RoadVitals

1996 Pontiac Sunfire

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
201
Latest Sep 13, 2016
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
10
Latest Oct 17, 2008
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
3
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
41
24 injuries, 0 deaths reported

Overview

Our database contains 201 NHTSA owner-reported complaints for the 1996 Pontiac Sunfire, most frequently naming the engine, electrical and airbags categories. 10 safety recalls have been issued covering this model year; 3 NHTSA investigations name it; and 85 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

10 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

STEERING

Oct 17, 2008
3,855 units potentially affected
The defect: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
The risk: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
The remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
DORMAN PRODUCTS, INC.View on NHTSA.gov

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Feb 26, 2007
3,124 units potentially affected
The defect: CERTAIN DELPHI AFTERMARKET FUEL PUMP MODULES / MODULE RESERVOIR ASSEMBLIES (MRA) THAT WERE SOLD FOR USE ON THE ABOVE LISTED VEHICLES. DURING PRODUCTION THE MRAS VENT AND FUEL RETURN TUBES WERE REVERSED. THIS CONDITION CAN RESULT IN THE VEHICLE NOT RUNNING CORRECTLY (IDLE ROUGH AND/OR STALL) DUE TO AN OVERLY RICH FUEL BLEND OR THE VEHICLE'S EVAPORATIVE EMISSION CARBON CANISTER MAY LEAK FUEL.
The risk: A STALLED VEHICLE CAN INCREASE THE RISK OF A VEHICLE CRASH. A FUEL LEAK CAN RESULT IN A FIRE.
The remedy: DELPHI WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE MRAS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2007. OWNERS CAN CONTACT DELPHI AT 1-877-335-7443.

EXTERIOR LIGHTING

Mar 23, 2006
61,944 units potentially affected
The defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
The risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
The remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
PRO-A MOTORS, INC.View on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

DP03007ClosedDefect Petition

UNINTENDED VEHICLE ACCELERATION

Opened Oct 14, 2003
Closed Jan 30, 2004

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

FUEL SYSTEM, OTHER:DELIVERY
PE02001ClosedPreliminary Evaluation

FIRE IN STEERING COLUMN AREA

Opened Jan 3, 2002
Closed Mar 15, 2002
ELECTRICAL SYSTEMLed to recall 02V070000
EA98001ClosedEngineering Analysis

OVERSENSITIVE AIR BAG DEPLOYMENTS

Opened Jan 23, 1998
Closed Jul 31, 1998

There is no summary currently available

AIR BAGSLed to recall 98V146000

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Fuel system
Filed Sep 13, 2016

SUNFIRE WON'T START A SOMETHING WITH FUEL PUMP

NHTSA ID
10906226
Incident
Jul 21, 2016
Mileage
257,895 mi
AirbagsBody & structureInterior & seats
Filed May 20, 2015
Crash reportedFire reported1 injury reported

MY WRECK HAPPENED IN 2006. THE AIR BAG DEPLOYED AND CRUSHED MY FACE I HAD TO HAVE TITANIUM PLATES PUT IN MY FACE CRASHED MY LEGS BROKE MANY BONES.

NHTSA ID
10717454
Incident
May 17, 2006
Mileage
137,000 mi
Airbags
Filed May 31, 2013

TL* THE CONTACT OWNS A 1996 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE PARKED, THE DRIVER'S SIDE AIR BAG DEPLOYED INADVERTENTLY. THE CONTACT THEN SHIFTED INTO REVERSE AND THE PASSENGER'S SIDE AIR BAG DEPLOYED INADVERTENTLY. THE CONTACT HAD NOT BEEN INVOLVED IN A CRASH. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE INCIDENT. THE APPROXIMATE FAILURE MILEAGE WAS 209,600. *TR

NHTSA ID
10514559
Incident
May 31, 2013
Mileage
209,600 mi
Body & structureBrakesFuel system+3 more
Filed Jun 11, 2011

NUMEROUS FAILURES WITH MY CAR I AM ONLY LISTING THE ONES WHICH HAVE HAPPENED MORE THAN ONCE 1..TRANSMISSION FAILURE, TRANSMISSION FAILED 3 TIMES FIRST TIME WHILE TRAVELING 35MPH CAR CAME TO A DEAD STOP TIRES LOCKED UP, CAR WOULD NOT EVEN ROLL, CAUSING NEAR ACCIDENT. 2...WINDOW MOTORS FAILED TWICE ON EACH EACH DOOR OF MY 4 DOOR CAR 3...HEADLIGHT SWITCH HAS FAILED 3 TIMES CAUSING DANGEROUS SITUATION AT NIGHT 4...SEVERE WATER LEAK IN TRUNK AREA , WATER GETTING IN THROUGH FENDER WELL OR TRUNK UNDERBODY, CAUSED SO MUCH TO PUDDLE UP A MUSHROOM STARTED GROWING FROM BACK SEAT,... WATER PUDDLED UNDERNEATH CARPET IN SPARE TIRE AREA SO IT WAS NOT VISIBLE TO NAKED EYE, BUT WAS SLOSHING BACK AND FORTH WITH EVERY STOP AND GO OF VEHICLE STILL TO THIS DAY HAVE NOT BEEN ABLE TO PINPOINT EXACT LOCATION WATER IS GETTING IN ALTHOUGH IT FOR SURE IS FROM UNDERBODY 5... OTHER DEFECTS INCLUDE RADIO DISPLAY LIGHTS FAIL ON 2 RADIOS, SEATBELTS AND STEERING WHEEL BECOME TOO HOT IN SUMMER BRAKE PADS WEAR UNEVENLY,,,, FUEL PUMPS GO OUT OFTEN. *TR

NHTSA ID
10405944
Incident
May 1, 2011
Mileage
75,000 mi
Brakes
Filed Feb 22, 2011

1996 PONTIAC SUNFIRE 2.2L. REAR RIGHT BRAKE LOCKS. CAUSES THE CAR TO SHUDDER AND DIFFICULT TO STOP. THIS ALSO CAUSES THE ABS AND BRAKE LIGHT TO ILLUMINATE ON THE DASH. BRAKES HAVE BEEN REPLACED. POSSIBLE FAILURE TO STOP IS THE GREATEST CONCERN. THIS MAY LEAD TO ACCIDENT. *TR

NHTSA ID
10384013
Incident
Feb 22, 2011
Mileage
188,300 mi
Airbags
Filed Oct 6, 2009
1 injury reported

TL* THE CONTACT OWNS A 1996 PONTIAC SUNFIRE. WHILE DRIVING 30 MPH THE DRIVER FRONTAL AIR BAG DEPLOYED WITHOUT WARRANT. AS A CONSEQUENCE SHE SUSTAINED BRUISES TO HER FACE AND SHOULDERS. SHE FILED REPORT NUMBER 71762569700 WITH THE MANUFACTURER, AND SHE WAS AWAITING A RESPONSE. THE VEHICLE WAS IN THE PROCESS OF BEING TO TOWED TO THE DEALER FOR INSPECTION. THE FAILURE AND CURRENT MILEAGES WERE 180,000.

NHTSA ID
10286427
Incident
Sep 30, 2009
Mileage
180,000 mi
Steering
Filed Mar 22, 2009

FEBRUARY 25, 2009 - NOTICED WHEN USING THE TILT STEERING LEVER, THE STEERING COLUMN DID NOT LOCK AT CERTAIN LEVELS (LOWER POSITION). WITHIN A WEEK OF NOTICING THIS PROBLEM, I NOTICE THE STEERING COLUMN SEEMED LOOSE AND WHEN IT WAS DIFFICULT AT TIMES WHEN TURNING LEFT. IN ONE INCIDENT, NEARLY LOST CONTROL OF THE VEHICLE WHEN ANOTHER VEHICLE VEERED INTO MY LANE ON THE FREEWAY AT SPEEDS OF 65 MPH. I HAD TO OVER COMPENSATE THE IMMEDIATE TURN TO AVOID LOOSING CONTROL OF THE VEHICLE AND CRASHING. MARCH 13, 2009 - NOISE HEARD WHEN TURNING OR STEERING THE VEHICLE. CHECK POWER STEERING FLUID - SLIGHTLY LOW, ADDED POWER STEERING FLUID - NOISE WENT AWAY. MARCH 14, 2009 - NOTICED POWER STEERING FLUID LEAK NEAR BOTH FRONT WHEELS. NOISE AGAIN HEARD - IT APPEARS THE RACK AND PINION STEERING IS THE PROBLEM. THIS WAS A PREVIOUS RECALL BY GM (NHTSA NO 02V286000) AND MY VEHICLE WAS REPAIRED IN 2003 BASED ON THE RECALL. FURTHER RESEARCH INDICATES THIS HAS HAPPENED TO OTHER CONSUMERS AFTER THE REPAIRS HAD BEEN MADE BY A GM CERTIFIED MECHANIC AT A DEALERSHIP. THE GM DEALERSHIP DOES NOT WANT TO REPAIR THEIR PREVIOUS WORK AT NO CHARGE. I BELIEVE THIS SHOULD BE REPAIRED AT NO COST TO ME, AS IT WAS A PREVIOUS RECALL, SERVICED WHEN NOTIFIED OF THE RECALL AND CONTINUES TO BE A PROBLEM THAT COULD OR WILL RESULT IN A CRASH OR INJURIES TO THE VEHICLE OCCUPANTS SHOULD THE STEERING LOCK-UP DUE TO THE RACK AND PINION FAILURE. MARCH 15, 2009 - TILT STEERING DOES NOT WORK AND THE STEERING WHEEL LOCKS IN ONE POSITION, ALL THE WAY UP AND TENDS TO EXTEND MORE LEFT THAN RIGHT. IT APPEARS A PIN ON THE STEERING COLUMN HAS FALLEN OUT AND IS LOOSE INSIDE THE STEERING COLUMN. REMOVED IGNITION COVERING AND FOUND METAL PIN FOR THE STEERING COLUMN HAD POPPED OUT, NOW CAUSING THE TILT STEERING TO LOCK IN THE MOST UPWARD POSITION AND EXTEND LEFT. RESULTS IN THE DRIVER OVER CORRECTING TO MAKE TURNS AND A CRASH WITH INJURY WHAMMY OCCUR. *TR

NHTSA ID
10262706
Incident
Feb 27, 2009
Mileage
165,000 mi
Brakes
Filed Mar 22, 2009

FEBRUARY 2007 HAD VEHICLE SERVICED AND WAS TOLD REAR CALIPERS NEEDED REPLACEMENT. WORK WAS COMPLETED TOTALING $875. WITHIN A WEEK, THE BRAKES LOCKED, CAUSING THE VEHICLE TO SKID AND FAILURE TO STOP. NEARLY HIT A PEDESTRIAN IN CROSS WALK AT 20 MPH. RETURNED TO SERVICE, WAS TOLD ADJUSTMENTS NEEDED TO THE ABS BRAKES SYSTEM. SERVICE COMPLETED. 4 WEEKS LATER THE VEHICLES BRAKE SYSTEM LOCKED UP AND A GRINDING NOISE OCCURRED. RETURNED FOR SERVICE, PADS REPLACED, BRAKES ADJUSTED PER THE MECHANIC. 3 MONTHS HAVE PASSED NOW AND NOW THE ABS BRAKE LIGHT ILLUMINATES PERIODICALLY AND NOW WITHIN THREE MONTHS OF REPLACEMENT OF THE BRAKE PADS AND ADJUSTMENTS TO THE ABS SYSTEM, I AGAIN NOTICE THE VEHICLE VEERING RIGHT WHEN APPLYING THE BRAKES AND THE REAR BRAKES TEND TO LOCK AT SPEEDS OF 20 TO 35 MPH WITH A LIGHT SCRAPPING AND/OR GRINDING NOISE AGAIN. THE MECHANIC INFORMED ME THEY HAVE COMPLETED AND REPAIRED THE BRAKES TO THE VEHICLE SPECIFICATIONS AND CANNOT SERVICE ORE REPAIR IT ANY FURTHER. AFTER FURTHER RESEARCH, IT APPEARS SEVERAL OTHERS HAVE HAD THE SAME PROBLEM OR INCIDENT OCCUR, UNFORTUNATELY RESULTING IN A CRASH. I AM REQUESTING A FURTHER INVESTIGATION TO BE COMPLETED ON THE GM ABS SYSTEMS FOR THIS VEHICLE. BRAKES SHOULD NOT HAVE TO BE REPAIRED OR REPLACED 3 TIMES IN A TWO YEAR TIME SPAN. THERE IS DEFINITELY SOMETHING WRONG WITH THE ASSEMBLY OR DESIGN OF THIS ABS SYSTEM. I HAVE REPLACED THE ROTORS, BRAKE PADS, CALIPERS ON THIS VEHICLE TOTALING NEARLY $2,000. I MUST COMMUTE TO WORK ON TWO MAJOR FREEWAYS IN LOS ANGELES, WHICH IF AN ABS FAILURE OCCURS, COULD RESULT IN A CRASH WITH SEVERE OR FATAL INJURIES TO MYSELF AND/OR PASSENGERS IN THE VEHICLE. *TR

NHTSA ID
10262702
Incident
Feb 15, 2007
Mileage
160,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

PIP4723F

FUEL SYSTEM, GASOLINE; SERVICE BRAKES, HYDRAULIC

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

PIP4723D

ELECTRICAL SYSTEM

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

19NA273

ELECTRICAL SYSTEM; EQUIPMENT

This informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with Theftlock.

PIC4696E

EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES; EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.  The PI update to version D is to advise the unlock procedure is temporarily unavailable.  E version update is to add administrative details.

17NA073

EQUIPMENT

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

PIC4696D

EQUIPMENT

This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock center to retrieve the unlock code from the scrambled code.  The PI update to version D is to advise the unlock procedure is temporarily unavailable.

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Pontiac Sunfire by model year
YearComplaintsRecallsInvestigationsIssue Index
2005681035.3
2004322048.5
2003722252.4
2002822050.3
2001663259.5
2000963362.4
1999935053.5
19981207054.0
19971909366.4
1996Viewing20110365.8
19951197160.7
1994200
1991100
1985200

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.