RoadVitals

2004 Pontiac Sunfire

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
32
Latest Aug 13, 2020
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest Oct 17, 2008
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
4
1 injuries, 0 deaths reported

Overview

Our database contains 32 NHTSA owner-reported complaints for the 2004 Pontiac Sunfire, most frequently naming the electrical, engine and body & structure categories. 2 safety recalls have been issued covering this model year; and 461 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Electrical1642.1%
  • Engine718.4%
  • Body & structure37.9%
  • Exterior lighting37.9%
  • Brakes37.9%
  • Driver assistance25.3%
  • Tires & wheels12.6%
  • Interior & seats12.6%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
08E063000

STEERING

Oct 17, 2008
3,855 units potentially affected
The defect: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
The risk: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
The remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
DORMAN PRODUCTS, INC.View on NHTSA.gov
04V300000

SEAT BELTS:REAR/OTHER

Jun 23, 2004
37 units potentially affected
The defect: CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
The risk: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
The remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.
GENERAL MOTORS CORP.Manufacturer number 04056View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 32
Body & structure
Filed Aug 13, 2020

WHILE DRIVING MY 2004 PONTIAC SUNFIRE, I HAD TO HOLD THE STEERING WHEEL TO THE LEFT IN ORDER FOR IT TO GO STRAIGHT. I THOUGHT I MIGHT NEED A FRONT END ALIGNMENT AND DROPPED THE CAR OFF AT MY NEIGHBORHOOD FIRESTONE DEALER THAT NORMALLY WORKS ON MY CARS. AFTER CHECKING THE CAR, THEY CALLED ME AND SAID THE FRAME OF THE CAR WAS RUSTED OUT AND IT WAS UNSAFE TO DRIVE. WHEN I PICKED UP THE CAR, THEY GAVE ME PICTURES OF THE FRONT PASSENGER SIDE OF THE FRAME WHICH ALL READY HAD CRACKED APART DUE TO THE RUST. THEY SAID IF YOU HIT A POTHOLE OR ANYTHING IN THE ROAD THE FRAME COULD SPLIT APART AND CAUSE AN ACCIDENT. I CALLED A BODY SHOP TO SEE IF IT COULD BE REPAIRED AND THEY SAID IT WAS TO BIG OF A JOB.. THEY RECOMMENDED JUNKING THE CAR.. THIS CAR IS IN REAL GOOD SHAPE EXCEPT FOR THIS MAJOR DEFECT. THIS HAS FORCED ME TO BUY ANOTHER CAR.. I'M VERY DISAPPOINTED IN THE QUALITY OF YOUR PRODUCT. I FEEL THERE SHOULD BE A RECALL FOR THIS PROBLEM.

NHTSA ID
11349088
Incident
Aug 12, 2020
Filed Aug 15, 2017

THE INNER IGNITION LOCK NEEDS TO BE CHANGED ABOUT EVERY 60,000 MILES. YOU CAN'T TURN THE KEY OVER AT ALL SO OBVIOUSLY YOU CAN'T START YOUR CAR. THIS SHOULD BE A RECALL, ALOT OF OTHER PEOPLE HAVE THE SAME PROBLEM.

NHTSA ID
11015293
Incident
Apr 20, 2017
Mileage
176,557 mi
Body & structure
Filed May 12, 2015

MY DAUGHTER LEFT HOME AND THE VEHICLE FRAME, OF THE 2004 PONTIAC SUNFIRE,BROKE IN TWO PARTS WHILE SHE WAS DRIVING THE VEHICLE. THE TOW TRUCK DRIVER SAID IT BROKE DUE TO IT RUSTED INTO TWO PARTS. SHE WAS NOT INJURED BUT THE CAR OF COURSE WAS INOPERABLE. THERE WAS NO WRECK OR ACCIDENT FOR THE FRAME OF THIS VEHICLE TO DISINTEGRATE. SHE COULD HAVE BEEN SERIOUSLY INJURED IF SHE WAS TRAVELING AT MORE THAN 35 MPH AND ON AN OPEN HIGHWAY. I CONTACTED GENERAL MOTORS AND THEY GAVE THIS A GM CASE NUMBER AND SUGGESTED I CONTACT YOU CONCERNING THIS PROBLEM TO MAKE OTHER VEHICLE OWNERS AWARE OF IT. THE SHOP THAT IS REPAIRING THE VEHICLE STATED HE HAD A HARD TIME FINDING A FRAME DUE TO THE FACT THIS IS VERY COMMON IN PONTIAC SUNFIRE VEHICLES. THIS IS A VERY SERIOUS SAFETY ISSUE.

NHTSA ID
10716042
Incident
May 8, 2015
Mileage
92,000 mi
Driver assistanceElectricalEngine
Filed Sep 18, 2014

BOUGHT CAR USED IN 2013. EVERYTHING SEEMED TO BE OKAY UNTIL 9/12/14 WHEN THE THEFT SYSTEM SERVICE LIGHT CAME ON AND I NOTICED THE SPEEDOMETER, RPMS, AND GAS INDICATORS WERE NOT READING - CAR BEGAN STALLING LIKE IT WAS GOING TO SHUT DOWN. I WAS TRAVELING ABOUT 50 TO 55 MPH ON A BUSY STREET. AFTER CAR IS SHUT OFF FOR A TIME IT STARTS UP OKAY AND RUNS UNTIL THE SAME THING REOCCURS AFTER GOING ABOUT 20 MILES OR SO - IF CAR SHUTS DOWN WHILE MOVING IT COULD CAUSE A SERIOUS INJURY OR DEATH. I HAVE READ NUMEROUS COMPLAINTS ABOUT THIS SAME THING ON VARIOUS WEBSITES. APPARENTLY, THE APPROXIMATE COST TO FIX IS $400.00 - I AM ON A LIMITED INCOME AND CANNOT AFFORD. PLEASE HELP. *TR

NHTSA ID
10637233
Incident
Sep 12, 2014
Mileage
112,000 mi
BrakesElectricalSteering
Filed Jun 5, 2014

VEHICLE DOES NOT ALWAYS START RIGHT AWAY. THE VEHICLE HAS SHUT OFF MULTIPLE TIMES WHILE DRIVING IN TOWN AND ON THE HIGHWAY. *TR

NHTSA ID
10596516
Incident
Jan 15, 2014
Mileage
102,000 mi
ElectricalEngine
Filed Apr 24, 2014

VEHICLE WAS DRIVEN AND PARKED FOR THE EVENING. IN THE MORNING WENT TO START THE VEHICLE AND VEHICLE WOULD NOT START. MULTIPLE ATTEMPTS WERE TRIED TO START. NEW STARTER INSTALLED AND STILL NO SUCCESS TO START. VEHICLE WAS TOWED TO REPAIR SHOP. AFTER EVALUATION IT WAS FOUND THE TIMING CHAINS HAD BROKEN AND INFRINGED ON THE CYLINDER HEADS. VEHICLE REQUIRES REPLACEMENT ENGINE AS PER MECHANIC. INVESTIGATED OTHER CLAIMS OF THE SAME INCIDENT HAPPENING AND HAVE FOUND THAT THE 2.2L ECOTEC ENGINE HAS HAD SEVERAL COMPLAINTS OVER THE LAST 5-7 YEARS. *TR

NHTSA ID
10584763
Incident
Apr 14, 2014
Mileage
55,000 mi
Engine
Filed Oct 17, 2013

TL* THE CONTACT OWNS A 2004 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE TIMING CHAIN BECAME FRACTURED AND AS RESULT, THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 74,000 AND THE CURRENT MILEAGE WAS UNKNOWN.

NHTSA ID
10548218
Incident
Oct 9, 2007
Mileage
74,000 mi
Filed Apr 16, 2013

IN JANUARY OF 2006 THE TACHOMETER GAUGE STARTED JUMPING AROUND NOT READING CORRECT, BY CLICKING THE IGNITION ON AND OFF WITH THE CAR NOT RUNNING IT WOULD RE-SET. IN THE FALL OF 2012 THE TEMPERATURE GAUGE STARTED AND CONTINUES TO READ WRONG. APRIL 1ST 2013, NOW THE FUEL GAUGE HAS STARED TURNING COUNTER CLOCKWISE AND NO LONGER WORKS.

NHTSA ID
10511106
Incident
Jan 14, 2006
Mileage
18,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

PIP5601C

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

23-NA-001

ELECTRICAL SYSTEM

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

PIP5358D

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.

PIP4723J

ELECTRICAL SYSTEM

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

PIT5099H

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

PIT5099H

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Pontiac Sunfire by model year
YearComplaintsRecallsInvestigationsIssue Index
2005681035.3
2004Viewing322048.5
2003722252.4
2002822050.3
2001663259.5
2000963362.4
1999935053.5
19981207054.0
19971909366.4
199620110365.8
19951197160.7
1994200—
1991100—
1985200—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.