2019 Hyundai Kona

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

My Blue Hyundai Kona Ultimate paint is peeling from the roof. This can create a hazard if the paint chips in large pieces and flys obstructing visibility. The paint chipping is also close to the front windshield which can block the path of the wiper blades. Hyundai has acknowledged that certain year vehicles have a manufactures default of delaminated paint that could possible fly off in sheets. However, they have only recalled white colored vehicles for repair while doing nothing about other colored vehicles.

NHTSA ID

11765528

Incident

Jul 20, 2026

I took my vehicle to a dealership for a recall and they refused to honor it. They made excuses and performed an unrelated service.

NHTSA ID

11764823

Incident

Sep 5, 2026

Vehicle starting using extreme amounts of oil, lose acceleration and stalling while driving and making klicking noises. All symptoms point to Hyundai recall 203 (NHTSA campaign number 21V301000). Dealer and manufacturer refuse to fix it, citing lack of extended warranty and high mileage, as well as insist of oil consumption test that would require me to drive the vehicle for another 1000 miles for them to be able to determine the oil consumption. Because I don't fee it is safe to drive the vehicle, I declined the test, but was willing to allow the dealer's service employees to drive it. They refused. I ended up donating the vehicle to Kars for Kids and notified them about the situation.

NHTSA ID

11764152

Incident

Aug 23, 2026

My 2019 Hyundai Kona SE (2.0L Nu MPI/Atkinson engine) was previously subject to NHTSA Recall 21V301000 (Hyundai Recall 203) for defective piston oil rings that can chip and cause accelerated oil consumption, engine knocking, and stalling. That recall's remedy was performed under a prior owner in December 2021. In November 2025, a Hyundai dealership installed a Cylinder Noise Diagnostic System (CNDS) software update (Service Campaign 974) specifically meant to detect this defect's vibration signature before it causes engine damage. Approximately 7,000-8,000 miles and about nine months after that software update, the vehicle stalled unexpectedly while being driven on two separate occasions, with no check-engine light or other warning beforehand. A third stall left the vehicle unable to restart. It was towed to a service station, which found no engine oil and no external leak. A Hyundai dealership subsequently diagnosed cracked valves that allowed approximately 5 quarts of oil to burn through the engine, and determined the engine requires complete replacement. This is the same failure mode (oil consumption/engine damage leading to stalling) that the original recall and the 2025 software update were both meant to prevent, and the software gave no advance warning before the stalling occurred. The vehicle and dealership diagnosis are available for inspection upon request.

NHTSA ID

11762578

Incident

Jul 15, 2026

The contact's daughter owns a 2019 Hyundai Kona. The contact stated that while her daughter was driving 40 MPH, smoke started coming from under the hood. The vehicle lost power and came to a stop in front of a convenience store, blocking the entrance. Several unknown warning lights were illuminated. The driver called the Fire Department, and it was confirmed that the engine compartment displayed severe heating damage. There was no fire. The firemen on the scene recommended that the vehicle be towed. The vehicle was towed to an independent mechanic, and the contact was informed that the failure was a known failure and might be covered under an extended warranty program. The vehicle was towed to the dealer, where it was diagnosed and determined that the engine had seized. No electrical failure was found. The dealer initially offered to cover 95% of the cost of the repair. The manufacturer was notified of the failure and offered to cover 85% of the cost of the repair, but the contact declined. The contact stated that the Knock Sensor Detection System (KSDS) software update had previously been completed on the vehicle; however, the update failed to prevent the engine failure. The manufacturer informed the contact that the extended warranty could not be applied due to a transfer of ownership to the contact's daughter. The failure mileage was approximately 81,000.

NHTSA ID

11757669

Incident

Aug 4, 2026

Mileage

81,000 mi

The engine was spewing oil into the air filter and also out of a hose near the turbo. It was also consuming high amounts of oil, yes its available for inspection. I was driving on a busy public highway and my car lost power and would not accelerate no the problem has not been confirmed as of yet vehicle has not received official inspection yet there was zero warning lamps, messages, or any indicator of any kind that there was a problem. there still isnt

NHTSA ID

11757596

Incident

Aug 15, 2026

The vehicle suffered a sudden, severe loss of power while driving, causing the engine to stall unexpectedly. This created an immediate hazard to myself and other motorists on the road, as I was forced to navigate a dead vehicle out of active traffic without power steering or power braking assist. Prior to the total failure, the engine exhibited severe mechanical knocking, loss of acceleration, and high oil consumption without any visible external oil leaks. This engine failure is a direct result of the manufacturing defect detailed in NHTSA Safety Recall 203 (NHTSA Campaign 21V301000) concerning improperly heat-treated piston oil rings that cause severe cylinder scuffing and engine stall. Although the software update (Campaign 974) was previously completed on this VIN, the physical defect was never mechanically repaired. The software update failed to prevent the physical, defectively manufactured components from destroying the engine. Hyundai is refusing to honor the safety campaign and replace the failed engine because the recall database incorrectly lists the recall status as "completed."

NHTSA ID

11750800

Incident

Jun 26, 2026

First notice was exterior top railing coating wearing down after just 3 years of having car. Notified dealership of this issue and was stated that my car was out of warranty. (Now 7yo) Exterior Paint is peeling off hood; exposing primer layering, as well as in some spots, the main body itself. This is a known defect caused by factory laquer coating and of which dealership states they STILL will not cover repair.

NHTSA ID

11749136

Incident

Jul 8, 2026

Some vehicles may exhibit difficulty starting in cold weather. This bulletin provides the procedure to perform an inspection on the starter magnetic switch for potential freezing and, if necessary, replace the starter magnetic switch (solenoid) assembly.

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driver‑side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN), that have been identified in U.S. vehicles following prior crashes, theft, or non‑certified airbag replacements. These inflators are not approved for use, may rupture during deployment, and have caused serious injuries and fatalities. Please see attached announcement, provided by NHTSA, for more details.

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous driver’s-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These inflators were not supplied, approved, or authorized by the vehicle manufacturers and have primarily been found in vehicles that previously experienced a crash and underwent airbag replacement using non-genuine parts. These dangerous inflators have ruptured during deployment, posing a serious risk of injury or death due to metal fragments entering the vehicle cabin. To date, Hyundai is aware of three people who have died while driving a Hyundai vehicle with one of these substandard replacement airbag inflators that deployed in what likely would have been a survivable crash. NHTSA has issued a public advisory urging vehicle owners and service professionals to have vehicles inspected if there is reason to believe that a non-genuine replacement airbag may have been installed. Vehicles with salvage or rebuilt titles, prior airbag deployments, or unknown repair histories may present a higher risk. NHTSA strongly cautions against self-inspection by vehicle owners and recommends inspection by trained technicians.

In response to this trend, we engineered a software upgrade that addresses the social media theft method and made it available to owners of eligible models free of charge at authorized Hyundai dealers since early 2023. In addition to the anti-theft software, we’ve developed a new zinc-reinforced ignition cylinder protector hardware upgrade that can be installed at the ignition cylinder location to provide additional protection against the social media theft method. Because your Hyundai vehicle with the VIN listed above (“Subject Vehicle”) was not factory-equipped with an engine immobilizer and was previously eligible for the software upgrade, you are now eligible until March 31, 2027 to have the ignition cylinder protector installed — if you request it — at no cost to you through an authorized Hyundai dealership.

A Class Action settlement regarding the TRW Airbag was recently decided. Based on the Class Action, customers are eligible for certain settlement benefits. Impacted vehicles are also noted below. For further information regarding settlement benefits and contacts, please review the corresponding dealer notification. It is available on Hyundaidealer.com under Hyundai Tech Info > Service News.

Hyundai has settled a class action lawsuit that alleges that certain Hyundai and Kia Class Vehicles (defined below) contain defective ZF-TRW airbag control units (“ZF-TRW ACUs”) that are vulnerable to a condition called electrical overstress, which may cause the vehicles’ airbags and other safety features to fail during a collision. Hyundai has not been found liable for any claims alleged in the lawsuit. Instead, Hyundai reached a voluntary settlement (referred as “the Settlement” or “the proposed Settlement”) to avoid lengthy litigation and provide relief to people who own ed or leased Class Vehicles in the United States and U.S. Territories. Class Members may be entitled to compensation if they submit valid and timely Claims.