RoadVitals

2004 Suzuki VL1500

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
6
Latest Aug 27, 2013
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Latest Jan 30, 2006
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
1
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 6 NHTSA owner-reported complaints for the 2004 Suzuki VL1500, most frequently naming the fuel system, body & structure and driver assistance categories. 1 safety recall has been issued covering this model year; 1 NHTSA investigation names it; and 1 manufacturer communication is on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Fuel system350.0%
  • Body & structure116.7%
  • Driver assistance116.7%
  • Engine116.7%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

1 campaign cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
06V025000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

Jan 30, 2006
37,911 units potentially affected
The defect: ON CERTAIN MOTORCYCLES, STRESS AROUND THE RIGHT FRONT FUEL TANK MOUNTING POINT CAN CAUSE HAIRLINE FATIGUE CRACKS TO FORM. THIS CAN RESULT IN A FUEL LEAK.
The risk: IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK CAN RESULT IN A FIRE.
The remedy: DEALERS WILL INSPECT THE FUEL TANK AND INSTALL IMPROVED CUSHIONS THAT MOUNT AND SUPPORT THE FUEL TANK. ANY FUEL TANKS THAT ARE FOUND TO HAVE A CRACK WILL BE REPLACED. IF A TANK IS FOUND TO HAVE A CRACK AND A REPLACEMENT TANK IS NOT AVAILABLE, FUEL TANK SEALANT WILL BE APPLIED TO THE TANK AS AN INTERIM REPAIR. WHEN THE REPLACEMENT TANK BECOMES AVAILABLE, THE OWNER WILL BE CONTACTED AND A REPLACEMENT TANK WILL BE INSTALLED. THE RECALL BEGAN ON FEBRUARY 3, 2006. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.
AMERICAN SUZUKI MOTOR CORP.Manufacturer number 2087View on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

PE05031ClosedPreliminary Evaluation

FUEL LEAK

Opened Jun 15, 2005
Closed Feb 1, 2006

ODI OPENED THIS PE AFTER RECEIVING FUEL TANK LEAK ALLEGATIONS FROM EIGHT OWNERS.SUBSEQUENTLY, WE MET WITH BOTH COMPLAINT MOTORCYCLE OWNERS AND OWNERS OF MOTORCYCLES WHICH HAD NOT LEAKED FUEL AND INSPECTED THEIR MOTORCYCLES. WE ALSO DISCUSSED THE MATTER WITH SUZUKI AUTHORIZED DEALERSHIP PERSONNEL, REQUESTED AND REVIEWED INFORMATION FROM SUZUKI, AND DISCUSSED THIS MATTER WITH COMPANY REPRESENTATIVES ON 11-3-05. SUZUKI HAS DECIDED TO RECALL THE SUBJECT MOTORCYCLES TO CORRECT THE FUEL LEAK ISSUE.WITH SUZUKI'S ACTION, THIS MATTER IS CONCLUDED AND THE INVESTIGATION CLOSED.A COPY OF SUZUKI'S RECALL IS ATTACHED.

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLYLed to recall 06V025000

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Engine
Filed Aug 27, 2013

TL* THE CONTACT OWNS A 2004 SUZUKI INTRUDER VL 1500 K4 MOTORCYCLE. THE CONTACT STATED THAT WHILE DRIVING 55-60 MPH, THE VEHICLE EXHIBITED A POPPING NOISE AS IT STALLED. THE MOTORCYCLE WAS TOWED TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED. THE MOTORCYCLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 3,500 AND THE APPROXIMATE CURRENT MILEAGE WAS 4,000.

NHTSA ID
10537435
Incident
May 1, 2013
Mileage
3,500 mi
Fuel system
Filed Apr 7, 2009

TL*THE CONTACT OWNS A 2004 SUZUKI VL1500 INTRUDER MOTORCYCLE. THE CONTACT RECEIVED A RECALL NOTICE REGARDING THE FUEL SYSTEM AND TOOK THE VEHICLE TO THE DEALER; HOWEVER, THEY DID NOT HAVE THE PARTS TO REPAIR THE VEHICLE. THE MANUFACTURER SENT THE CONTACT A REPLACEMENT PART THAT WAS GOOD FOR 30 DAYS. THE DEALER STATED THAT THE REPLACEMENT PART WAS UNSAFE TO USE. SHE HAS NOT HAD THE VEHICLE REPAIRED ACCORDING TO THE RECALL AND THE MANUFACTURER DOES NOT KNOW WHEN THE PART WILL BE AVAILABLE. THE MILEAGES AND NHTSA CAMPAIGN ID NUMBER WERE UNKNOWN.

NHTSA ID
10264366
Incident
Mar 1, 2009
Fuel system
Filed Jun 5, 2006

MY LOCAL SUZUKI DEALER HAS HAD MY BIKE FOR OVER SIXTY DAYS AND HAS NOT COMPLETED THE RECALL. MY MOTORCYCLE REQUIRED A NEW FUEL TANK THAT SUZUKI DOES NOT HAVE. SUZUKI'S RECALL NOTICE SAID TO COMPLAIN TO YOU IN THIS EVENT. *NM

NHTSA ID
10158984
Incident
Apr 4, 2006
Fuel system
Filed Apr 18, 2006

SUZUKI HAS A RECALL ON THE INTRUDER 1500 GAS TANKS. THEY HAVE MY BIKE NOW BECAUSE THE TANK LEAKS. THEY WON'T GIVE IT BACK AND THERE ISN'T A TIMELINE WHEN THEY WILL HAVE REPLACEMENT TANKS. *NM

NHTSA ID
10155641
Incident
Apr 8, 2006
Mileage
13,000 mi
Driver assistance
Filed Dec 2, 2005

DT: THE CONTACT STATES WHEN THE HAND ACCELERATOR WAS DISENGAGED THE HANDLE BAR MOVED FROM LEFT TO RIGHT. THE MOTORCYCLE WAS SEEN BY THE DEALER THREE TIMES. THE FRONT TIRE WERE BALANCED AGAIN, AND THE TORQUE ON THE STEERING WAS READJUSTED. HOWEVER, THE PROBLEM RECURRED, AND NO FURTHER CORRECTIONS HAVE BEEN MADE. *AK ADDITIONALLY, THE CONTACT FEELS THE RECOMMENDED TIRE PRESSURE IS INCORRECT IN THE OWNER'S MANUAL. THE OWNER'S MANUAL RECOMMENDS A TIRE PRESSURE OF 29 PSI FOR THE FRONT AND 36 PSI FOR THE REAR. THE MANUFACTURER OF THE TIRE RECOMMENDS 37 PSI FOR THE FRONT AND 47 FOR THE REAR.*AK UPDATED 1/4/2006 - *NM

NHTSA ID
10144337
Incident
Dec 1, 2004
Mileage
1 mi
Body & structure
Filed May 18, 2005

CONSUMER WAS RIDING ON THE BACK OF A 2004 SUZUKI INTRUDER 4500 AND HER SHOE HEEL MELTED AS A RESULT OF THE FOOT PEG BEING MOUNTED TOO CLOSE TO THE EXHAUST.*MR THIS HAPPEN WITHIN 20 MILES OF RIDING (2004 SUZUKI VL150054 STREET MOTORCYCLE). *BF *N M

NHTSA ID
10121523
Incident
May 1, 2005

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

TSB-40A

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

SUZUKI MOTORCYCLE: REPAIR INSTRUCTIONS TO BE USED IN CONJUNCTION WITH THE FUEL TANK INSPECTION AND REPLACEMENT PROCEDURES. THE DEMAND FOR CERTAIN REPLACEMENT FUEL TANKS HAS EXCEEDED OUR PRODUCTION CAPACITY. *PE

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Suzuki VL1500 by model year
YearComplaintsRecallsInvestigationsIssue Index
2008500—
2007900—
2006011—
2005131141.4
2004Viewing611—
2003111—
2002111—
2001311—
2000111—
1999111—
1998211—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.