RoadVitals

2002 Kia Sedona Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
8
Latest Dec 4, 2016
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
4%
of 198 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 Kia Sedona submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Dec 4, 2016

IT IS NEARLY IMPOSSIBLE TO PUMP GAS INTO THE VAN. THE PUMP KEEPS SHUTTING OFF NO MATTER HOW SLOW I PUMP OR HOW FAR I PUT THE NOZZLE INTO THE TANK.

NHTSA ID
10929784
Incident
Dec 1, 2015
Mileage
150,000 mi
ElectricalEngineFuel system
Filed May 3, 2016
Fire reported

I WAS DRIVING NO LESS THEN THAN BLOCK FROM MY HOUSE - WHEN I NOTICE SMOKE FROM THE DRIVER SIDE FUSE PANEL AND NEXT THING YOU KNOW THE WHOLE PANEL BECAME ENGULF IN FLAMES. I CALLED THE FIRE DEPARTMENT AND ABLE TO PUT FIRE OUT- BUT UNFORTUNATELY, THE CAR BECOME TOTAL IN THE DAMAGE.

NHTSA ID
10862700
Incident
May 2, 2016
Mileage
1,800,000 mi
ElectricalFuel systemSeat belts+1 more
Filed Jul 14, 2004

MY KIA SODONA VAN AT 63,000 MILES BEGAN TO STALL AFTER INITIAL START. ENGINE HAS TO BE REVVED REPEATEDLY TO GET IT TO GO. TOOK IT IN AND WAS TOLD THE ALTERNATOR NEEDED REPLACING, 400+ DOLLARS AND A WHOLE DAY OF WAITING IT IS STILL NOT RUNNING RIGHT, IN FACT IT IS WORSE THAN BEFORE. WAS TOLD TO BRING IT BACK IN, MAY HAVE A FUEL PROBLEM. WAS THE ALTERNATOR EVEN BAD?!! OTHER THINGS CONTINUE TO BREAK OR FALL APART ON THE VAN. HEAD SUPPORTS ARE BROKEN ON TWO SEATS, WILL NOT STAY UP. IF IN A CRASH WOULD NOT HAVE THE SUPPORT THESE ARE SUPPOSED TO GIVE! ONE OF THE SIDE DOORS WILL NOT CLOSE PROPERLY. WAS TOLD IT WOULD BE AROUND 100 DOLLARS TO CHANGE OUT A BALL BEARING IN THE DOOR! THESE ARE NOT COVERED UNDER THE WONDERFUL BOGUS 100,000 MILE WARRANTY. *AK

NHTSA ID
10081047
Incident
Jul 13, 2004
Fuel system
Filed Apr 15, 2003

AFTER SEVERAL ATTEMPTS TO START THE VEHICLE IT WAS TOWED TO A MECHANICS GARAGE. THE MECHANIC STATED THE FUEL PUMP WAS DEFECTIVE. *NLM *JB

NHTSA ID
10015935
Incident
Apr 14, 2003
Mileage
23,580 mi
Fuel system
Filed Sep 28, 2002

EVER SINCE I'VE OWNED THE KIA SEDONA I HAVE NOT BEEN ABLE TO FILL THE GAS TANK WITHOUT FUEL SPITTING BACK OUT AT ME FROM THE FILLER TUBE. I'M NOT TOPPING OFF THE TANK, I'M EITHER FILLING IT BY HOLDING THE FUEL NOZZLE WITH MY HAND OR USING THE LITTLE CATCH TO HOLD THE FUEL NOZZLE OPEN. THE VAN HAD A VALVE REPLACED BY THE DEALER IN THE FILLER TUBE BUT THIS DID NOT FIX THE PROBLEM. AFTER A THIRD TRY TO GET THE PROBLEM FIXED AT A DIFFERANT KIA DEALER THE SERVICE ADVISOR HAD ME CALL THE KIA HOTLINE AT 1800-333-4542 AND I WAS TOLD THE SAME THING THAT THE SERVICE ADVISOR HIMSELF HAD BEEN TOLD BY KIA, THAT THIS PROBLEM WAS NORMAL FOR THE SEDONA AND HERE IS WHY ACCORDING TO KIA, THE FILLER TUBE FEEDS GAS INTO THE TANK AT THE BOTTOM OF THE TANK THEREFORE BUILDING UP PRESSURE INSIDE THE GAS TANK AS IT IS BEING FILLED. THE SOLUTION: FILL THE TANK UP VERY SLOWLY AS TO NOT BUILD UP PRESSURE INSIDE THE TANK WHILE FILLING. I'VE OWNED A FEW CARS AND NEVER HAD TO WORRY ABOUT FILLING UP THE TANKS FAST OR SLOW, PUT THE NOZZLE IN THE TANK PUMP THE GAS THE NOZZLE SHUTS OFF WHEN IT'S FULL YOU PAY AND HAVE A NICE DAY. ANY HELP OR ASSISTANCE IS GREATLY APPRECIATED, I FEEL THIS IS A SAFETY/DESIGN ISSUE AND WOULD VERY MUCH LIKE TO GET THE PROBLEM FIXED OR BUY A SAFER VAN. MY REFERANCE NUMBER THROUGH KIA IF IT WILL HELP IS 110625. MR

NHTSA ID
767861
Incident
May 28, 2002
Fuel system
Filed Aug 8, 2002

WHILE DRIVING 45 MPH FUEL WAS GUSHING FROM VEHICLE. VEHICLE WAS TOWED TO DEALER, FUEL LINE TO FUEL PUMP HAD COME OFF. CLAMP HAD NOT BEEN SECURELY ATTACHED.*AK

NHTSA ID
8015838
Incident
Aug 6, 2002
EngineFuel systemTransmission
Filed Aug 2, 2002

AN ENORMOUS AMOUNT OF GAS LEAKS FROM THE BOTTOM OF THE VAN. *JG

NHTSA ID
786404
Incident
Mar 20, 2002
Fuel system
Filed Jun 8, 2002

DANGEROUS DESIGN OF FUEL TANK FILLING SYSTEM. FUEL TANK FILLER RUBBER HOSE ATTACHES TO LOWER LOBE OF FUEL TANK. HOSE WILL CONTAIN FUEL UNTIL TANK IS NEARLY EMPTY. HOSE IS ROUTED BELOW UNIBODY FRAME RAIL AND IS HIGHLY SUSCEPTIBLE TO IMPACT DAMAGE FROM ROAD DEBRIS. IF HOSE WERE TO BECOME DAMAGED/DISLODGED, ENTIRE CONTENTS OF FUEL TANK COULD SPILL. IF THIS HAPPENED WHILE VEHICLE IS IN FORWARD MOTION, THE FUEL COULD SPRAY ONTO (LARGE) HOT MUFFLER POSITIONED TRANSVERSLEY, IMMEDIATELY AFT OF FUEL TANK. I FEEL THIS DESIGN PRESENTS AN EXTREME FIRE/EXPLOSION HAZARD THAT COULD BE FATAL TO VEHICLE OCCUPANTS. I HAVE NEVER SEEN SUCH A POORLY DESIGNED FUEL SYSTEM!*AK

NHTSA ID
762819

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .