Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
18
Latest Apr 7, 2021
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
0
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
3
3 injuries, 0 deaths reported
Overview
Our database contains 18 NHTSA owner-reported complaints for the 2004 Mercedes-Benz ML500, most frequently naming the steering, electrical and exterior lighting categories. 58 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
Monthly complaints peaked at 1 in Apr 2004. Most recent month: 1.View as table
Monthly owner complaints for the 2004 Mercedes-Benz ML500
Month
Complaints filed
Cumulative
Apr 2004
1
1
Jun 2004
1
2
Feb 2005
1
3
Sep 2005
1
4
Apr 2006
1
5
Dec 2006
1
6
Nov 2007
1
7
Jan 2008
1
8
Jan 2011
1
9
Feb 2011
1
10
Jan 2012
1
11
Oct 2013
1
12
Oct 2014
1
13
Nov 2014
1
14
Dec 2014
1
15
May 2016
1
16
Feb 2017
1
17
Apr 2021
1
18
What owners report
Complaints grouped by the component NHTSA recorded
Steering520.8%
Electrical520.8%
Exterior lighting28.3%
Heating & air conditioning28.3%
Brakes28.3%
Tires & wheels14.2%
Transmission14.2%
Body & structure14.2%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
No recalls in our database for this model year
That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
TL* THE CONTACT OWNS A 2004 MERCEDES-BENZ ML500. THE CONTACT STATED WHILE DRIVING 35 MPH, HE LOS CONTROL OF THE STEERING WHEEL. THE CONTACT STATED THAT THE STEERING WHEEL TURNED 360 DEGREES HOWEVER, THE WHEELS REMAINED IN A STRAIGHTFORWARD POSITION. THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE VEHICLE TO DRIFTED TO THE SHOULDER OF THE ROAD. THE CONTACT STATED THAT SEVERAL UNKNOWN WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TOWED MERCEDES BENZ OF CARY (2400 AUTO PARK BLVD, CARY, NC 27511, 919-380-1800) BUT WAS NOT YET DIAGNOSED NOR REPAIRED. THE MANUFACTURE WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 248,000.
NHTSA ID
11406909
Incident
Apr 6, 2021
Mileage
248,000 mi
Steering
Filed Feb 13, 2017
TL* THE CONTACT OWNS A 2004 MERCEDES-BENZ ML500. WHILE DRIVING 65 MPH, THE POWER STEERING SEIZED. A MECHANIC CONFIRMED THAT THE POWER STEERING HOSE NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS 123,000.
NHTSA ID
10954293
Incident
Feb 13, 2017
Mileage
123,000 mi
Body & structureFuel system
Filed May 3, 2016
SMELL GAS WHEN THE VEHICLE IS STARTED. RUST AROUND FRONT AND REAR FENDERS
NHTSA ID
10862907
Incident
Apr 30, 2016
Driver assistanceElectricalEngine
Filed Dec 27, 2014
THIS COULD BE RELATED TO A SOFTWARE PROBLEM IN ALL ML CLASS. 1. OBD SYSTEM CAUSE THE CHECK ENGINE LIGHT TO ILLUMINATE INCORRECTLY 2. STUCK FUEL-LEVEL SENSOR CAUSE TO REPORT INCORRECTLY 3. THE SPEEDOMETER OUT OF TOLERANCE IS REPORTING INCORRECTLY 4. OBD SYSTEM IS REPORTING INCORRECTLY CAUSING FAULTS IN SYSTEMS. *TR
NHTSA ID
10668448
Incident
Dec 2, 2013
Mileage
125,500 mi
Electrical
Filed Nov 26, 2014
THE BOSE DVD STEREO HAS NO SOUND EVERYTHING WORKS JUST NO SOUND THIS APPEAR TO BE A COMMON PROBLEM. *TR
NHTSA ID
10661074
Incident
Nov 26, 2014
Mileage
225,000 mi
Steering
Filed Oct 6, 2014
TL* THE CONTACT OWNS A 2004 MERCEDES BENZ ML500. WHILE DRIVING VARIOUS SPEEDS, THE STEERING WHEEL BECAME LOOSE AND REQUIRED EXCESSIVE FORCE TO CONTROL THE WHEEL. THE CONTACT NOTICED FLUID LEAKING FROM THE VEHICLE. THE FAILURE HAS OCCURRED FOR THE PAST EIGHT MONTHS. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 08V465000 (STEERING). THE DEALER STATED THAT THE STEERING FLUID WAS LOW AND NEEDED TO BE REPLENISHED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 165,000.
NHTSA ID
10641841
Incident
Feb 3, 2014
Mileage
165,000 mi
Steering
Filed Oct 17, 2013
TL* THE CONTACT OWNS A 2004 MERCEDES BENZ ML500. THE CONTACT STATED THAT THE STEERING WHEEL EXHIBITED A LOUD NOISE WHEN ATTEMPTING A TURN. THE MANUFACTURER WAS CONTACTED AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 08V465000 (STEERING). THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 70,000 AND THE APPROXIMATE CURRENT MILEAGE WAS 80,000.
NHTSA ID
10548273
Incident
Sep 1, 2011
Mileage
70,000 mi
Interior & seats
Filed Jan 31, 2012
1 injury reported
I WAS DRIVING ON THE HIGHWAY AND THE HEATED SEAT WAS TURNED ON THE PASSENGER SIDE OF MY MERCEDES ML 500 WITH MY 17 DAUGHTER SITTING IN THE SEAT. THE CAR STARTED TO SMELL AND MY DAUGHTERS SEAT FELT HOT TO HER. SHE TRIED TO MOVE HER SELF OVER AND BURNT THE PALM OF HER HAND ON THE SIDE OF THE SEAT. THE HEATED SEAT HAD BEEN BURNING AT A VERY HOT TEMPERATURE AND WAS MELTING THE LEATHER ON THE SEAT. I IMMEDIATELY TURNED OFF THE SEAT AND OPENED THE WINDOWS TO HELP COOL IT OFF. IT TOOK 30 MINUTES OR MORE FOR THE SEAT TO COOL OFF IN THAT SPOT. MY DAUGHTER JUMPED TO THE BACK SEAT WHILE IT WAS STILL HOT SO THAT SHE WOULD NOT GET BURNED AGAIN. *TT
NHTSA ID
10445967
Incident
Jan 29, 2012
Mileage
141,000 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
LI35.30-P-058566
POWER TRAIN
Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end). The noise is heard once in each instance when changing direction of travel. Note: Sound file in attachment Cause If the complaint is eliminated by experimentally loosening the outboard collar nut (by 1 turn), the problem is due to cracking of the microweld between the wheel bearing inner race and the joint housing of the side shaft. Note: The collar nut must always be replaced after being loosened. See also LI33.20-P-078406 Remedy Coat contact surface of side shaft with wheel bearing with Molykote paint. To do this, proceed as follows: 1. Remove side shafts 2. Clean contact surface A (see image file in attachment "Outer joint housing before") before coating with Molykote, using "spirit" (free of dust and grease) 3. Coat contact surface A (see image file in attachment "Outer joint housing after") with Molykote and leave to dry for "one hour" in removed condition 4. Reinstall side shafts Note: Before using the antifriction coating (Molykote), stir it or shake it thoroughly for (at least 1 minute).
LI82.10-P-078301
EXTERIOR LIGHTING
Complaint Headlamp, front fog lamp leaky or fogged. Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compensation diaphragm is fitted in the housing cover, then the lamp unit is a "closed system". Remedy Headlamp: Remedy 1 Clearing fogged/condensed LED headlamps: 1. Drive vehicle into workshop (temperature higher than +18 °C/+64.4 °F) and connect the exhaust extraction. Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing of fogged/condensed LED headlamps and LED rear lamps on electric vehicles: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). 2. Connect battery backup via a charger. 3. Open the front-end flap and ensure sufficient ventilation. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing fogged/condensed halogen/xenon headlamps: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine. 3. Open the hood. 4. Switch off the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Note: If there is no visible reduction in condensation, check the headlamp for malfunctions. (see Remedy 2) It is not physically possible to defog the headlamps completely. Fogging does not impair the operation or the service life of the headlamp. Note: Only implement Remedy 1 for model series 463 (from model year 2018) and model series 465. Remedy 2 A defective headlamp can be identified as follows: 1. Check the headlamp for external damage and that the cover caps and the diaphragm are correctly seated. 2. Check the electrical connectors of the plugs and pins. 3. Check for leak tightness according to LI82.10-P-078307. The test can only be conducted on headlamps. 4. If the headlamp or the rear lamp has any external damage, replace the component part in accordance with the WIS instructions. Note: External damage to the headlamp/rear lamp or faulty seating of the cover caps does not present a warranty or goodwill case. Note: With headlamps, it is possible to install desiccant packs if the problem occurs repeatedly. • Open ventilation system LI82.10-P-078302 • Closed ventilation system LI82.10-P-078304
LI82.10-P-078301
EXTERIOR LIGHTING
Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compensation diaphragm is fitted in the housing cover, then the lamp unit is a "closed system". Remedy Headlamp: Remedy 1 Clearing fogged/condensed LED headlamps: 1. Drive vehicle into workshop (temperature higher than +18 °C/+64.4 °F) and connect the exhaust extraction. Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing of fogged/condensed LED headlamps and LED rear lamps on electric vehicles: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). 2. Connect battery backup via a charger. 3. Open the front-end flap and ensure sufficient ventilation. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing fogged/condensed halogen/xenon headlamps: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine. 3. Open the hood. 4. Switch off the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Note: If there is no visible reduction in condensation, check the headlamp for malfunctions. (see Remedy 2) It is not physically possible to defog the headlamps completely. Fogging does not impair the operation or the service life of the headlamp. Note: Only implement Remedy 1 for model series 463 (from model year 2018) and model series 465. Remedy 2 A defective headlamp can be identified as follows: 1. Check the headlamp for external damage and that the cover caps and the diaphragm are correctly seated. 2. Check the electrical connectors of the plugs and pins. 3. Check for leak tightness according to LI82.10-P-078307. The test can only be conducted on headlamps. 4. If the headlamp or the rear lamp has any external damage, replace the component part in accordance with the WIS instructions. Note: External damage to the headlamp/rear lamp or faulty seating of the cover caps does not present a warranty or goodwill case. Note: With headlamps, it is possible to install desiccant packs if the problem occurs repeatedly. • Open ventilation system LI82.10-P-078302 • Closed ventilation system LI82.10-P-078304
LI82.10-P-078301
EXTERIOR LIGHTING
Complaint Headlamp, front fog lamp leaky or fogged Cause Fogging of the headlamps is a natural phenomenon, which can occur under certain climatic conditions. It does not lead to any technical impairment of the headlamp. If a pressure compensation diaphragm is fitted in the housing cover, then the lamp unit is a "closed system". Remedy Headlamp: Remedy 1 Clearing fogged/condensed LED headlamps: 1. Drive vehicle into workshop (temperature higher than +18 °C/+64.4 °F) and connect the exhaust extraction. Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine and connect battery support via a charger. 3. Open the hood. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing of fogged/condensed LED headlamps and LED rear lamps on electric vehicles: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). 2. Connect battery backup via a charger. 3. Open the front-end flap and ensure sufficient ventilation. 4. Switch on the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Clearing fogged/condensed halogen/xenon headlamps: 1. Drive the vehicle into the workshop (temperature higher than +18 °C/+64.4°F). Note: Do not perform an engine wash before the defogging test. 2. Switch off the engine. 3. Open the hood. 4. Switch off the lights. 5. Leave the vehicle in this state for 60 minutes. 6. Check for formation of condensation, a significant reduction in the formation of condensation must be clearly recognizable (thawing progress). Note: If there is no visible reduction in condensation, check the headlamp for malfunctions. (see Remedy 2) It is not physically possible to defog the headlamps completely. Fogging does not impair the operation or the service life of the headlamp. Remedy 2 A defective headlamp can be identified as follows: 1. Check the headlamp for external damage and that the cover caps and the diaphragm are correctly seated. 2. Check the electrical connectors of the plugs and pins. 3. Check for leak tightness according to LI82.10-P-078307. The test can only be conducted on headlamps. 4. If the headlamp or the rear lamp has any external damage, replace the component part in accordance with the WIS instructions. Note: External damage to the headlamp/rear lamp or faulty seating of the cover caps does not present a warranty or goodwill case. Note: With headlamps, it is possible to install desiccant packs if the problem occurs repeatedly. • Open ventilation system LI82.10-P-078302 • Closed ventilation system LI82.10-P-078304
LI33.30-P-056665
POWER TRAIN
Complaint Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end). The clunk is heard once when changing from forward to reverse (and vice versa). Note: Sound file in attachment Cause If the complaint is eliminated by experimentally loosening the outboard collar nut (by 1 turn), the problem is due to micromovement in the connection between the wheel bearing inner race and the joint housing of the side shaft. Note: The collar nut must always be replaced after being loosened and must be tightened to the specified torque. Remedy Coat contact surface of side shaft with wheel bearing with Molykote paint. To do this, proceed as follows: 1. Remove outboard side shafts (extract outer joint gearing from wheel hub) 2. Clean contact surface A (see picture file in attachment "Outer joint housing before") before coating with Molykote, using "spirit" (free of dust and grease) 3. Coat contact surface A (see image file in attachment "Outer joint housing after") using Molykote and leave to dry for one hour in removed condition 4. Reinstall side shafts Note: Before using the antifriction coating (Molykote), stir or shake it well (for at least 1 minute).
LI33.30-P-056665
POWER TRAIN
Complaint Single throttle lift-off clunking noise from the side shaft when moving off (audible at the outboard end). The clunk is heard once when changing from forward to reverse (and vice versa). Note: Sound file in attachment Cause If the complaint is eliminated by experimentally loosening the outboard collar nut (by 1 turn), the problem is due to micromovement in the connection between the wheel bearing inner race and the joint housing of the side shaft. Note: The collar nut must always be replaced after being loosened and must be tightened to the specified torque. Remedy Coat contact surface of side shaft with wheel bearing with Molykote paint. To do this, proceed as follows: 1. Remove outboard side shafts (extract outer joint gearing from wheel hub) 2. Clean contact surface A (see image file in attachment "Outer joint housing before") before coating with Molykote, using "spirit" (free of dust and grease) 3. Coat contact surface A (see image file in attachment "Outer joint housing after") using Molykote and leave to dry for one hour in removed condition 4. Reinstall side shafts
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.