RoadVitals

2004 Suzuki SV650S

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
2
Latest May 29, 2009
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest Aug 15, 2008
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 2 NHTSA owner-reported complaints for the 2004 Suzuki SV650S, most frequently naming the electrical category. 2 safety recalls have been issued covering this model year; and 1 manufacturer communication is on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Electrical2100.0%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
08E052000

EQUIPMENT

Aug 15, 2008
10,000 units potentially affected
The defect: MOTION PRO IS RECALLING 10,000 AFTERMARKET BRAKE LEVERS, MODEL NO. 14-0415, SOLD FOR USE ON CERTAIN MY 1999 THROUGH 2008 SUZUKI AND MY 1998 THROUGH 2003 YAMAHA MOTORCYCLES. THE LOBE HEIGHT ON SOME OF THESE LEVERS ARE SMALLER AND DO NOT PROPERLY ENGAGE THE STOMP LAMP SWITCH WHICH WILL NOT DEACTIVATE WHEN THE DRIVER RELEASES THE BRAKE LEVER. THE LEVER CAN BE IDENTIFIED BY THE MARKING "JY 378" AT THE BASE OF THE LEVER NEAR THE PIVOT BUSHING.
The risk: IF THIS OCCURS, THE STOP LAMP WILL REMAIN ON WHICH COULD POSSIBLY RESULT IN A CRASH.
The remedy: MOTION PRO WILL NOTIFY OWNERS AND PROVIDE A FREE REMEDY. THE RECALL BEGAN ON SEPTEMBER 11, 2008. OWNERS MAY CONTACT MOTION PRO AT 1-877-438-7831.
MOTION PRO, INC.View on NHTSA.gov
06V013000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

Jan 18, 2006
4,841 units potentially affected
The defect: ON CERTAIN CALIFORNIA-SPECIFICATION MODEL MOTORCYCLES, REPEATED STRESS FROM VIBRATION CAN CAUSE A CRACK TO FORM IN THE AREA WHERE THE LIQUID/VAPOR SEPARATOR BRACKET IS WELDED INSIDE THE FUEL TANK. THIS CAN ALLOW FUEL LEAKAGE TO OCCUR.
The risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
The remedy: DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 3, 2006. CUSTOMERS MAY CONTACT AMERICAN SUZUKI AT 714-572-1490.
AMERICAN SUZUKI MOTOR CORP.Manufacturer number 2086View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Electrical
Filed May 29, 2009

I HAVE A 2004 SV650S I HAVE FOUND THAT WHEN RIDING IN THE RAIN THERE BECOMES WATER BECOMES TAPED IN THE FRONT CYLINDERS SPARK PLUG BOOT AREA AND CAUSES THE ENGINE TO RUN ON ONE CYLINDER. I SEE THE SAFETY PROBLEM BECAUSE IT CAN SURGE A LOT OF POWER WHEN THE CYLINDER IS INTERMITTENTLY FIRING. IF THE FENDER WAS EXTENDED OR A BETTER SEALING SPARK PLUG WAS INSTALLED IT WOULD BE MOST LIKELY REMEDIED. SINCE DOING SOME RESEARCH I FIND THIS IS A PROBLEM MANY OTHER SV650 MAY HAVE AS WELL. *TR

NHTSA ID
10270258
Incident
May 29, 2009
Mileage
27,000 mi
Electrical
Filed May 28, 2008

THE VEHICLE IN QUESTION IS A 2004 SUZUKI SV650S MOTORCYCLE, WITH APPROXIMATELY 21,000 MILES ON THE ODOMETER. THE PROBLEM IS A WIRING CONNECTION FROM THE IGNITION SWITCH TO THE MAIN WIRING HARNESS. THE PLUG-IN STYLE CONNECTOR HAD ONE OF ITS PINS SHORT OUT AND MELT THE SURROUNDING PLASTIC, CAUSING A VERY UNRELIABLE CONNECTION. I HAVE NOT SO MUCH AS TOUCHED THIS CONNECTOR BEFORE THIS INCIDENT. ONCE THIS HAS SHORTED, THE ELECTRICAL CONNECTION IS PRONE TO DROPPING OUT INTERMITTENTLY AND UNPREDICTABLY. SINCE THIS IS CONNECTED WITH THE MAIN IGNITION SWITCH, WHEN THIS CONNECTION IS LOST ALL ELECTRICAL POWER TO THE MOTORCYCLE SHUTS OFF. A MOTORCYCLE IN A CORNER, OR IN TRAFFIC WITH A DEAD ELECTRICAL SYSTEM (AND THEREFORE NO MOTOR) IS AN EXTREMELY DANGEROUS SITUATION! THIS PROBLEM IS WELL KNOWN AMONGST ONLINE COMMUNITIES FOR THIS MOTORCYCLE (SUZUKI SV650 AND SV1000), AND HAS CAUSED SEVERAL RIDERS TO CRASH. THE PROBLEMS IS DUE TO A DESIGN FLAW WITH THE CONNECTOR- THE CONNECTING PINS ARE UNABLE TO HANDLE THE CURRENT FROM THE MAIN IGNITION LOOP AND ARE PRONE TO OVERHEATING. I USED AN AFTERMARKET CONNECTOR WITH THE ORIGINAL WIRES, CAPABLE OF HANDLING MORE CURRENT RELIABLY, AND HAVE NOT SEEN THE PROBLEM REPEAT ITSELF. *TR

NHTSA ID
10229075
Incident
May 15, 2008
Mileage
21,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

99505-01029

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

SUZUKI MOTORCYCLE: ASSEMBLY AND PRE-DELIVERY SERVICE GUIDE. MODEL YEARS UNKNOWN. *PE

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Suzuki SV650S by model year
YearComplaintsRecallsInvestigationsIssue Index
2008010—
2007010—
2006120—
2005020—
2004Viewing220—
2003020—
2002010—
2001010—
2000010—
1999010—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.