2019 Hyundai Kona

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

I have a 2019 Kona that has an issue with excessive oil consumption. I know that Hyundai issued a recall for this problem in 2019 Konas, but they claim my car isn’t included in that recall, and they refuse to help me. It feels like a scam on Hyundai’s part. my plate is: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11773427

Incident

Oct 22, 2026

My vehicle was brought into Kerry Hyundai of Alexandria in December 2025 and is still there. It was brought in for warranty work. The original complaint was oil consumption. It is supposedly getting a replacement engine but it has been 10 months of them giving me the run around. I feel this timeline is unreasonable.

NHTSA ID

11773131

Incident

Dec 4, 2025

My 2019 Hyundai Kona (VIN: [XXX]) experiences violent shaking and complete engine stalling in active traffic when braking, creating an immediate safety hazard on public roads. This directly mirrors the failure mechanics of Safety Recall 203 ([XXX]). Upon inspection, physical evidence of massive silver aluminum metal flakes was discovered clogging the VVT solenoid mesh screens, originating from internal cylinder/piston ring degradation. However, the dealership Universal Hyundai in [XXX] (RO# XXX) issued a fraudulent diagnostic report stating 'no metal found' to evade recall liability. Hyundai Motor America subsequently closed corporate case XXXwithout an internal engine or borescope inspection. I have retrieved the vehicle under financial protest and possess full photographic evidence of the aluminum contamination. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11772551

Incident

Oct 17, 2026

While driving my 2019 Hyundai Kona with the 2.0L engine, the engine suddenly began making a loud knocking sound. Immediately after exiting the highway onto a main street, the vehicle stalled in active traffic, causing a sudden loss of motive power and creating a significant safety hazard. The first Hyundai dealership documented an engine knock and reported diagnostic trouble codes P0011, P0014, P0017, and P0366, involving camshaft timing and correlation. I was subsequently informed that the engine had suffered a catastrophic internal failure. A second Hyundai dealership later diagnosed a connecting-rod bearing failure affecting Cylinder 2. My vehicle is covered by Hyundai Recall 203, which concerns defective piston oil rings that can lead to abnormal oil consumption, engine damage, and potentially engine stalling. The vehicle previously passed Hyundai’s recall inspection/software procedure, but the engine has now experienced a catastrophic mechanical failure involving knocking and sudden stalling while driving. Hyundai has declined to replace the engine under the recall and has attributed the failure to an out-of-warranty maintenance/oil-related issue. I am also concerned about the reliability of the diagnostic process: the first dealership initially told me that a compression test had been performed and supported its conclusion about the engine failure, but later confirmed that no compression test had actually been performed. I am concerned that the prior recall remedy or inspection did not adequately identify or prevent the defect, and that an affected vehicle was allowed to remain in service until it suffered sudden engine failure and loss of motive power in traffic. I am requesting that NHTSA investigate whether this failure is related to Recall 203 and whether the recall remedy adequately protects owners whose vehicles initially passed the inspection but later experience engine damage, knocking, or stalling.

NHTSA ID

11771642

Incident

Sep 14, 2026

Large amounts of oil slipped past the damaged rings into the engine. Oil could not stay no matter how many oil changes and proper maintenance. Hard metal shards got loose into the engine causing the engine to blow. Many codes came up in the diagnoses done by a Hyundai dealership. This has been reported to be a common complaint and problem with this make and model/year of the car. It should not be my responsibility to fix. Its 100% a manufacturer error. Please assist me!

NHTSA ID

11770772

Incident

Sep 30, 2026

On September 11, 2026, while driving my 2019 Hyundai Kona Limited 1.6L Turbo on the highway, the vehicle suffered a sudden and dangerous loss of propulsion. The engine began vibrating violently, lost power significantly, and a strong chemical burning smell entered the cabin. I was forced to pull over immediately in traffic to avoid a catastrophic fire or highway collision. The vehicle had to be towed to McGrath Hyundai. The official dealership inspection (RO# 949326) confirmed severe internal manufacturing defects: cylinder wall scoring on cylinders 2, 3, and 4 due to premature piston ring wear, which caused massive oil fouling on the spark plugs and total ignition failure. This defect creates an immediate highway safety hazard and risk of engine fire due to oil entering the combustion chamber. Hyundai Motor America refuses to issue a safety recall for this 1.6L Gamma engine defect, leaving consumers driving unsafe vehicles with active loans.

NHTSA ID

11768181

Incident

Sep 11, 2026

The contact owns a 2019 Hyundai Kona. The contact stated that prior to purchasing the vehicle, the contact was informed that the vehicle had been previously repaired under recall. The contact stated that while driving approximately 25 – 35 MPH, and releasing the accelerator pedal, the vehicle independently accelerated. The contact stated that the dealer was contacted. The vehicle was taken to the dealer to be diagnosed, and it was determined that the engine needed to be replaced. The VIN was not included in NHTSA Campaign Number: 21V301000 (ENGINE). The failure mileage was 90,000.

NHTSA ID

11767709

Incident

Jul 15, 2026

Mileage

90,000 mi

My Blue Hyundai Kona Ultimate paint is peeling from the roof. This can create a hazard if the paint chips in large pieces and flys obstructing visibility. The paint chipping is also close to the front windshield which can block the path of the wiper blades. Hyundai has acknowledged that certain year vehicles have a manufactures default of delaminated paint that could possible fly off in sheets. However, they have only recalled white colored vehicles for repair while doing nothing about other colored vehicles.

NHTSA ID

11765528

Incident

Jul 20, 2026

Some Hyundai vehicles may be equipped with a parking distance warning (PDW) sensor(s) that may trigger various DTCs and display warning messages on the instrument cluster, resulting in the PDW sensor(s) failing to detect nearby objects or triggering multiple false alarms. This condition may be a result of external damage to the PDW sensor membrane or sensor cover from rock chips or road debris, a collision, or previous vehicle repairs or modifications.

Some vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin outlines the combustion chamber cleaning procedure for vehicles diagnosed with this condition. All internal combustion engines consume some engine oil during normal operation, depending on driving conditions and mileage, and this procedure should only be performed when deemed necessary based on inspection and diagnosis of the vehicle as outlined in TSB 26-EM-015H, Engine Oil Consumption – Inspection & Repair Guidelines, or the latest revision.

Certain vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin provides the inspection and repair procedures for vehicles exhibiting this condition. All internal combustion engines consume engine oil as part of normal engine operation. Oil consumption rates may vary based on mileage, operating conditions, driving habits, and maintenance history. Hyundai recommends following the prescribed maintenance schedule and periodically checking the engine oil level using the dipstick to maintain proper engine oil level.

Some vehicles may exhibit difficulty starting in cold weather. This bulletin provides the procedure to perform an inspection on the starter magnetic switch for potential freezing and, if necessary, replace the starter magnetic switch (solenoid) assembly.

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driver‑side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN), that have been identified in U.S. vehicles following prior crashes, theft, or non‑certified airbag replacements. These inflators are not approved for use, may rupture during deployment, and have caused serious injuries and fatalities. Please see attached announcement, provided by NHTSA, for more details.

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous driver’s-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These inflators were not supplied, approved, or authorized by the vehicle manufacturers and have primarily been found in vehicles that previously experienced a crash and underwent airbag replacement using non-genuine parts. These dangerous inflators have ruptured during deployment, posing a serious risk of injury or death due to metal fragments entering the vehicle cabin. To date, Hyundai is aware of three people who have died while driving a Hyundai vehicle with one of these substandard replacement airbag inflators that deployed in what likely would have been a survivable crash. NHTSA has issued a public advisory urging vehicle owners and service professionals to have vehicles inspected if there is reason to believe that a non-genuine replacement airbag may have been installed. Vehicles with salvage or rebuilt titles, prior airbag deployments, or unknown repair histories may present a higher risk. NHTSA strongly cautions against self-inspection by vehicle owners and recommends inspection by trained technicians.