspection was performed and closed at a Hyundai dealership in September 2023. The engine was passed and not replaced. Following that recall closure, the vehicle has required the same repair four times: replacement of the CVVT Assembly-Exhaust, Camshaft Assembly-Exhaust, and Timing Chain Tensioner. Each repair was performed under warranty. The recurring diagnostic code is P0017 (Crankshaft/Camshaft Position Correlation - Exhaust). Total warranty expenditure on these repeated repairs exceeds $7,800. During one of these visits (January 2025), the technician noted the CVVT had a "slight hold on rotation" and flagged possible exhaust camshaft damage. The vehicle has also experienced stalling while driving, creating a direct safety risk to the driver and others on the road. An independent repair facility has evaluated the vehicle and provided a written assessment concluding that full engine replacement is required, and that an underlying engine defect is causing the repeated component failures. It is my position that the Recall 203 inspection was performed inadequately — the defect was present at the time of inspection and was not identified. The recall remedy did not resolve the condition it was designed to address. Hyundai has since declined to replace the engine despite the documented failure pattern and independent shop recommendation. The vehicle is available for inspection. The problem has been confirmed by both a Hyundai dealer and an independent shop.

NHTSA ID

11729808

Incident

Apr 7, 2026

Vehicle struggling to accelerate and rolling back when brake is not being used. It stays at a few miles per hour even with full pressure on the gas pedal. A mechanic reviewed and stated the problem was due to low compression in the engine, causing the pistons to misfire. This issue has happened a total of 5 times and has almost caused other vehicles to crash into me due to sudden loss of speed and not being able to accelerate fast enough to properly get to safety

NHTSA ID

11726240

Incident

Mar 13, 2026

The contact owns a 2019 Hyundai Kona. The contact stated that while driving at an undisclosed speed, there was a knocking sound coming from the vehicle with the check engine warning light illuminated. The vehicle was driven to an independent mechanic, where it was diagnosed with engine failure. The contact referenced NHTSA Campaign Number: 21V301000 (ENGINE); however, the VIN was not under recall. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 94,634.

NHTSA ID

11722955

Incident

Dec 1, 2025

Mileage

94,634 mi

Engine smoke’s every now and then I go through a quart of oil every 600-1000 miles doubt it’s supposed to do that one time I went the full oil change limit I was completely out of oil the car was ticking and all this other stuff scene then I’m topping off my oil every 1000 miles till I need a oil change and it don’t stop ticking now so that’s a defect I don’t know if it’s apart of the 19-21 recall or not but this is not an okay engine

NHTSA ID

11720584

Incident

May 10, 2025

The contact owns a 2019 Hyundai Kona. The contact stated that while driving at various speeds, there was an abnormal knocking sound coming from the vehicle with the check engine warning light illuminated. Upon inspection of the vehicle, the contact discovered that the engine oil was low, and the contact added oil to the engine. The contact stated that the failure was intermittent. Upon investigation, the contact discovered NHTSA Campaign Number: 21V301000 (Engine). The contact continued to investigate the failure and discovered that the vehicle was previously repaired before owning the vehicle. The contact reached out to several dealers and the manufacturer about the issue; however, no assistance was provided. The contact continued to speak with the manufacturer, and the manufacturer agreed to have an oil consumption test performed on the vehicle. The vehicle tested by two dealers for the consumption test and the results came back inconclusive. The vehicle was not repaired. The failure mileage was approximately 68,000.

NHTSA ID

11720399

Incident

Aug 1, 2025

Mileage

68,000 mi

The contact owns a 2019 Hyundai Kona. The contact stated that while his daughter was driving 45 MPH, the check engine warning light illuminated, and the vehicle shut off. The driver pulled over to the side of the road and the vehicle was towed to an independent mechanic to be diagnosed. The mechanic related the failure to NHTSA Campaign Number: 21V301000 (ENGINE); however, the vehicle was towed to a dealer and the dealer declined to honor the recall repair due to sludge in the oil cap. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 100,220.

NHTSA ID

11720371

Incident

Dec 16, 2025

Mileage

100,220 mi

The contact owns a 2019 Hyundai Kona. The contact stated that while driving at an undisclosed speed, there was a burning odor coming from the vehicle, with the low engine oil warning light illuminated. The contact stated that while checking the dipstick, the contact became aware that the engine oil level was low. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 150,000.

NHTSA ID

11717113

Incident

Feb 10, 2026

Mileage

150,000 mi

Vehicle started to stall at low RPMs. While idling at red lights, engine would stall and go into limp mode. All safety features, such as forward collision would stop working. Car would need to be turned off and restarted for a temporary fix. No engine lights would come on. Car inspected by dealership and cannot figure out what the cause is. VIN comes up saying that my car is not part of the recall.

NHTSA ID

11716872

Incident

Dec 26, 2025

Car idles down and dies while driving, unable to restart, no codes showing

NHTSA ID

11716639

Incident

Oct 1, 2024

The contact owns a 2019 Hyundai Kona. The contact stated that while driving at an undisclosed speed, the engine was shutting down while on the way to work, with a knocking sound coming from the engine. The vehicle was towed to the dealer. The contact associated the failure with NHTSA Campaign Number: 21V301000 (ENGINE); however, the dealer refused to perform the recall repair, because there were other failures with the vehicle. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 100,902.

NHTSA ID

11716278

Incident

Jan 20, 2026

Mileage

100,902 mi

The contact owns a 2019 Hyundai Kona. The contact stated that while operating the vehicle, the check engine warning light illuminated, with a knocking sound coming from the engine compartment. The contact stated that the vehicle shutoff while idling. The vehicle was taken to the local mechanic who was unable to determine the cause of the failure. Later, while idling at a stoplight, the vehicle stalled and failed to restart. The vehicle was eventually towed to the local dealer, who confirmed that the connecting rods had failed and punctured a hole in the engine. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, and the contact was informed that the VIN was not included in NHTSA Campaign Number: 21V301000 (ENGINE). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 94,000.

NHTSA ID

11715229

Incident

Nov 3, 2025

Mileage

94,000 mi

I was traveling on the interstate when my car began to slow down and the RPMs kept going up. I pulled over on the side of the highway and turned the motor off. I waited 10 minutes and started the car again thinking it was just a misfire. The motor began making weird noises and shaking. My engine like came on the dashboard display reported major malfunction get help. I was told by my mechanic that I was lucky the car did not catch on fire. He determined that pistons 1 and 3 were misfiring. He said it was being flooded with fuel. I have complained about the excessive burning of oil and that there must be an issue. Several have been recalled but not specific car.

NHTSA ID

11712826

Incident

Jan 16, 2026