2022 Hyundai Kona

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

The vehicle hesitates, jerks, and shakes when accelerating into traffic. The vehicle is at the dealership right now and they said Hyundai won’t approve replacement of the dual clutch unless it’s its below 60%. It’s currently at 61% on one side and 66% on the other side. In my opinion this vehicle is unsafe to drive but they are forcing my daughter to keep driving the vehicle. This is unacceptable.

NHTSA ID

11775149

Incident

Oct 30, 2026

The vehicle is a 2022 Hyundai Kona N Line, VIN [XXX]. The driver-assistance/safety systems have intermittently malfunctioned. The reported problems include false forward-collision warnings, unintended automatic emergency braking when there is no apparent obstacle or collision threat, false blind-spot/side warnings, and unwanted steering intervention from the lane-assist system. The exact failed component is UNKNOWN. Possible involved systems include the Forward Collision-Avoidance Assist system, Lane Keeping/Lane Following Assist, Blind-Spot Collision Warning/Collision-Avoidance Assist, related cameras/radar sensors, control modules, wiring, or software. The vehicle remains available for inspection upon request. These malfunctions create a serious crash risk because the vehicle may unexpectedly brake or steer while traveling at highway speed. Three different drivers in my household have independently experienced abnormal behavior from these systems. My greatest concern is that sudden braking or steering intervention could cause the vehicle to be struck from behind, leave its lane, enter another lane, or collide with another vehicle or fixed object. The vehicle was taken to AutoFair Hyundai for inspection and diagnosis. The dealership stated that it could not reproduce the condition during its evaluation and did not find a stored diagnostic trouble code. The dealership therefore did not identify a specific cause or perform a repair directed at the reported forward-collision, blind-spot, braking, or steering malfunction. A rocker cover assembly was replaced under warranty for a separate issue. The dealership has stated that it is checking whether the affected driver-assistance systems can be permanently disabled. Hyundai Motor America has also been notified through a national customer-care case. Hyundai is aware that the complaint remains unresolved. There are not always warning lamps or stored fault codes associated with the events. The symptoms are INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION

NHTSA ID

11770622

Incident

Sep 15, 2026

I purchased this 2022 Hyundai Kona used in May 2025 with approximately 55,000 miles. Within about one to two months of purchase, in June 2025, the transmission began to malfunction. When I pressed the accelerator, the speedometer and engine speed would climb but the vehicle would not accelerate, resulting in a sudden loss of acceleration while driving. This happened in traffic on a public road, which put me at serious risk of being rear-ended and left me unable to safely merge, cross intersections, or maintain speed. The vehicle was taken to a Hyundai dealership service center, which diagnosed a transmission failure and performed a transmission repair in August 2025. In October 2026, about 14 months after that repair and about 17 months after I purchased the vehicle, the exact same symptom returned. When accelerating, the speedometer surges while the vehicle fails to accelerate and loses drive. This has again occurred on public roads. The vehicle now has approximately 78,000 miles. This is a serious safety concern, not only for me but for everyone driving around me. The loss of acceleration is sudden and unpredictable, and it occurs while the vehicle is in motion, including in traffic. It puts the driver and surrounding vehicles at risk of a collision. I have stopped driving the vehicle until it is repaired. Warning signs: No warning lights or messages appeared before the failure. The first symptom was the speedometer surging with no corresponding acceleration. Confirmation and inspection: The first failure was diagnosed and repaired by a Hyundai dealership service center in August 2025. The current failure will be taken to the same service center for diagnosis. The vehicle and transmission are available for inspection. I am reporting this because the same symptom has led to transmission failure twice in only about 17 months of ownership.

NHTSA ID

11768313

Incident

Oct 1, 2026

Today, my Kona tried to kill me. I was traveling on a freeway in a construction zone. Road conditions were clear: no fog, precipitation, potholes or obstructions. Traffic slowed down to 30 mph as the rightmost lane becomes an exit only lane (and people exchanged between the middle and right lane). Traffic continued to flow freely around 50 mph in the left lane. I was in the middle lane, and after passing the off ramp my lane was clear for at least an eighth of a mile ahead (all visible traffic in front of me had taken the exit). I began to accelerate back up to freeway speeds when the "Automatic Emergency Braking" engaged for no reason. There was a curved driving path on the display (which read "Automatic Emergency Braking"), and it seemed like the car was trying to force me into the left lane (underneath a semi truck). I could feel the same motored pull that the Kona has while using the "lane keeping assistance" feature. But unlike the lane assist which takes 20 pounds to manually override, this took approximately 80 pounds of force to fight. Even fighting the turn, I was multiple feet into the left lane. The only reason I was not crushed by the wheels of the semi trailer is because the driver was hugging the left side of their lane. I was nearly rear-ended and the 4 cars behind me nearly had a pile-up because of this as well. My best guess is that it detected the cement barrier along the side of the curved road and incorrectly determined that I was on a collision path with it. Since it was a construction zone, the cement barrier was approximately 3 feet outside of the lane. In reality, this feature is not production ready and needs to be fixed/removed from the fleet.

NHTSA ID

11767691

Incident

Sep 29, 2026

My radiator has coolant leak. I noticed the fluid getting low and the smell. I had to put fluid in 2-3 times the last month. I took it into the shop and they confirmed that it is the lower left part of the radiator that it’s leaking from and it has to get replaced. I did notice on a campaign 24\-EM\-005H\. for the Hyundai Kona 2022. But my VIN number wasn’t part of that. It is having the same leak and I have to get the radiator replaced. My car has 65000 miles on it so it wasn’t covered under warranty. It is in the auto shop now and will cost me over 1200 to get it fixed.

NHTSA ID

11765879

Incident

Sep 1, 2026

Transmission (7 speed DCT) partial failure causing intermittent lack of acceleration, bucking, violent shifts. No warning lights are displayed. Despite being only days and about 1000 miles beyond the warranty neither Hyundai nor the dealer show interest in repairing this except at my cost, which is not feasible.

NHTSA ID

11763673

Incident

Sep 1, 2026

The contact owns a 2022 Hyundai Kona. The contact stated that while driving 65 MPH and depressing the accelerator pedal, the vehicle failed to respond as intended. No warning lights illuminated. A dealer was contacted. The vehicle was serviced under NHTSA Campaign Number: 22V746000 (POWER TRAIN); by the owner, but the remedy failed to fix the vehicle. The contact stated that the failure had occurred after the recall repair was performed. The contact stated that the failure had occurred twice. The manufacturer was notified of the failure and informed the contact that the issue would be escalated. The failure mileage was 27,000.

NHTSA ID

11755087

Incident

Aug 3, 2026

Mileage

27,000 mi

COMPONENT/SYSTEM: Air Conditioning (HVAC) / Climate Control System and closed-loop refrigerant lines. The vehicle and all climate control components are available for immediate inspection. SAFETY RISK: Total loss of cooling in peak summer heat (90°F-95°F+) causes cabin temperatures to rapidly exceed 110°F. This sudden heat trapped in the vehicle caused me (the driver) acute heat exhaustion, culminating in a medical fainting episode. The vehicle regularly transports my newborn baby and toddler, subjecting them to severe heatstroke risks. Additionally, an ongoing 4-year chemical refrigerant leak inside an enclosed EV cabin creates an active toxic inhalation hazard for all passengers. DEALER CONFIRMATION: Yes. The failure has been repeatedly confirmed and documented by authorized Hyundai dealerships, including Paramus Hyundai, Garvey Hyundai, and Liberty Hyundai. Technicians repeatedly measured zero refrigerant charge/pressure, performed UV dye tests, and completed major repairs including AC line and radiator rebuilds without resolving the leak. INSPECTION HISTORY: Yes. Inspected multiple times by authorized Hyundai dealership technicians under official Corporate Case Nos #42549212, #41020884, and #23781133. WARNING LAMPS/SYMPTOMS: No dashboard warning lamps or error messages ever appeared. The only symptom was the AC suddenly blowing boiling hot air as refrigerant leaked out. This failure first appeared in Summer 2022 (shortly after vehicle purchase) and has recurred every summer for 4 consecutive years despite repeated warranty repair attempts.

NHTSA ID

11753892

Incident

Jul 27, 2026

This bulletin provides information related to the navigation and head unit software changes introduced in the 2026 2nd Navigation Map and Software Update. The changes may vary depending on vehicle type, model, and navigation system. Refer to the 2026 2nd Navigation Map and Software Update Key Improvements and Additional Improvements tables in this TSB for a list of specific changes. The software can be downloaded via Navigation Updater (NAU) and updated by USB.

Some Hyundai vehicles may be equipped with a parking distance warning (PDW) sensor(s) that may trigger various DTCs and display warning messages on the instrument cluster, resulting in the PDW sensor(s) failing to detect nearby objects or triggering multiple false alarms. This condition may be a result of external damage to the PDW sensor membrane or sensor cover from rock chips or road debris, a collision, or previous vehicle repairs or modifications.

Some vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin outlines the combustion chamber cleaning procedure for vehicles diagnosed with this condition. All internal combustion engines consume some engine oil during normal operation, depending on driving conditions and mileage, and this procedure should only be performed when deemed necessary based on inspection and diagnosis of the vehicle as outlined in TSB 26-EM-015H, Engine Oil Consumption – Inspection & Repair Guidelines, or the latest revision.

Certain vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin provides the inspection and repair procedures for vehicles exhibiting this condition. All internal combustion engines consume engine oil as part of normal engine operation. Oil consumption rates may vary based on mileage, operating conditions, driving habits, and maintenance history. Hyundai recommends following the prescribed maintenance schedule and periodically checking the engine oil level using the dipstick to maintain proper engine oil level.

Certain 2021-2023 model year Kona, 2021-2023 model year Kona Electric, and 2022-2023 model year Kona N vehicles may experience an inoperable horn that may be caused by foreign substances causing internal parts to oxidize. At Hyundai, we are committed to providing vehicles of outstanding quality and value. In an effort to meet this commitment, the warranty coverage for the horn assembly replacement has been extended to 10 years / 120,000 miles from the date of original retail delivery or date of first use (whichever occurs first) and is valid for original and subsequent owners.

Some vehicles may have an inoperable horn that may be caused by foreign substances causing internal parts to oxidize. Hyundai is extending the warranty coverage for the horn replacement under this condition to 10 years or 120,000 miles from the date of original retail delivery or date of first use (whichever occurs first) and is valid for original and subsequent owners. If a horn needs to be replaced, follow the instructions within this TSB to install the latest design. Please note that any vehicles under 10 years/120,000 miles are covered by this TSB, even if vehicle is within original warranty of 5 years/60,000 miles.