2003 Saab 9-5 Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Saab 9-5, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Electrical2641.9%
- Engine914.5%
- Fuel system711.3%
- Suspension58.1%
- Tires & wheels58.1%
- Powertrain (other)23.2%
- Body & structure23.2%
- Driver assistance23.2%
- Transmission11.6%
- Interior & seats11.6%
- Seat belts11.6%
- Airbags11.6%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TL* THE CONTACT OWNS A 1993 BUICK REGAL. THE CONTACT STATED THAT ALL DOOR LOCKS WOULD BECOME STUCK WHEN ACTIVATED BY THE ELECTRONIC DOOR LOCK SYSTEM. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 41,000.
TL* THE CONTACTS OWNS A 2003 SAAB 9-5. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO A INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE DIRECT IGNITION CASSETTE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 125,000.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
AFTER DRIVING MY CAR TO MY DESTINATION, I PUT THE CAR IN PARK BUT THE CAR WON'T STAY IN PARK. THE CAR POPS OUT OF PARK INTO REVERSE, THEN IT WON'T START WHEN I GET BACK INTO MY CAR. *TR
MY CAR WAS BUILT IN 2002 AS WELL AS OTHERS REPORTED, I PURCHASED IT USED 3 YEARS AGO WITH 64K MILES. MY DIRECT IGNITION CONTROL IN 2003 9-5 LINEAR SEDAN 2.3T CEASED. UPON RESEARCH, MY DIC IS THE ORIGINAL PART 9197559 TK3.6 2000-2002 ARE RECALLED AND 'SOME' 2003 VIN'S. WITH THE OVER ABUNDANCE OF DIC FAILURES WITH THE EXACT SAME PART NUMBER, THESE NEED TO BE RECALLED AS A WHOLE. UPON REMOVAL OF THE DIC, THE ENGINE IS LEAKING AT THE SEAMS OF THE HEAD FROM WHERE THE BOLTS ARE LOCATED, INSIDE THE DIC AND ENGINE SECTION IS PERFECTLY CLEAN. BOLTS IN THE HEAD OF THE ENGINE LOOSE, 1 WAS LIFTED OUT ENOUGH TO JUST REMOVE STRAIGHT OUT. CAR BLOWS BLUEISH SMOKE WHEN IT WAS STARTING, SWITCHES ARE DEFECTIVE (GM KNOWN ISSUE), OIL / ENGINE / HEAD KNOWN ISSUES, SUSPENSION KNOWN ISSUES (AMONG OTHER SERIOUS SAAB FAILURES). I HAVE SPENT THOUSANDS OF DOLLARS ON THIS VEHICLE SINCE PURCHASE. THE KNOWN RECALLS MUST BE EXPANDED TO INCLUDE THE PARTS, NOT JUST 'YEAR' OR 'SPECIFIC VIN'. THIS WAS SUPPOSED TO BE A SAFE, RELIABLE CAR BUT INSTEAD IS CAUSING SERIOUS FINANCIAL ISSUES. PLEASE HELP THE OWNERS ALL OVER THE WORLD, WE SHOULD NOT HAVE TO PAY FOR ALL OF THIS.. WE ALREADY PAID FOR THEIR 'BAILOUT'! SINCERELY~ CAN NOT TAKE ANY MORE REPAIRS!!! *TT
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
I HAD TO REPLACE FUEL PUMP 3 TIMES IN 4 YEARS. IT SMELLED LIKE FUEL IN MY CAR.
I WAS DRIVING THE CAR WHEN SUDDENLY THE CAR WHEN DEAD WHILE I WAS DRIVING IT.I WAS LUCKY THAT I WAS ABLE TO RESTART IT AND THERE WAS A GAS STATION RIGHT NEAR BY. IT DID NOT START UP NORMALLY AND WAS VERY SLUGGISH. I WAS IN THE MIDDLE OF TRAFFIC WHEN THIS HAPPENED BUT FORTUNATELY NOT HEAVY TRAFFIC AND IN THE RIGHT LANE. IT WAS VERY SCARY. THEY TOWED MY SAAB TO A SAAB DEALER FOR ME WHO HAD TO INSTALL A NEW IGNITION. THIS HAPPENED ABOUT 4-5 YEARS AGO ON MY SAAB 2003 9-5 STATION WAGON WHICH WAS BUILT BY GM. I BELIEVE IT WAS BUILT ON THE SAME PLATFORM OF ONE OF THE CADILLACS THAT IS UNDER RECALL. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
PURCHASED A "CERTIFIED PRE-OWNED" 2003 SAAB 9.5 AERO IN LATE AUGUST 2006 BEGAN HEARING HORRIBLE (AND WORSENING) GRINDING NOISE SOON AFTER PURCHASE. WE WERE THINKING IT WAS THE BRAKES NEEDING TO BE REPLACED...TOOK IT TO A WELL RESPECTED NATIONAL BRAKE SHOP WHO TOLD US WE NEEDED NEW RIGHT SIDE WHEEL BEARING AND THE COST WOULD BE OVER $700.00 THE CAR HAS LESS THAN 60000 MILE ON IT AND I HAVE DONE SOME RESEARCH TO FIND THAT I AM NOT THE FIRST PERSON TO HAVE THIS PROBLEM WITH THIS MAKE/MODEL THINK IT IS A DEFECT THAT COULD PROVE FATAL IF NOT ADDRESSED IMMEDIATELY.*JB
SOME OR ALL SAAB 9-5'S WERE MANUFACTURED WITH DEFECTIVE REAR AXLE SUBFRAMES. THESE SUBFRAMES FATIGUE AND DEFORM RESULTING IN TIRE FAILURES, UNSAFE HANDLING, PREMATURE TIRE WEAR, AND/OR OTHER POTENTIALLY FATAL PROBLEMS. I EXPERIENCED A BLOWOUT AT HIGHWAY SPEED, PREMATURE TIRE WEAR, EXCESSIVE TIRE NOISE, AND UNSETTLED VEHICLE DYNAMICS FOR OVER 6 MONTHS WHILE SAAB FOUGHT NOT TO FIX THIS PROBLEM. ONLINE BULLETIN BOARDS SUCH AS WWW.SAABNET.COM INDICATE THAT NUMEROUS OTHER OWNERS OF 9-5 SEDANS AND WAGONS, MY 1999-PRESENT HAVE EXPERIENCED SIMILAR PROBLEMS, ALMOST ALWAYS RELATED TO USING THE VEHICLE AT OR NEAR ITS GROSS VEHICLE WEIGHT RATING, WHICH I BELIEVE TO BE SIGNIFICANTLY OVERSTATED BY SAAB. THE 9-5'S SUSPENSION CANNOT WITHSTAND A FULLY OR NEAR FULLY LOADED VEHICLE FOR ANY SIGNIFICANT LENGTH OF TIME AND/OR MILEAGE. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2003 SAAB 9-5 EQUIPPED WITH HANKOOK TIRES HKH405, SIZE 225-45-17. THE DOT AND SERIAL NUMBERS WERE NOT AVAILABLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC FOR ROUTINE MAINTENANCE WHEN THE TECHNICIAN ADVISED THAT THE FRONT TIRES TREAD WAS WORN PREMATURELY. THE TIRES WERE REPLACED. THE FAILURE MILEAGE WAS 12,000 UPDATED 08-24-12 *BF
TL*THE CONTACT OWNS A 2003 SAAB 9-5 EQUIPPED WITH NEXEN N5000 TIRES (N/A). WHILE HAVING THE VEHICLE SERVICED AT AN AUTHORIZED DEALER FOR ROUTINE MAINTENANCE, HE WAS INFORMED THE REAR DRIVER SIDE AND FRONT PASSENGER SIDE TIRE BOTH HAD VERY LARGE CRACKS ALONG THE SIDEWALL. THE TIRES HAD NOT BEEN REPAIRED OR REPLACED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 96,900.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
AFTER DRIVING MY CAR TO MY DESTINATION, I PUT THE CAR IN PARK BUT THE CAR WON'T STAY IN PARK. THE CAR POPS OUT OF PARK INTO REVERSE, THEN IT WON'T START WHEN I GET BACK INTO MY CAR. *TR
MY CAR WAS BUILT IN 2002 AS WELL AS OTHERS REPORTED, I PURCHASED IT USED 3 YEARS AGO WITH 64K MILES. MY DIRECT IGNITION CONTROL IN 2003 9-5 LINEAR SEDAN 2.3T CEASED. UPON RESEARCH, MY DIC IS THE ORIGINAL PART 9197559 TK3.6 2000-2002 ARE RECALLED AND 'SOME' 2003 VIN'S. WITH THE OVER ABUNDANCE OF DIC FAILURES WITH THE EXACT SAME PART NUMBER, THESE NEED TO BE RECALLED AS A WHOLE. UPON REMOVAL OF THE DIC, THE ENGINE IS LEAKING AT THE SEAMS OF THE HEAD FROM WHERE THE BOLTS ARE LOCATED, INSIDE THE DIC AND ENGINE SECTION IS PERFECTLY CLEAN. BOLTS IN THE HEAD OF THE ENGINE LOOSE, 1 WAS LIFTED OUT ENOUGH TO JUST REMOVE STRAIGHT OUT. CAR BLOWS BLUEISH SMOKE WHEN IT WAS STARTING, SWITCHES ARE DEFECTIVE (GM KNOWN ISSUE), OIL / ENGINE / HEAD KNOWN ISSUES, SUSPENSION KNOWN ISSUES (AMONG OTHER SERIOUS SAAB FAILURES). I HAVE SPENT THOUSANDS OF DOLLARS ON THIS VEHICLE SINCE PURCHASE. THE KNOWN RECALLS MUST BE EXPANDED TO INCLUDE THE PARTS, NOT JUST 'YEAR' OR 'SPECIFIC VIN'. THIS WAS SUPPOSED TO BE A SAFE, RELIABLE CAR BUT INSTEAD IS CAUSING SERIOUS FINANCIAL ISSUES. PLEASE HELP THE OWNERS ALL OVER THE WORLD, WE SHOULD NOT HAVE TO PAY FOR ALL OF THIS.. WE ALREADY PAID FOR THEIR 'BAILOUT'! SINCERELY~ CAN NOT TAKE ANY MORE REPAIRS!!! *TT
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
SOME OR ALL SAAB 9-5'S WERE MANUFACTURED WITH DEFECTIVE REAR AXLE SUBFRAMES. THESE SUBFRAMES FATIGUE AND DEFORM RESULTING IN TIRE FAILURES, UNSAFE HANDLING, PREMATURE TIRE WEAR, AND/OR OTHER POTENTIALLY FATAL PROBLEMS. I EXPERIENCED A BLOWOUT AT HIGHWAY SPEED, PREMATURE TIRE WEAR, EXCESSIVE TIRE NOISE, AND UNSETTLED VEHICLE DYNAMICS FOR OVER 6 MONTHS WHILE SAAB FOUGHT NOT TO FIX THIS PROBLEM. ONLINE BULLETIN BOARDS SUCH AS WWW.SAABNET.COM INDICATE THAT NUMEROUS OTHER OWNERS OF 9-5 SEDANS AND WAGONS, MY 1999-PRESENT HAVE EXPERIENCED SIMILAR PROBLEMS, ALMOST ALWAYS RELATED TO USING THE VEHICLE AT OR NEAR ITS GROSS VEHICLE WEIGHT RATING, WHICH I BELIEVE TO BE SIGNIFICANTLY OVERSTATED BY SAAB. THE 9-5'S SUSPENSION CANNOT WITHSTAND A FULLY OR NEAR FULLY LOADED VEHICLE FOR ANY SIGNIFICANT LENGTH OF TIME AND/OR MILEAGE. *NM
THE VEHICLE STALLED ON 4 SEPARATE OCCASIONS FROM VARIOUS SPEEDS OF 25 MPH OR MORE WHILE DRIVING. THE VEHICLE HAS BEEN TO THE DEALER ON 3 SEPARATE OCCASIONS. THE DEALER HAS CLEANED AND TIGHTENED THE BATTERY CABLES, THE FIRST TIME, THEY REPLACED THE CRANK SENSOR, T-7 AND THE IGNITION SWITCH, THE SECOND TIME AND THE THIRD TIME, THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *JB THE ECM WAS REPLACED BUT THE VEHICLE STALLED AGAIN, THE CUP HOLDER CRACK AND HAD BROKEN, THE BATTERY CABLES WERE LOOSE AND DIRTY, THE TRANSMISSION DID NOT SHIFT PROPERLY AND CAUSED A JERKING MOTION, THE ELECTRICAL GAUGES DROPPED AND THE VEHICLE LOST ACCELERATION. *SC
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
I WAS DRIVING APPROXIMATELY 30-35 MPH DOWN A FOUR LANE ROAD WHEN THE CAR STALLED LEAVING ME WITH NO POWER AT THE ACCELERATOR. IT BECAME VERY DIFFICULT TO STEER THE CAR AND THE BRAKE PEDAL BECAME VERY HARD TO DEPRESS. LUCKILY I WAS ABLE TO COAST OFF THE ROAD WHERE THE CAR CAME TO A COMPLETE STOP BLOCKING THE ENTRANCE/EXIT OF A GAS STATION. I WAS LESS THEN 200 FEET FROM WHERE I WAS TURNING ONTO THE ENTRANCE RAMP OF A HIGHWAY. THE GAS STATION ATTENDANT WAS VERY UPSET TELLING ME I CAN NOT LEAVE MY CAR THERE. THE CAR WOULD NOT START AFTER SEVERAL ATTEMPTS. THE CAR WAS TOWED TO THE MECHANIC. THE CAR HAS BEEN AT THE SERVICE STATION FOR OVER 2 WEEKS NOW. THE TECHNICIAN IS UNABLE TO FIND THE REASON THE CAR STALLED. HOWEVER HE EXPLAINED THAT THE FUEL PUMP AND THE FUEL PUMP RELAY ARE OPERATIONAL. HE ALSO EXPLAINED THAT THERE IS NO ELECTRICITY GETTING TO THE FUEL PUMP. HE HAS ALREADY REPLACED THE CRANKSHAFT POSITION SENSOR AND IS IN THE PROCESS OF CHECKING ALL SENSORS AND RELAYS. DURING MY OWN RESEARCH, I HAVE FOUND THAT THESE CARS HAVE FAULTY ELECTRICAL SYSTEMS WITH MANY RECALLS ON THE DIRECT IGNITION CASSETTE (DIC). AT THIS POINT, WE DO NOT KNOW WHAT CAUSED THE PROBLEM. I AM A SINGLE MOTHER WITH 2 YOUNG CHILDREN AND RELY ON THIS AUTOMOBILE ON A DAILY BASIS. IN FACT, I HAD JUST DROPPED MY DAUGHTER (9 YEARS OLD) OFF AT DANCING SCHOOL. I WAS JUST ON THE HIGHWAY 20 MINUTES PRIOR TO DROPPING MY DAUGHTER OFF AT DANCING SCHOOL. I AM EXTREMELY CONCERNED THAT THIS WILL HAPPEN AGAIN. I CAN NOT AFFORD TO HAVE THIS PROBLEM HAPPEN WITHOUT CAUSE AND WARNING. WOULD YOU PLEASE FORWARD ME ANY INFORMATION VIA E-MAIL OR REGULAR MAIL THAT WOULD HELP ASSURE ME THIS PROBLEM WILL NEVER HAPPEN AGAIN. IF YOU KNOW THIS CAR IS PROBLEMATIC THEN PLEASE INFORM ME TO SELL THE CAR SO I CAN GET A MORE RELIABLE CAR THAT WILL PREVENT THE RISK OF INJURY OR DEATH TO ME AND MY FAMILY. *TR
THE VEHICLE STALLED ON 4 SEPARATE OCCASIONS FROM VARIOUS SPEEDS OF 25 MPH OR MORE WHILE DRIVING. THE VEHICLE HAS BEEN TO THE DEALER ON 3 SEPARATE OCCASIONS. THE DEALER HAS CLEANED AND TIGHTENED THE BATTERY CABLES, THE FIRST TIME, THEY REPLACED THE CRANK SENSOR, T-7 AND THE IGNITION SWITCH, THE SECOND TIME AND THE THIRD TIME, THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *JB THE ECM WAS REPLACED BUT THE VEHICLE STALLED AGAIN, THE CUP HOLDER CRACK AND HAD BROKEN, THE BATTERY CABLES WERE LOOSE AND DIRTY, THE TRANSMISSION DID NOT SHIFT PROPERLY AND CAUSED A JERKING MOTION, THE ELECTRICAL GAUGES DROPPED AND THE VEHICLE LOST ACCELERATION. *SC
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
2003 SAAB 9-5 AERO TRANSMISSION LEAKING DIRECTLY THROUGH PORES IN METAL CASING (NOT SEAM OR GASKET) AT LESS THAN 51000 MILES (LESS THAN 1000 MILES OVER WARRANTY) REQUIRING FULL TRANSMISSION REPLACEMENT. SAAB USA OFFERS TO PAY ONE THIRD ($1700) OF $5100 ESTIMATED COST. ALTHOUGH CAR HAD BEEN IN A WRECK WHEN IT WAS ABOUT A YEAR OLD, THIS COULD NOT BE RELATED. ALL RECOMMENDED MAINTENANCE WAS PERFORMED BY THE DEALER AT OR BEFORE THE PRESCRIBED MILEAGE WAS REACHED.*JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
THE FRONT SEATBELTS FRAY NEAR WHERE THE BUCKLE SECURES THE BELT WHEN IN USE. THE SEATBELT WAS REPLACED WITH OEM PARTS FOR THIS REASON. THE NEW BELT HAS FRAYED AGAIN OVER A SHORT PERIOD OF TIME. OTHERS REPORT SIMILAR PROBLEMS, PERHAPS DUE TO SOMETHING ROUGH ABRADING THE BELT SOMEWHERE ALONG THE BELT PATH. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
THE FRONT SEATBELTS FRAY NEAR WHERE THE BUCKLE SECURES THE BELT WHEN IN USE. THE SEATBELT WAS REPLACED WITH OEM PARTS FOR THIS REASON. THE NEW BELT HAS FRAYED AGAIN OVER A SHORT PERIOD OF TIME. OTHERS REPORT SIMILAR PROBLEMS, PERHAPS DUE TO SOMETHING ROUGH ABRADING THE BELT SOMEWHERE ALONG THE BELT PATH. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
WHILE DRIVING 30 MPH, ANOTHER VEHICLE REAR END THE CONSUMER. THIS CAUSED THE DRIVER TO LOOSE CONTROL OF THE VEHICLE. AS A RESULT THE VEHICLE WAS HIT MY OTHER VEHICLE'S FROM DIFFERENT ANGLES. BOTH FRONTAL AIRBAGS FAILED TO DEPLOY. BOTH THE DRIVER AND PASSENGER SUSTAINED INJURIES AND WERE TRANSPORTED BY AMBULANCE. THE VEHICLE WAS TOTALED OUT BY THE INSURANCE COMPANY. *NM NEITHER THE SIDE IMPACT AIR BAGS NOR THE HEAD RESTRAINT AIR BAGS DEPLOYED. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .