2016 Hyundai Tucson Engine Problems

While stopped at a traffic light, the engine began producing a loud metallic clattering and clanking sound, consistent with connecting rod bearing failure (rod knock). There was no prior warning light or indication of this specific failure. When the light changed, the vehicle would not accelerate normally, leaving me stalled in a lane of moving traffic. I was forced to make an emergency turn to get the vehicle out of the way of oncoming and crossing traffic. The engine would not hold an idle afterward and has not run since. The vehicle was towed to a Hyundai dealership, where a service department employee stated by phone that this 1.6L turbocharged engine family has a known, documented history of severe factory defects affecting the connecting rod bearings.

NHTSA ID

11753197

Incident

Jul 22, 2026

The engine is failing at 128,000 miles. The car is burning so much oil that it is impossible to drive more than 500 miles without the oil running dry. The problem has been inspected by the Hyundai dealership nearest me. The vehicle notified me of the oil issue by illuminating the oil light. The issue started after the turbo failed at 127,000 miles. The turbo was replaced at a cost $3,500 and immediately afterwards the vehicle which previously did not burn oil now does. It doesn't just burn oil it consumes it like a black hole.

NHTSA ID

11749884

Incident

Jun 1, 2026

While driving, the vehicle experienced a sudden and severe loss of motive power accompanied by a loud, catastrophic internal knocking sound from the engine compartment. The vehicle was towed to an authorized Hyundai dealership (Piazza Hyundai of Limerick), where a certified diagnostic technician confirmed a severe internal connecting rod bearing failure (rod knock). This sudden engine failure creates a significant highway safety hazard due to the immediate loss of acceleration and power steering/brake assistance if the engine completely seizes while operational. Hyundai has issued widespread safety recalls and a 15-year/150,000-mile extended warranty (TXXM) for this exact failure mode in other engine displacements (such as the 2.0L Nu GDI), yet they have excluded the 1.6L Turbo engine from identical coverage despite it suffering from the exact same manufacturing defect and presenting the same public safety risk.

NHTSA ID

11747780

Incident

Oct 30, 2025

The contact owns a 2016 Hyundai Tucson. While the contact’s daughter was driving approximately 55 MPH, the vehicle started to lose motive power. The vehicle failed to restart immediately. The vehicle was started after a while; however, the check engine warning light was illuminated. The vehicle was taken to a Goodyear Service Center to be diagnosed. The contact was informed that the engine had seized and needed to be repaired. The dealer was contacted. The manufacturer was not made aware of the failure. The failure mileage was approximately 119,479.

NHTSA ID

11746702

Incident

Jun 18, 2026

Mileage

119,479 mi

The vehicle severely shudders, jerks, and hesitates from a stop and while making a turn, during both acceleration and deceleration, making it entirely unsafe to drive. The vehicle has been completely un-driveable for the past 6 days. The check engine light illuminated, and on 4/9/26, the dealer documented a failed transmission judder test and kept the car, issuing a loaner. A temporary software patch failed after two weeks. Upon return, the dealer reported they were unable to recreate the problem, recommended returning when the vehicle demonstrates the problem more frequently, and refused to mechanically repair the dual-clutch transmission under my active original-owner 100,000-mile powertrain warranty, basically instructing me to continue to drive a seriously un-safe vehicle. Most recently, a yellow dashboard warning light illuminated, and the vehicle entered a dangerous 'limp mode,' severely restricting power and struggling to move before the light cleared after cooling down. The vehicle is completely un-driveable and parked.

NHTSA ID

11743723

Incident

Jun 7, 2026

Oil consumption engine ticking hesitate to change gears poor acceleration.

NHTSA ID

11742112

Incident

Jun 4, 2026

The contact owns a 2016 Hyundai Tucson. The contact stated while driving 50 MPH, the vehicle failed to accelerate as intended and stalled. There was no warning light illuminated. The contact was able to pull over to the side of the road, where the contact restarted the vehicle. The contact drove to his workplace and parted the vehicle. However, the vehicle later failed to start. The vehicle was towed to the dealer it was purchased from, and the contact was informed that the engine had failed. The vehicle was not repaired. The vehicle was then towed to Affordable Towing and Repair, where it was diagnosed that the engine had failed and needed to be replaced. The manufacturer was not contacted. The vehicle was towed to 125,000.

NHTSA ID

11741794

Incident

Mar 1, 2026

Mileage

125,000 mi

Oil drains very fast even with regular oil changes and maintenance. The vehicle began shaking and then completely stopped with very little warning. Check engine light flashed for under 60 seconds then vehicle would not move forward on the highway creating a major safety hazard. Engine smelled hot and like burning rubber.

NHTSA ID

11737712

Incident

May 10, 2026

The contact owns a 2016 Hyundai Tucson. The contact stated that while driving at an undisclosed speed, the check engine warning light was illuminated and there was an abnormal sound coming from the engine compartment. The vehicle was taken to a dealer where it was diagnosed that the vehicle needed an oil consumption cleaning. The vehicle was repaired however, the failure persisted. The manufacturer was not notified of the failure. The failure mileage was unknown.

NHTSA ID

11736165

Incident

May 4, 2026

The engine in this 2016 Hyundai Tucson has experienced progressive failure symptoms consistent with the known rod bearing defect covered under Hyundai's engine warranty extension campaign. Symptoms include: excessive oil consumption requiring frequent top-offs over several months, severely degraded acceleration, failure to upshift under load, and an audible metallic crunching noise occurring around 4,000 RPM. A knock sensor fault code (P1326) was previously triggered (on 2/16/26), confirmed by a mechanic (on 2/17/26), and cleared. The dealer was visited (on 2/17/26) and refused to perform the campaign repair, stating no active code was present at that time. The vehicle is available for inspection. The problem has not been confirmed by the dealer despite a visit; the dealer declined to act citing absence of an active code. The vehicle has not been inspected by police or insurance. Warning symptoms include the prior knock sensor code, oil consumption, loss of power, and the current mechanical noise. Symptoms first appeared several months ago and have progressively worsened. The dealer's refusal to act under the existing campaign despite documented symptoms has left this vehicle in a dangerous condition on public roads.

NHTSA ID

11735304

Incident

Feb 16, 2026

The contact owns a 2016 Hyundai Tucson. The contact stated that while driving at an undisclosed speed, there was an abnormal sound coming from the engine compartment. Moments later, the vehicle stalled after driving a very short distance. An independent mechanic arrived at the residence to perform an oil change and found metal shavings inside the oil. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 94,000.

NHTSA ID

11727954

Incident

Jun 15, 2025

Mileage

94,000 mi

Hyundai Tucson Sport 2016 GDI engine. I am the original owner of this truck I have taken care of this truck so much it being my first brand new purchase. No oil leaks NOTHING! When I first purchased the vehicle I noticed that it would stall when I would accelerate but did not think too much of it since it was brand new. A few years passed started to notice frequent oil changes were supposed to be made. Another few years turbocharger went out had to get it replaced. The engine consumes so much oil at first I thought it was because the turbocharger was out so when I got it fixed I thought that would fix that issue and it didn’t. I got an oil change March 2, 2026 and on March 21, 2026 I was on the highway and the truck started to shake really bad I exited the highway went straight to the oil place they said I had no oil on the dipstick I got ANOTHER oil change (expensive) and when I turned on the car to leave the car shook again and the engine light was flickering on and off and finally stayed on the dash board. Barely made it home. Got a tow truck to tow it to Hyundai dealership they told me they will not see it unless I pay the diagnostic fee of $200 and even then they think it’s the engine with everything I described to them. They said since there are no recalls on the Tucson that Hyundai will not do anything for me I would have to pay out of pocket for everything. Had to pay the tow truck again to tow it to my house ($250). My car has all the symptoms all the other cars have that they have recalled. This is a huge safety issue because i drive on the highway a lot and everyone knows a car with no oil is extremely dangerous.

NHTSA ID

11727134

Incident

Mar 21, 2026

I am writing regarding the diagnosis provided for my vehicle [XXX] . I was informed today that the engine failure is being attributed to a "water hose failure" rather than the engine defects covered under the active safety recall/settlement regarding Connecting Rod Bearing failure. As there were no coolant leaks before or after the vehicle was towed to your dealership. I am formally requesting a re-evaluation and more detailed evidence. Given the known history of these engines seizing, I need to ensure this diagnosis is absolutely correct and not a symptom of the internal defect. I request the following information be provided immediately: 1. Evidence of Overheating: Did the vehicle store any specific "overheating" codes in the ECU prior to the engine shutting off? 2. Oil Pan Inspection: Has the oil pan been removed to inspect for metal shavings or debris? If the connecting rod bearings failed (the recall issue), there will likely be metallic debris in the oil, regardless of the condition of the water hose. 3. Bearing Clearance Test (BCT): Was the mandated Bearing Clearance Test performed? If not, I request that this be done, or that a teardown be performed to inspect the rod bearings specifically. 4. Causal Link: Can you provide evidence that the water hose failed causing the engine to seize, rather than the engine seizing causing a pressure spike that damaged the cooling system? I have no transportation to work and school. They would not honor a loaner. This has happened since Decemeber of 2025. I await your written response with the requested photos and technical data. My case # with Hyundai Consumer Affairs # XXX Please provide: All relevant photographs Freeze-frame and ECU data Technician diagnostic notes Results of oil pan inspection and/or BCT (if performed) Any physical evidence supporting the stated cause of failure I request this information be sent in writing at your earliest convenience. Thank you for your attention to INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U

NHTSA ID

11726365

Incident

Dec 13, 2025

Vehicle: 2016 Hyundai Tucson Issue Category: Engine / Powertrain / Vehicle Safety Complaint: I am reporting a serious safety issue involving my 2016 Hyundai Tucson equipped with a Theta II engine. My vehicle first displayed an engine oil warning light. I immediately took the vehicle to an authorized Hyundai dealership, where I was charged approximately $500 for an oil change and diagnostic testing. I was told there were no issues with the vehicle. Within approximately 20 miles of leaving the dealership, the vehicle suddenly entered limp mode while driving and displayed diagnostic code P1326. This created a dangerous situation as the vehicle lost power unexpectedly. I returned the vehicle to the dealership, where a software update was performed. However, within another 20–30 miles, the exact same issue occurred again, with the vehicle entering limp mode and triggering code P1326. Hyundai has now refused to repair the engine under warranty and is attempting to attribute the issue to a catalytic converter problem, despite the presence of code P1326, which is associated with engine rod bearing failure and is part of a known defect affecting these vehicles. This condition presents a significant safety risk, as the vehicle can lose power suddenly while driving, increasing the risk of a crash. I believe this issue is directly related to the known Hyundai Theta II engine defect, which has been the subject of recalls and a class action settlement. I am requesting that NHTSA investigate Hyundai’s handling of these failures and their refusal to repair vehicles experiencing known engine defects that pose a safety risk

NHTSA ID

11725130

Incident

Nov 7, 2025

The transmission began slipping and hesitating within days of purchase. The vehicle intermittently fails to accelerate when pressing the gas pedal, especially when pulling into traffic or crossing intersections. This creates a serious safety risk because the vehicle does not respond when needed, leaving me exposed to oncoming traffic. The issue is intermittent and does not always trigger warning lamps or fault codes. The problem has been reproduced multiple times by me while driving under normal conditions. The selling dealer performed only a brief test drive and stated they could not duplicate the issue, but the hesitation and failure‑to‑accelerate continue to occur. The vehicle has not yet been inspected by Hyundai, but the symptoms match known issues with the 2016 Tucson’s dual‑clutch transmission and TCM logic. There were no warning lights prior to the failure, and the symptoms first appeared within the first week of ownership. The vehicle is available for inspection upon request.

NHTSA ID

11723654

Incident

Feb 28, 2026

"On [XXX], my 2016 Hyundai Tucson (VIN [XXX] ) experienced severe engine power loss and mechanical noise under load while driving uphill, creating a dangerous safety situation. This occurred 2 days after a dealer visit (February 19, 2026) where an open KSDS Service Campaign (TSB HCE22-14-E600-TL, Issue 10D021) — directly related to engine monitoring — was left incomplete. The dealer subsequently denied an engine evaluation citing mileage over 150,000, despite the open campaign having no mileage restriction and despite a prior verbal commitment to cover repairs. Multiple follow-up attempts by phone, email, and WhatsApp have been ignored." INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11723436

Incident

Feb 21, 2026

Excessive oil consumption caused engine failure on December 17, 2025. My truck stopped and I was stranded on Highway I55 South for 4 hours. Hyundai and the Extended warranty has denied fixing my truck. It is still at [XXX] Hyundai as of today. Hyundai’s failure to properly diagnose or repair this issue when it was first reported under warranty has caused financial burden, diminished vehicle value, loss of use and inconvenience, and emotional distress and stress. This is a legitimate safety concern. I am demanding resolution of an ongoing excessive oil consumption defect in my 2016 Hyundai vehicle. This defect began while the vehicle was under warranty and has continued despite proper maintenance and compliance with Hyundai’s service requirements. I expect Hyundai to honor its legal and contractual obligations without further delay. Please contact [XXX] [XXX] Hyundai) @ [XXX] for details regarding repairs, oil consumption tests, etc. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11718400

Incident

Dec 17, 2025

The engine, specifically cylinder # 3, has had a catastrophic failure at 114,000 miles. Engine repair shops and engine experts have determined the only fix is a complete engine replacement. Cost estimates are $8500 for a new engine + labor estimated at $2000. Scrap value is estimated at $1000 - $1500 The dealer from whom we bought the car in late 2015 said it is out of warranty. This is unacceptable. Please, please issue a recall on the engine of this vehicle. The vehicle is available for inspection if requested. Failure was catastrophic Problem has been confirmed by engine experts The car is not drivable to a manufacturing facility The engine has not been inspected by police nor our insurance company There we no warning lamps or messages Symptoms include shuddering at initial acceleration beginning at 75,000 miles Dealer said there was no problem and recommended and performed a transmission fluid change

NHTSA ID

11717961

Incident

Jan 5, 2026

The contact owns a 2016 Hyundai Tucson. The contact stated that the check engine warning light was illuminated, and there was a ticking sound coming from the front of the vehicle. The vehicle was taken to Auto Zone, where a mechanic diagnosed the vehicle with a knock sensor failure. The knock sensor was replaced. The mechanic informed the contact that the vehicle was included in Manufacturer Campaign: CS966 for the transmission control module (TCM). The vehicle was taken to the dealer, who confirmed that the vehicle was included and the software update was performed. After the vehicle was repaired, the check engine warning light was no longer illuminated; however, approximately 30 minutes later, the vehicle failed to exceed 35 MPH, and the check engine warning light started flashing. The vehicle was returned to the dealer, and the contact was informed that the software update caused the vehicle to enter LIMP Mode to protect the engine. The dealer informed the contact to drive the vehicle for 30 days or a total of 500 -1000 miles, and if the vehicle continued to enter LIMP Mode or failed to operate as needed, to return the vehicle for the engine to be replaced. There were no additional repairs performed. The manufacturer was not informed of the failure. The failure mileage was approximately 125,000.

NHTSA ID

11715203

Incident

Jan 20, 2026

Mileage

125,000 mi

I have diligently maintained the vehicle with all scheduled services performed at the Rick Case Hyundai dealership. My maintenance records show a documented history of proper oil changes and other essential services. These records confirm that the vehicle was regularly serviced according to the manufacturer's recommendations. The diagnostic report from the dealership indicates bad piston and heat marks, but there is no evidence to suggest this was caused by a lack of proper maintenance.

NHTSA ID

11713678

Incident

Jul 1, 2025

I am filing this complaint regarding my 2016 Hyundai Tucson due to excessive oil consumption. The vehicle burns oil at an abnormal rate, requiring me to add approximately one quart of engine oil every one to two weeks, even though the vehicle is driven very infrequently. This condition poses a serious safety risk because the engine could run low or completely out of oil while the vehicle is in operation, potentially causing sudden engine failure. This vehicle is used to transport my family, including children, which puts their safety at risk. I have taken the vehicle to Hyundai dealerships multiple times for full ispection , but no defect, warning, or solution was ever identified or communicated to me. There have been no warning lights or messages on the dashboard to alert me of low oil levels or engine problems, increasing the risk of failure without warning. The problem is ongoing and repeatable, and the vehicle and engine are available for inspection upon request.

NHTSA ID

11711941

Incident

Dec 1, 2023

There is a major problem with certain year Hyundai vehicles from 2016-2021 with the engine burning oil and clogging up the exhaust. My moms vehicle has been at dealership for evaluation and combustion cleaning multiple times and the problem still continues. There has been times where she is driving car and it starts to bog down and loose power which is a safety issue especially if on highway. The vehicle is burning oil, occasionally have to add oil. The engine light does come on at times. The car has been at dealership for recommended oil consumption test at every 1000 miles and has not passed. Combustion cleaning done each time and sent on way. Called and made complaint with Hyundai corporate and and got no where. The tech department at Hyundai factory gave dealership recommendations to do which were completed and still having same issue. The factory was only willing to cover 70% off the cost of new catalytic convertor and my mom to be responsible for remaining balance. Hyundai claimed that the convertor was out of warranty 8 years/80,000 miles even though this has been going on for past 2 years. This is not a problem caused by consumer but an issue with factory. Hyundai not living up to there 10 year/100,000 mile warranty as they advertise. There are facebook groups with people having same problems as we are with dealership not really doing anything other than combustion cleaning as advised by factory and corporate not doing anything either. I believe this is a major safety/defect issue with engines in these Hyundai Vehicles . What happens when someone is on the highway and the vehicle bogs down and another vehicle comes from behind and slams into you?

NHTSA ID

11711157

Incident

Apr 4, 2022

The car has been diagnosed with internal engine failure by both an independent service center and a dealership service center. The issue was described as a rod timing issue causing knocking, leading to failure of the engine. A light was not on for a majority of the issue but did start flashing before car became completely undrivable. The car was sold to me with this issue and has been driven for nearly 3 years with a power loss issue that was dismissed as turbo lag or other issues. Driving a car with this issue that does not alert with a check engine light is a major threat to driver and passenger safety as it can result in engine seizure and vehicle fires. The engine issues began at the least before 58,000 miles, with total failure occuring at roughly 96,000 miles. Hyundai is known for this issue, particularly in turbo model engines. Only once during ownership of the car did the check engine light come on prior to engine failure. When checked, it was described as a catalytic converter issue. The service center also did an oil change on the car, and the light went off. The check engine light did not come on again for more than a year. The check engine light did not come on until after the issue was diagnosed by the independent service center it was taken to in January 2026.

NHTSA ID

11711041

Incident

Jan 8, 2026

On my husband's way home from work he explained to me that the car had a "hiccup" and then an engine light blinked on, then it died at an intersection. He was pretty close to home so he got it started again and drove it home. He replaced spark plugs and coil packs and it still had a misfire. We took it to an auto repair shop where they did a scan and told us it had a dead hole in cylinder 2 and that it needs a full engine replacement. The car also had an oil change just before Thanksgiving. My husband checks oil regularly and added a quart a month before the oil change and it seems to consume more oil then it should.

NHTSA ID

11710952

Incident

Jan 5, 2026

Numerous issues with this vehicle. Now, when having oil change, told by the hyundai service center that it is using excessive oil and may need a new engine. In researching this problem, have discovered hyundai has had several problems with excessive oil consumption in their many of their hyundai vehicles, including the 2016 Tuscan

NHTSA ID

11710436

Incident

Dec 31, 2025