2025 Hyundai Santa Fe Tires & wheels Problems

235/60R18 103H While driving the 1year old car, the tire pressure reading in the vehicle began to go down, upon exiting the vehicle it was determined that two holes blew through in the side wall of the tire. Thankfully, this was not as dangerous of a situation as it could’ve been as the car had just come off the highway and was traveling at a lower speed a residential neighborhood. The tire is not available, it was disposed at the place it was replaced at. There were no major tire stores open as it was a Sunday so it replacement tire had to be purchased from a local tire vendor.

NHTSA ID

11753774

Incident

Jul 26, 2026

First tire blowout- 6/3/26- on Ohio turnpike tire just blew. No nails / no pothole/ no reason back passengers side Second tire blowout - 7/4/26 on laurel street Pittston ( paved road, hit small bump in road. Nothing unusual) tire just blew out. Front drivers side). No nails no reason) Third tire issue -7 /16/26 large bubble noticed on back drivers side . Going to try to drive it to get ANOTHER new tire. After investing this on the internet, this is a know problem with the pitelli scorpion tire on the calligraphy model. We were never notified . Recommendation in line is to Replace all 4 tires! We just patio 1300.00 for the other 2 new ones which are apparently not safe. We no have to get a tire We were lucky that the 2 blowouts did not cause us to get in an accident or cause injury to someone. It’s only a matter of time and hundai will have a major suit in their hands I am going to file a complaint with Hyundai and the attorney general and anyone else I can think of. People need to be warned and they need to pay for new tires tie me plus the ones I already replaced Ethan now need to get rid of. If you Google you will see this had been a known problem previously reported to Hyundai

NHTSA ID

11750737

Incident

Jun 3, 2026

Component: TIRES Tire Brand: Pirelli Model: Scorpion (255/45R20) Vehicle: 2025 Hyundai Santa Fe Calligraphy Complaint Description: I have experienced two separate failures of the right‑rear Pirelli Scorpion 20" tire on my 2025 Hyundai Santa Fe Calligraphy within a four‑week period. Both failures occurred during normal driving on paved roads with no significant impact event. The first failure was a loss of air due to a puncture in the sidewall area. I was able to use the on board sealant kit to sufficiently repair the tire and get it to Belle Tire. The tire was replaced as the damage was on the sidewall on May 5, 2026. On June 6, 2026 while driving on HWY 75 in Ohio, the replacement tire on the same right‑rear corner also failed, again losing air rapidly and causing us to pull over to the side of the highway. Both failures occurred at low mileage and under normal driving conditions with no impact. This pattern suggests a potential safety‑related defect involving the OEM Pirelli Scorpion 255/45R20 tires used on the Santa Fe Calligraphy. I have since learned that many other owners of 2024–2025 Hyundai Santa Fe models equipped with these same 20" Pirelli Scorpion tires are reporting sidewall punctures, bulges, and repeated failures, often on the passenger‑side tires. Repeated tire failures on the same wheel position pose a serious safety risk, including the possibility of sudden blowouts at highway speeds. I am reporting this so NHTSA can investigate whether these tires or their application on this vehicle are defective.

NHTSA ID

11742527

Incident

Jun 6, 2026

My car has 11,000 miles and there is a bulge in the sidewall on the front passenger side. I did not hit a curb or pothole to cause this damage.Multiple people have complained of this same defect in their Hyundai Santa Fe around the same mileage.

NHTSA ID

11734022

Incident

Apr 26, 2026

P245/45/21 pirelli scorpion AS NCS sidewall on 3 tires has large bubble after 14,600 miles. Hyundai dealer advised of findings. Replaced tires at my cost. Many problems reported on this issue for the Hyundai Santa Fe 2025 Calligraphy model. No other tires options available to fix this on going problem.

NHTSA ID

11731424

Incident

Apr 14, 2026

Pirella extra load radial tubeless R85133 255/45 R20 105v M+S I have had two tires from this same line that has sidewalk bubbles and two tires that have completely been blown out all within one year... four tires in one year with problems.

NHTSA ID

11730968

Incident

Dec 28, 2025

Tire sidewalk had a bubble in it after 6 months of use and normal wear and tear. Pirella extra load radial tubeless R85133 255/45 R20 105v M+S

NHTSA ID

11730966

Incident

Apr 13, 2025

The tire sidewall developed a bubble in it. The tire is only 3 months old.

NHTSA ID

11730965

Incident

Apr 13, 2026

This complaint goes with my issue 11727421. After I replaced my driver from in [XXX] , my passenger front blew out on XX entrance ramp from the expressway north of [XXX] . Called [XXX] and AAA took us to [XXX] . Replaced tire next day. Two tire failures on the same trip! This one was scary. Very busy highway there north of [XXX] . We were on the inside lane with little room to guardrail. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11727441

Incident

Mar 23, 2026

255/45R20 We had a front driver tire get a bubble on our way to Florida. Had it replaced in [XXX] . On our trip back we had a blowout to the passenger front on XX just outside of [XXX] , in a very vulnerable area on the left side of the road. Called Hyundai SOS and they had AAA come. Got my wife out through the drivers door and over the guardrail while we waited. Called [XXX] as the traffic was flying by and the car has very little room on the berm. The tire blowing had no warning. Got a new tire the next day in [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11727421

Incident

Mar 23, 2026

With only 3320 miles on vehicle have a Bubble on sidewall didn't hit anything. P 255/ 45 R 20 105V Pirelli States could happen if it was a pothole.

NHTSA ID

11723381

Incident

Feb 28, 2026

Have had two sidewall bubbles appear, one was right front tire with approximately 7000 miles, second was left front tire with 11,500 miles. Both were OEM equipment on 2025 Hyundai Santa Fe hybrid limited fwd. Tire size 255/45/R20. No blowouts. Replaced tires at great expense and inconvenience immediately upon finding bubble on sidewall.

NHTSA ID

11721857

Incident

Mar 2, 2026

I am reporting premature tire wear on OEM Goodyear Assurance 235/60R18 tires installed on my AWD 2025 Hyundai Santa Fe SEL (VIN: [XXX] ). Component/System: OEM tires; documented and can be inspected at the dealership, which serves as a neutral, third-party verifier, or via submitted records. Safety risk: AWD vehicles require uniform tires; uneven tread risks drivetrain damage and unsafe handling, endangering myself and others. Confirmation: PA state inspection (11/17/2025) at 6,172 miles: Rear 3/32”, Front 5/32”. Dealer Delaney Hyundai (RO# 494892) documented the issue. Current mileage 7,074; tread wear ~1/32” per 881 miles, estimated current depth Rear 2/32”, Front 4/32”. Inspection: Documented by dealer and PA inspection; no manufacturer inspection yet. Warning symptoms: None beyond premature tread wear. Phone attempts to manufacturer: [XXX] (10:54, 7 min, snarky, refused escalation), 11:02 – 15-min hold no answer (son’s phone 8 min hold); [XXX] (11:17, 35 min), insisted on retail Goodyear center, finally agreed to supervisor callback (24–48 business hours). Requested resolution: Corporate review and replacement of all four OEM tires, including mounting, balancing, and disposal, coordinated with dealership documentation and PA inspection. No retail Goodyear referral should be required; inspection is only for verification as part of corporate review. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11716212

Incident

Feb 6, 2026

As I was driving I heard a pop the front driver side tire popped from side wall And the back driver side tire has a big bubble in it and I did not hit any pot holes 2 tires on the same side failed on me and my car only has around 1500 miles one pop and one has a big bubble on a new car

NHTSA ID

11706670

Incident

Dec 21, 2025

Pirelli Scorpion MS 255/45 R20 105V M+S A large bulge was found on the inside sidewall of the tire immediately adjacent to the tread. We had it inspected due to a slight shimmy in the nearly new (<3000 miles) vehicle, which had been present since delivery when traveling at highway speeds. We were told that the car was unsafe to drive but neither the dealership where we bought the vehicle and the dealership where we were having it serviced were willing to provide any relief (loaner, warrantee or discounted tire(s), etc.) Pirelli indicated that they may cover it under warrantee but that the tire would need to be shipped to them for inspection to determine if the condition was due to a defect. We drove it slowly home and after a few days of not driving it while trying to get some assistance, we purchased 4 new tires. We were able to find approximately a dozen other similar reports for 2025 Santa Fes with the same tires that had experienced the same issue; one such report indicated that 3 out of the 4 original tires all developed a bulge on the sidewall. When I first attempted to purchase new tires at Costco, the manager "refused" to sell me tires because he insisted that it was a defect and that the dealership should replace it but they did sell them to me after the dealership again refused to do so. We did not retain the tire and the only people to inspect it were the technician at the dealership where we had it serviced and the manager of the Costco tire center. There were no warning lights, but there was a slight shimmy at highway speed (~70 mph) from the time we took delivery until we replaced the tires. The defect was on the inside sidewall and was not readily visible when the tire was installed.

NHTSA ID

11705170

Incident

Oct 8, 2025