2023 Tesla Model Y Suspension Problems

I am experiencing a loud, persistent creaking and groaning noise coming from the front suspension of my 2023 Tesla Model Y whenever the vehicle travels over bumps, uneven road surfaces, or during low-speed steering maneuvers.This structural front-end noise raises immediate safety concerns regarding a potential premature failure of critical suspension components, specifically the front lower lateral links or upper control arm ball joints. I am deeply concerned that this component wear could lead to a sudden detachment of the suspension link while driving, resulting in a sudden loss of steering control and an immediate crash hazard.Tesla is aware of widespread suspension issues in these model years, but there is currently no active safety recall to protect owners from catastrophic part failure. I am filing this to urge a mandatory safety recall before a serious failure occurs. I have just over 63,000 miles

NHTSA ID

11756495

Incident

Jul 15, 2026

A FRONT BAR ON THE LOWER FRONT LEFT OF THE CAR COLLAPSED LEAVING 2 SCREWS ON THE GROUNG AND STEERLING WHEEL NOT USABLE

NHTSA ID

11756135

Incident

Aug 10, 2026

Defect Summary: Front suspension lower lateral link bolt backing out / stripped internal subframe weld-nut threads. Incident Description: While driving, the vehicle developed front-end suspension instability / clunking. Upon inspection by Tesla Service, technicians determined that the lateral link attachment bolt stripped the internal subframe threads, requiring a complete $4,599 subframe assembly replacement. Safety Risk: Lateral link bolt separation causes a complete loss of suspension alignment and wheel control without prior warning or dashboard alerts, creating an immediate crash hazard at highway speeds. Manufacturer Response: The defect manifested immediately prior to logging the ticket at 20 miles past the Basic Vehicle Limited Warranty limit). Tesla refused warranty coverage, treating a known structural fastener defect as customer wear-and-tear and demanding $4,599 for subframe replacement.

NHTSA ID

11756128

Incident

Aug 10, 2026

I experienced issues with the handling and suspension of this vehicle beginning in September 2024. I made an appointment and took it to Tesla in October 2024 at 10,484 miles, and the Tesla service center refused to look at the suspension because they were “unable to replicate” the crunching noise I was hearing on their test drive. In November 2024, I had a total control arm failure resulting in the vehicle needing to be towed to the Tesla service center. The repair was a retorque, but I still experienced issues I was told were “normal” because of the vehicle’s weight. The issue became worse in July 2026. Please see August 2026 invoice for very concerning notes regarding the vehicles state after Tesla told me it was “normal.” Invoice indicates “The right hand lateral link bolt was held by a few threads and the top nut was no longer welded on the subframe.” This could have caused a deadly accident when steering at highway speeds, but Tesla said the noises I was hearing when turning were normal. I urge NHTSA to investigate this as it seems to be a common issue with 2020-2023 Model Y’s suspensions. How many others have been turned away by Tesla because they were unable to replicate an intermittent sound that they deemed as “normal” that could ultimately lead to essential components being held onto by “a few threads?”

NHTSA ID

11755748

Incident

Aug 8, 2026

Yesterday, my Tesla Model Y 2022 suffered a catastrophic failure. The front lower forward control arm completely detached from the subframe due to a missing/fallen-out factory bolt. For the past couple weeks leading upto last night's incident, I've been hearing a "small thump/thud" sound whenever i accelerate the vehicle. I reported this issue to Tesla and arranged a service appointment for coming Wed Aug 12 2026 but unfortunately the catastrophic failure occured last night 5 days before the scheduled service appointment.

NHTSA ID

11755611

Incident

Aug 7, 2026

The control arms are defective on this vehicle for the second time. I began hearing a clunking sound when I would turned the vehicle in July 2026. When the sound got louder and sharp left turns felt less controlled, I took the vehicle to a local independent tire repair shop immediately. They told me the left control arm was cracking badly, so I made an appointment with Tesla. Tesla is currently replacing my control arms for the second time. They also found additional suspension issues with the sway bar links. Previously, I experienced total control arm failure in November 2024 when the vehicle had less than 14,000 miles and was less than a year old. This resulted in the car being towed to the Tesla service center for complete control arm replacement. This jeopardized the safety of both myself and other drivers as I had no control of the vehicle’s steering. In July 2026, when I started to hear the same sounds indicating control arm failure, I brought the vehicle into a repair facility immediately to get it diagnosed to prevent such a dangerous incident from happening to me again. This is a serious defect in the 2023 Model Y, and upon research I discovered there are numerous control arm complaints, making this vehicle defect a hazard to potentially millions of drivers.

NHTSA ID

11755007

Incident

Jul 17, 2026

A day or two before the incident a warning displayed on the computer that was very vague. I didn't notice any issues with the steering or suspension at the time. I believe I scheduled an appointment but it was two weeks out at the Tesla service center. On June 4 as I pulled into my driveway I heard a noise and then struggled to get the car into the driveway completely and avoided the garage altogether. The driveway is fairly flat. In the driveway I found a large bolt that had fallen out of the suspension. The car was undriveable at this point and had to be towed to the service center. The front lower lateral assembly was replaced. If this had happened while driving at any rate of speed I don't know how I would have avoided any obstacles. I have some pictures of the front suspension area but I couldn't tell anything was wrong from them.

NHTSA ID

11754854

Incident

Jun 4, 2026

While parking my Tesla in my driveway, I suddenly lost the ability to steer the vehicle. After exiting the vehicle, I noticed that the front driver’s side wheel was locked. I looked underneath the vehicle and observed that components of the front suspension had collapsed. The vehicle could not be driven and required towing to a Tesla Service Center. Tesla repaired the vehicle under the manufacturer’s warranty at no cost to me. Immediately before arriving home, I had been driving on the highway with my children in the vehicle. If this suspension failure had occurred while traveling at highway speed instead of while parking, it could have resulted in a loss of vehicle control and a serious crash. I am submitting this report because I believe this represents a significant safety concern. The Tesla service invoice does not accurately reflect the concern I reported. I did not bring the vehicle in because of a noise or vibration. While parking in my driveway, I suddenly lost steering, the driver’s front wheel locked, and the front suspension collapsed, leaving the vehicle undrivable. The vehicle was towed to Tesla. Tesla replaced multiple front suspension components under warranty, including both front lower compliance links, both front lower lateral links, and the left front halfshaft. The attached photos show the vehicle before it was towed. I suddenly lost steering while parking, the driver’s front wheel locked, and the vehicle became undrivable. Although the Tesla invoice lists the concern as “noise or vibration,” the vehicle was actually towed because of this suspension failure.

NHTSA ID

11754766

Incident

May 24, 2026

Left lower control arm link failure. No collisions had occurred in the history of the vehicle, and small sounds were heard prior to failure, with the total failure sound being obvious. No system malfunction warnings were displayed.

NHTSA ID

11754705

Incident

Mar 17, 2026

On July 9, 2025, while making a right turn at about 15 mph on a standard road, the two front-left bolts fell out, causing the entire bracket and lateral link assembly to detach. The vehicle became inoperable and had to be towed for repairs. Not long after, on September 29, 2025, while making a left turn at 20 mph, the two front-right bolts also fell out, and the bracket and lateral link assembly detached just as before. Once again, the vehicle required towing for repairs. I am now afraid to drive the car; fortunately, neither incident occurred on the highway—where a major accident could have easily happened—since the vehicle becomes completely immobilized the moment these parts fall off. What's more, the Tesla's center console computer doesn't show any issues or trigger any warnings, yet the car simply won't drive—it won't move at all.

NHTSA ID

11754633

Incident

Jul 9, 2025

This issue occurred on August 02, 2026 at around 3pm. I was parked and put my 2023 Tesla Model Y in reverse to give myself enough room to drive forward from being parked on road next to my house. While going into reverse, I heard a really loud bang noise coming from under the front section of the car. I put the car in park and got out to take a look around. At first I thought I had hit something while backing out but did not see any object in the reverse camera. So then I kneeled down and looked under the car and that's when I saw the passenger side front lateral arm of the suspension detached and left hanging down from the wheel. I let Tesla know what occurred using their app to message the company.

NHTSA ID

11754606

Incident

Aug 2, 2026

Driver side lower control arm lost two bolts, can not drive.

NHTSA ID

11754533

Incident

Aug 2, 2026

While exiting a parking space, I noticed a very obvious clunking sound from the front of the car. As I started driving slowly and moving the steering wheel back and forth, there would be a loud clunk and a bump in the steering wheel when moving it from the right back to center. I drove home 30 miles very carefully and called Tesla when I got there. They set up a tow and fixed the car under warranty. They said bolts had loosened on the front lower lateral link assembly. Safety was at risk due to the possibility of my car falling to the ground and not being able to steer. In the right setting, this could have cause a major accident. I did not receive any warning lamps or any warnings of any kind. There was never a clunk until the bolt was fully out. The car didn't steer or drive any differently either so no way to know something was wrong.

NHTSA ID

11754360

Incident

Jul 15, 2026

I was driving the vehicle and heard a lot crack and felt the steering wheel unstable. Whenever I would turn the steering wheel the car would make crackling noises and I would feel the car go up as I was driving. When I was turning into my driveway the car felt like the whole left wheel had fallen off, according to my spouse she said the wheel looked like it was folding in as a turn and the car was elevating. We made an appointment with Tesla service senter and we had to get our car towed since it was not drivable. I went to speak with the Tesla agent and they had told me there was wear and tear on both lower front arm links and that they had replaced them. My car has only 19,000 miles so that seemed extremely strange and fast. The following day as I was cleaning my driveway I noticed a big suspension bolt on the ground, I took a picture of the bolt and sent it to my agent and he confirmed it was form the suspension bolt. Something they never mentioned until I found the bolt in my driveway. They repaired the issue according to them, we had no messages or indications of something going on. We also noticed that our wheels were getting worn down unevenly due to this. This is a family vehicle which is concerning that we could’ve had a more serious accident if it would’ve happened at a highway or on a trip.

NHTSA ID

11754316

Incident

Jun 25, 2026

1. Front left suspension system — specifically the suspension control arm bolt — failed and detached while reverse parking. The failure caused the suspension arm to drop and resulted in secondary damage to the fender, wheel‑well liner, and door alignment. The vehicle has been repaired, but all service records, photos, and documentation are available for inspection upon request. 2. The suspension bolt failure caused the front left suspension to collapse suddenly while I was reverse parking. If this had happened at normal driving speeds, it could have caused loss of control and a crash. I regularly transport a [XXX] and a [XXX], and this unpredictable suspension collapse created a serious risk to my family and others on the road. 3. Yes. The failure was inspected and confirmed by Tesla’s Alpharetta Service Center and the Tesla Marietta Collision Center. The Marietta team documented that the front left suspension control arm bolt had detached and that the resulting damage was not caused by any external impact. Tesla ultimately approved the repair under warranty, confirming that the failure was due to a component issue rather than misuse. 4. Yes. The vehicle was inspected by Tesla’s Alpharetta Service Center immediately after the incident, and then by the Tesla Marietta Collision Center. Both locations confirmed that the front left suspension control arm bolt had detached and caused the suspension collapse. The Marietta team documented that the failure was not caused by any external impact and Tesla approved the repair under warranty. No police or insurance inspection was performed because the failure occurred at low speed on private property. 5. No warning lamps or messages appeared. I did hear suspension clunking/creaking before the failure and had a Tesla service appointment scheduled, but Tesla postponed it. The bolt failure happened suddenly with no electronic warnings. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11754237

Incident

Jan 11, 2026

In January 2025, my 2023 Tesla Model Y Long Range had approximately 22,000 miles and was only about one year old when a right-front suspension mounting bolt backed out of the front frame/subframe. Before discovering the problem, we heard a popping or knocking sound whenever the steering wheel was turned left or right. Upon inspecting the vehicle, I found that the loosened bolt was dragging across the plastic underbody/skid plate and was close to completely falling out. The photographs show the affected right-front suspension mounting point and bolt. To prevent the suspension connection from separating, I reinstalled and tightened the bolt myself and applied red thread-locking compound. The bolt has remained in place since that repair. However, a major front suspension fastener should not loosen or back out on a nearly new vehicle with only 22,000 miles. I am concerned that if the bolt had completely fallen out while driving, the suspension component could have detached, potentially causing a sudden change in wheel position, steering control, or loss of vehicle control. I am also concerned that the same condition could occur again or could exist on the opposite side of the vehicle. No crash or injury occurred, but this was a serious safety-related suspension failure. I am requesting that NHTSA investigate this incident as a possible manufacturing, assembly, or fastener-retention defect.

NHTSA ID

11754141

Incident

Jan 13, 2025

2023 Tesla Model Y, only 18,270 miles. While driving with my wife and children in the car, the front suspension/axle control arm disconnected from the wheel assembly. A large suspension bolt failed — it came out bent and heavily corroded (photos available). We heard an abnormal noise, then the steering stopped responding and the wheel splayed out of position. We were at low speed and stopped safely. The car was undriveable and had to be towed. The day before, we drove this same car on the highway at 75 mph. Had this failed then, with my family aboard, it would almost certainly have caused a serious or fatal crash. Critically, Tesla had sent us a notice that the vehicle needed service. We scheduled it per their availability for Aug 6 — but the control arm failed before that date. We were never told the car was unsafe to drive. Had we known we were at risk, we would never have driven it with our children. The vehicle was inspected by a Tesla service center. Tesla did not fully cover the repair — I was charged — and the lateral/structural damage from the failure was not fixed. Insurance was used to tow the car (also at our cost). The failed bolt and suspension components are in our possession and available for inspection on request. Cause: UNKNOWN — I am not a mechanic — but a bent, corroded suspension bolt and a disconnected control arm on an 18,000-mile vehicle indicate a premature failure of a suspension/axle fastener. I request that the manufacturer and NHTSA inspect the component. This is a serious loss-of-steering hazard.

NHTSA ID

11754000

Incident

Jul 22, 2026

Clicking noise in rear suspension upon acceleration and assistive braking. First time I brought it in the Tesla service center lubricated the halfshafts. Clicking went away but returned a little over a month later. 2nd time the Tesla service center adjusted torque on suspension. Looking at thread online this seems to be a common issue with older Tesla Model Y. These are not normal maintenance items. I am worried about the safety of the suspension with this vehicle and how long it will be safe to drive before additional fixes, checking proper torque is required.

NHTSA ID

11753345

Incident

Jun 11, 2026

While driving, the front lower suspension lateral link (fore link) completely detached and separated from the subframe. The aluminum arm dropped down, pulling entirely free from its mounting bushing and shredding the plastic underbody aero shield. The failure caused a sudden and immediate loss of wheel alignment and camber control, making the vehicle entirely unsafe to drive and requiring an emergency tow. There was absolutely no impact, collision, or external road hazard that caused this failure; the component separated entirely due to structural or fastener failure.

NHTSA ID

11749855

Incident

Jul 10, 2026

Power steering is giving difficulty while driving on the highway, stiffens up and hardens and makes it difficult to steer to the left or the right. Took it to the dealer, they confirmed needed a new steering rack, checked online quite some people with the same issue especially with their cars coming from the same year. No warning lamps doesn’t show up on the screen, took to Tesla dealership and they ran a diagnostics and then confirmed.

NHTSA ID

11748135

Incident

Jul 3, 2026

My 2023 Tesla Model Y experienced a serious front suspension/control-arm fastener failure while I was driving on a road trip from Phoenix, AZ to Los Angeles, CA. The incident occurred in Riverside, CA. The vehicle has approximately 40,000 miles and is still within Tesla’s Basic Vehicle Limited Warranty. One front A-arm/control-arm bolt came completely out, and another related front suspension bolt was found loose. The tire and wheel are not damaged and are not flat. The vehicle became unsafe and undrivable. Tesla’s app initially categorized the issue as a flat tire, but this is not a tire issue. It is a front suspension fastener failure that could have caused loss of control, especially at highway speed. I am aware Tesla previously issued Service Bulletin SB-22-31-002, also associated with NHTSA Recall Campaign 22V895000, involving certain Model Y vehicles where front suspension lateral link fasteners may not have been properly attached. Tesla reportedly limited that campaign to a small affected population, and my VIN was not included. However, my vehicle appears to have suffered a very similar front suspension fastener failure. I am asking NHTSA to review whether this issue may affect vehicles beyond the originally identified population. Tesla should inspect the front suspension fasteners, control arm/lateral link mounting points, torque condition, threads, steering components, and alignment, and should determine whether the failure was caused by improper torque, defective fastener retention, assembly issue, or another safety defect.

NHTSA ID

11747155

Incident

Jun 27, 2026

On May 4, 2026, at approximately 9:10 AM, the 2023 Tesla Model Y was being operated at low speed in a parking lot while backing into a parking space. As the driver turned the steering wheel to maneuver into the space, there was a clunk and the front driver-side wheel jerked. The driver stopped immediately, before fully entering the space. The front driver-side suspension had separated: the lower control arm/lateral link became detached at its attachment point, the wheel and rim tilted outward and folded under the wheel arch, and the front halfshaft (axle) pulled out of the front drive unit. The vehicle was immediately immobilized and could not be driven. No collision, curb strike, or impact occurred. The failure happened during a low-speed parking maneuver. Photographs taken at the scene before any recovery, on May 4, show the detached control arm intact and undamaged and the wheel folded under the arch, with the rim, tire, and adjacent bodywork undamaged. The vehicle was towed to a Tesla service location on May 6, 2026, and inspected. Tesla's repair estimate identified damage to both front suspension assemblies, including control arms, lateral links, suspension fasteners, the front crossmember/subframe, steering rack, halfshaft, and front drive unit. This failure mode — a front suspension lateral link/control arm separating from its attachment due to a fastener concern — is the same failure mode addressed by Tesla recall SB-22-31-002 (NHTSA campaign 22V895000) on certain 2023 Model Y vehicles, in which a loose fastener can allow the lateral link to separate from the sub-frame, causing loss of vehicle control. This VIN was not included in that recall campaign. Had this separation occurred at highway speed rather than during a low-speed parking maneuver, it could have caused a loss of control and a crash. No injuries occurred. No crash or fire occurred. The vehicle has approximately 56,480 miles. Photographs and the repair estimate are ava

NHTSA ID

11745813

Incident

May 4, 2026

My front suspension is making squeaky and chuckling noice, went to service center they say its out of warranty the issue was there years before but I have ignored thinking weather related issues also make them aware about, since its 4 to 5 thousand miles over warranty I asked for little discount on fix, also made them aware that i have heard similar issue report all over the web also show them related article but they denied, now I don’t understand when model y 2023 has same issue recall but not mine which is same model y 2023, maybe different batch but same issue still not covered and please take a look on it so I don’t have to to pay $2500+ for there manufacturing defect.. thanks

NHTSA ID

11745620

Incident

Sep 23, 2024

The contact owns a 2023 Tesla Model Y. The contact stated that while driving the vehicle on the highway at an undisclosed speed, she heard a loud noise and suddenly lost control of the vehicle. The contact was able to pull off to the side of the road while the vehicle made a loud squealing noise and swerved simultaneously. The contact stated that her passenger side wheel had came off and a bolt. The vehicle was towed three separate times: first to a nearby parking lot, then to the contact's residence, and finally to the dealership. The vehicle was not officially diagnosed, but the contact noted that the lower suspension component was completely separated from the front passenger side wheel and touching the ground. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 29,844.

NHTSA ID

11742170

Incident

Jun 4, 2026

Mileage

29,844 mi

While driving, a critical heavy-duty front lower control arm / lateral link bolt completely detached from my vehicle and was found intact on the ground with factory green threadlocker still visible on the threads. The undercarriage and chassis show absolutely ZERO signs of external impact, scrape, or road hazard damage. This structural failure caused an immediate, severe safety hazard, rendering the vehicle completely unsafe to drive due to a catastrophic risk of wheel separation and total loss of steering control. This exact component failure is identical to Tesla's historical safety recalls, specifically NHTSA Recall Campaign Number 21V835000 and its expansions, which explicitly state: "the front suspension lateral link bolts may not have been secured to the correct specifications... causing the fasteners to loosen over time and separate from the sub-frame." Because the bolt loosened and fell out over time due to insufficient factory torque, the loose component put uneven mechanical stress on the lower control arm, resulting in the complete failure and damage of the control arm assembly. Tesla Service Center has refused to honor this as a latent manufacturing defect, hiding behind warranty expiration. They have unconscionably misclassified a known, life-threatening production defect as standard "wear and tear," forcing me to pay a $265 diagnostic fee and the full cost of a complete control arm replacement under protest. I am filing this report because Tesla is actively endangering consumers by failing to expand their suspension fastener recall to cover vehicles experiencing the exact same catastrophic manufacturing defect outside the arbitrary warranty period. NHTSA ODI complaint records show multiple substantially similar failures outside Tesla’s recall VIN population, including ODI Nos. 11630487, 11554803, 11494976, 11493354, 11486040, 11689987, 11675200, and 11632785 for Model Y vehicles, and ODI Nos. 11720800, 11705487, 11675676, 11664858, 11637813, etc

NHTSA ID

11739544

Incident

May 21, 2026