2001 Pontiac Sunfire

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

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TL* THE CONTACT OWNS A 2001 PONTIAC SUNFIRE. THE CONTACT STATED THAT THE ANTI-THEFT WARNING INDICATOR KEPT RANDOMLY ILLUMINATING. THE VEHICLE WAS ABLE TO START AND, AT TIMES, UPON ENTERING THE VEHICLE, THE KEY WOULD NOT TURN OVER TO START THE VEHICLE FROM THE IGNITION. THE DEALER REPLACED THE BATTERY AND THE IGNITION SWITCH, BUT THE FAILURE CONTINUED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V036000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ID

10979465

Incident

Mar 3, 2014

IN PART DUE TO CORROSION OF THE LOWER CONTROL ARM, IT EXPERIENCED A SUDDEN STRUCTURAL FAILURE RESULTING IN A SIGNIFICANT LOSS OF STEERING CONTROL. THIS PROBLEM OCCURRED TWICE TO MY VEHICLE. THE FIRST TIME IT OCCURRED WAS WHEN CORNERING AN HITTING A SMALL POTHOLE. I HAD THE CAR REPAIRED BY A GM DEALERSHIP AND THE SECOND TIME A FEW YEARS LATER THIS OCCURRED AGAIN AND IT WAS WHEN I HAD TO STOP ABRUPTLY TO AVOID A CAR RUNNING A RED LIGHT. THIS WAS THE SAME PART THAT FAILED EACH TIME AND RENDERED THE VEHICLE UN-DRIVEABLE.

NHTSA ID

10944208

Incident

Aug 15, 2016

Mileage

114,000 mi

TL* THE CONTACT OWNS A 2001 PONTIAC SUNFIRE. WHILE DRIVING 25 MPH, THE IGNITION SWITCHED OFF INDEPENDENTLY AND CAUSED THE STEERING WHEEL TO LOCK WITHOUT WARNING. THE FAILURE CAUSED A FOUR VEHICLE CRASH. THE AIR BAGS FAILED TO DEPLOY AND THE VEHICLE WAS DESTROYED. IT WAS UNKNOWN IF ANY INJURIES WERE SUSTAINED OR IF A POLICE REPORT WAS FILED. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS UNAVAILABLE.

NHTSA ID

10661403

Incident

Jun 5, 2014

TL* THE CONTACT OWNS A 2001 PONTIAC SUNFIRE. THE CONTACT STATED THAT THE TRACTION CONTROL, SERVICE ENGINE AND ABS WARNING LIGHTS ILLUMINATED. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE HAS NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 82,000.

NHTSA ID

10652659

Incident

Jul 9, 2014

Mileage

82,000 mi

TL* THE CONTACT OWNS A 2001 PONTIAC SUNFIRE. WHILE DRIVING VARIOUS SPEEDS, THE ENGINE STALLED. THE VEHICLE WAS ABLE TO RESTART AND THE TRACTION WARNING INDICATOR ILLUMINATED. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.

NHTSA ID

10640748

Incident

Oct 1, 2014

Mileage

98,000 mi

CONTACTED A LOCAL AUTO DEALER, CUTTER PONTIAC (WAIPAHU, HAWAII - LEVY, SERVICE AGENT, PH# 808-564-9520) AND INQUIRED ABOUT MY VEHICLES POSTED 3 RECALL ISSUES; IGNITION, FUEL SYSTEM, & STEERING WHEEL. I EVEN EMAILED AN OFFICIAL LIST OF MY VEHICLE'S RECALL ISSUES I WAS TOLD THE FOLLOWING, AFTER LEVY HAD THE OPPORTUNITY TO REVIEW MY EMAIL,WITH MY RECALL LIST: 1. IGNITION - I WAS TOLD THAT MY CONCERN HAD PAST THE ORIGINAL DATE OF RECALL, 2004 ???, SO DEALER IS UNABLE HELP ME RESOLVE THIS ISSUE 2. FUEL SYSTEM - I NOTED THAT I SMELLED FUEL BACK A FEW WEEKS PRIOR, I WOULD NEED TO BRING MY VEHICLE DOWN AND THEY WOULD DIAGNOSE THE PROBLEM, BUT WOULD CHARGE ME FOR THE DIAGNOSTIC CHECK. 3. STEERING WHEEL - AGAIN, I WAS TOLD THEY WOULD NEED TO DO A DIAGNOSTIC CHECK, BUT STILL CHARGE ME. I INFORMED THAT MY VIN, DID NOT SHOW UP ON THEIR COMPUTER LIST I INITIALLY MADE AN A SERVICE APPOINTMENT, BUT CANCELLED ...... AS I WAS NOT PREPARED TO PAY DIAGNOSTIC TESTS TO CONFIRM MY VEHICLE'S RECALL ISSUES. THANK YOU *TR

NHTSA ID

10627127

Incident

Aug 19, 2014

Mileage

65,964 mi

ALL OF A SUDDEN, MY FRONT BRAKES NO LONGER WORKED PROPERLY?! ONLY REAR, EMERGENCY BRAKE AND L FRONT? HAD R FRONT CALIPER COMPLETELY REMOVED AND REPLACED, YET PROBLEM STILL EXISTED?! WAS TOLD SOMETHING COULD BE WRONG WITH GM'S ANTI LOCK BRAKE UNIT INSTALLED INTO THE MASTER BRAKE CYLINDER? COST WAS GOING TO BE AROUND $800.00 TO REPLACE UNIT THAT, ON MY VEHICLE WAS ASSEMBLED IN MEXICO? *TR

NHTSA ID

10515617

Incident

Mar 13, 2013

Mileage

73,000 mi

TL* THE CONTACT OWNS A 2001 PONTIAC SUNFIRE. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING WHILE DRIVING AT ANY SPEED. THE FAILURE WAS EXPERIENCED SEVERAL TIMES. THE CONTACT REPLACED THE FUSES. THE VEHICLE WAS NOT TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC TEST PERFORMED. THE FAILURE AND THE CURRENT MILEAGES WERE 116,000. UPDATED 06/20/12*LJ THE CONSUMER STATED THE FUEL INJECTION WAS NOT REPLACED. HER HUSBAND REPLACED THE FUSES. UPDATED 06/22/12 UPDATED 8/20/12 *CN THE CONSUMER ALSO STATED THE VEHICLE USED AN EXCESSIVE AMOUNT OF FUEL. UPDATED 08/23/12

NHTSA ID

10458915

Incident

Mar 1, 2012

Mileage

116,000 mi

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.