Owner-reported complaints naming the powertrain system, filed with NHTSA
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Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials. Every record below is an owner-reported complaint about the 2024 Toyota Grand Highlander submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 44 reports on file name it.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
The 25 most recent of 44, in the owner's own words
Vehicle intermittently fails to accelerate when accelerator pedal is depressed after stopping. Vehicle may move extremely slowly for several seconds and then suddenly regain power. This has occurred while entering/intersecting traffic and has resulted in near-collision situations. Dealer cannot duplicate the problem.
My vehicle has a recurrent issue with failing front axle assemblies. The vehicle experienced rotational clicking and had both from axle assemblies replaced around 20,000 miles. Around 40,000 miles the clicking returned and toyota has refused to replace the failing axles again. I currently am at 63,000 miles and I won an arbitration case regarding the axles. The arbitration decision ordered toyota to replace the axles and determined that the parts were defective and covered under warranty. Toyota breached the arbitration and refused to replace the defective axles as ordered in a legally binding arbitration. Rotational clicking is more apparent at low ambient temperatures. A metallic grinding is more apparent at high ambient temperatures. I have had several drive train skips, a sensation of drive train parts slipping and slamming together. Toyota knowingly put defective parts back on my car during the 20,000 mile repair. Toyota release a technical service bulletin T-SB-0082-24 in sep of 2024. It stated that they redesigned the axle to fix the problem. The tsb said to put the original part number on instead of the updated, fixed part number. I received the old, broken part number when my repair was done in 2025. There is a new bulletin T-SB-0028-26 release in april 2026 for the same issue and it states that the previous bulletin is obsolete. The new bulletin states that the correct part number is the new part number not the old one. Additionally, the tsb indicates toyota changed to the new part number with a vin cutoff sometime in 2024. The fixed part number was changed at the production line level in 2024 yet I received the old, known defective part. These are drive axles and a failure can lead to loss of control and a serious accident. A full investigation and recall of this part should be conducted.
The contact owns a 2024 Toyota Grand Highlander. The contact stated that while driving at an undisclosed speed and turning the steering wheel to the left or the right, occasionally there was a clicking sound coming from the vehicle. The dealer was contacted and diagnosed the failure as an axle failure. The vehicle was repaired, but the failure reoccurred approximately two to three months later. The vehicle was repaired five times due to failures. There was no sound coming from the vehicle after the last repair. The manufacturer was not made aware of the failure. The failure mileage was approximately 5.
I own a 2024 Toyota Grand Highlander Platinum Hybrid MAX with approximately 34,000 miles. The vehicle has experienced repeated delayed or absent acceleration from a complete stop, creating a serious risk when entering traffic. Before the most recent repair, I reported intermittent hesitation to the Toyota dealer. On Sunday, July 12, 2026, shortly after startup, the vehicle hesitated twice within the first half mile. At the second stop sign, I attempted a left turn into traffic and applied approximately 30% accelerator pedal. The engine was running, but the vehicle only crept forward at idle-level power for approximately three seconds. There was no noticeable increase in engine RPM and no warning lights. Normal power then returned. On July 15, 2026, the Toyota dealer performed TSB T-SB-0017-24 and updated the engine-control software for hesitation during acceleration. After that repair, the same loss-of-acceleration condition happened again while my wife was leaving a parking lot. She was stopped at a stop sign, making a right turn into traffic on a slight uphill grade, when the vehicle failed to provide normal acceleration. This was substantially similar to the earlier incident and occurred after the software update intended to correct the problem. The repeated failure to respond to accelerator input from a stop creates a collision risk because the vehicle can begin entering traffic without providing the expected power. I am requesting that NHTSA investigate whether this is a broader safety defect affecting the Grand Highlander Hybrid MAX and whether the existing software repair is effective.
I've had consistent issues with the vehicle accelerating and shifting. These include sluggish acceleration, loss of power and sputtering when we've come to a complete stop and starting to move again. We've almost been hit by other vehicles at least over 20 times because the vehicle has failed to accelerate when pulling into a roadway. The car hesitates during acceleration regardless of how much I push the gas. Once it starts to go, it feels as though the car can't shift from 1st to 2nd gear, The RPMs get extremely high while the car is going 25-40 mph and remain there for a few seconds up to ~20 seconds. I am fearful of getting t-boned when my car hesitates while turning at an intersection, going through an intersection or pulling out from a parking lot. I have been stuck in several intersections when traffic was coming toward me, but thankfully those cars had patience and avoided us. I've also found that this issue always happens when the hybrid battery shows that it only has a charge of 3 bars. It seems that the engine, transmission and hybrid battery don't know how to communicate when the battery charge gets that low. This has been happening since Dec 2023 when I bought the vehicle and the dealer has never been able to duplicate or find any error code, they are refusing to fix a known issue when many others are experiencing the same issue. There are Toyota Technical Service Bulletins (TSBs) out there regarding this problem but my dealer told me they won't do anything as it could label my vehicle a lemon. This is creating an unnecessary safety risk for me and my family.
Vehicle: 2024 Toyota Grand Highlander Hybrid Max The vehicle intermittently experiences a severe hesitation and shudder during acceleration from approximately 0-40 mph. The condition occurs only under specific circumstances: -The vehicle has been parked long enough for the engine, transmission, and related systems to cool to ambient air temperature. -The vehicle is started and driven shortly thereafter. -Engine oil and transmission temperatures are below approximately 160°F. -The air conditioning system is operating at maximum cooling with Eco Air Mode enabled. -The hybrid battery indicator displays approximately three bars of charge. When these precise conditions are present, the vehicle may hesitate, shudder, and fail to respond normally to accelerator pedal input during acceleration. Even with the accelerator pedal fully depressed, repeatedly, there is a noticeable delay in power delivery and vehicle acceleration. This creates a situation where the vehicle does not accelerate as expected when entering traffic or attempting to increase speed. The vehicle has previously received Toyota Technical Service Bulletin T-SB-0017-24; however, the condition continues to occur intermittently. No warning lights, diagnostic messages, or system faults are displayed when the event occurs. The condition typically occurs only once during the initial drive cycle after a cold start and has not been observed after the vehicle reaches normal operating temperature. The issue is most common in the warmer months and has never been encountered at freezing or below temperatures.
A couple of days ago, I was driving when my Toyota Grand Highlander started displaying a series of alerts. These alerts included "Hybrid system malfunction" "All Wheel Drive malfunction," "Check engine. See dealer," and finally something akin to "Find a safe place to pull over and turn off vehicle." Until these alerts appeared, back-to-back-to-back, there were no indications that there was anything wrong with the car. We were fortunate enough to be both close to home and close to a dealership when this happened and were able to bring the car in right away. If we were in a high traffic situation, or, conversely, in a very rural area (specifically in winter, not an unlikely happening for us), having the car's drive system suddenly fail out of nowhere could have been very dangerous. As I said, we were able to get the car to the dealer soon after. The dealership informed us that the car has a coolant system perforation, more than likely from a rock penetrating the grill. The coolant than leaked, causing the hybrid system/other failures the car noted. I have since done some research on this issue and have found, to my dismay and disappointment, that this isn't an uncommon issue with the Grand Highlander and the Highlander. There are many instances of people on social media saying a similar issue happened with their cars - one other person's dealership quoted them the exact same amount of the repair that our dealership did. In fact, this is such a common issue that there is apparently already an established workaround: other owners have ordered aluminum mesh from third party vendors and have zip-tied it to their grills in order to keep the rocks out. This is an absurd thing to have to do. Consumers should not, in the year 2026, have to drive down the road with concern that a loose pebble will put their car out of commission. Cars should be able to withstand this very common occurrence without taking substantial damage. This seems like a design flaw.
The vehicle hesitates and does not accelerate immediately from a complete stop. This occurs more frequently when the car is on a slight incline. The delay in acceleration creates a safety concern, especially when attempting to merge into traffic or pull out onto a roadway. I have reported this issue to the dealership multiple times, but they have not taken action because they have been unable to reproduce the problem.
I was driving toward the perimeter of my neighborhood, approaching an arterial cross street. When I braked the pedal went straight to the floor. The breaks didn’t work despite pumping them multiple times. I also heard the engine revving. To avoid the intersection and busy street I steered into a yard, hit a retaining wall and a tree, rolled and hit a metal city street sign. All airbags deployed. I was taken to the hospital by ambulance. The car was totaled and is on a temporary hold at a salvage yard.
The transmission needs to be replaced per the dealership. I was told this on 3/7/26 with mileage of 69K. The transmission has been reported as defective to Toyota since 2016-2017 with multiple lawsuits that have been filed. According to the lawsuits found online, Toyota knowingly used the defective UA80 transmissions and failed to inform consumers when purchasing the vehicles or inform consumers the need to replace prior to the 60k warranty expiration. The 2024 Grand Highlander has been listed as one of the affected vehicles and the transmission can fail at any time which is a safety risk.
The incidents most often occur when I try to accelerate after vehicle is stopped at an intersection. The car hesitates during acceleration regardless of how much I push the gas. Once it starts to go, it feels as though the car can't shift from 1st to 2nd gear. The RPMs get up 4500 while the car is going 25-40 mph and remain there for a few seconds up to ~20 seconds. I am fearful of getting t-boned when my car hesitates while turning at an intersection, going through an intersection or pulling out from a parking lot. I have been stuck in several intersections when traffic was coming toward me, but thankfully those cars were able to avoid hitting me. I have reported the problem every time I take the car to the dealer for a service. The problem has been happening since I purchased the car in November 2024 and occurs randomly--sometimes every couple of months, sometimes days in a row. The dealer can't reproduce it, but they were able to pull a code from the transmission and found it had an acceleration error. They updated the software from a TSB, but that didn't help.
Reported issues of lag in acceleration and harsh shifting into reverse, the vehicle has been brought to the dealership multiple times stemming from shortly after previous, there are no warnings lights on. I requested the dealership provide in writing if the deemed the vehicle safe for operation. They would not do so. I requested a loaner while my vehicle is being reviewed for repurchase and was denied. When my repurchase claim was denied, I requested a reconsideration and again a loaner.
The contact owns a 2024 Toyota Grand Highlander. The contact received notification of NHTSA Campaign Number: 25V595000 (Electrical System), and the vehicle was taken to the dealer on several occasions, but the dealer informed the contact that the part to do the recall repair was not yet available. The contact stated that the instrument panel had failed. Additionally, the contact stated that the vehicle was not driving properly, and the vehicle was shuddering while exceeding 70 MPH. The vehicle was taken to the dealer, where it was diagnosed with an axle leak, and the contact was informed that there was no warning light illuminated for the failure due to the instrument panel failure. The axle leak was repaired; however, the failure persisted. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was notified of the failure, and a case was filed; however, no assistance was provided. The failure mileage was approximately 9,000.
I own a 2024 Toyota Grand Highlander Hybrid and am experiencing an intermittent knocking/clicking noise that appears to come from the drivetrain area. The noise occurs most often during low-speed driving and while turning left or right, particularly on the first drive of the day after the vehicle has been sitting overnight, but it has also occurred at other times while driving. The condition is intermittent and does not occur every trip, however it has been heard by multiple drivers. The noise is most noticeable during light acceleration combined with steering input at lower speeds. I have brought the vehicle to the dealership for inspection, but the condition has not yet been duplicated during testing. I am concerned this may indicate a developing drivetrain or axle-related issue that could affect vehicle safety if it worsens while the vehicle is in motion. I am submitting this report so the condition can be documented and evaluated for potential safety concerns affecting this vehicle model.
I had my front axle assemblies replace under T-SB-0082-24 around 20,000 to 25,000 due to rotational clicking noise per bulletin. The tsb uses the old part number which was the defective original part. The axles are failing agin at 50,000 and the dealer and toyota are refusing to fix it as they can’t replicate in shop. There is a new part number that was updated and supposedly fixed the issue but that is not the part that was installed in my car. They stopped the production line and updated the part at one point supposedly there was not enough grease in the cv joint boots causing premature wear. The old part number is still listed in the tsb even though it is superceded, tsb should be update or recall issued for all affected models to get the new updated part. Old part number 43420-0E340 new part 43420-0E341. Other side old part 43410-0E520 new part 43410-0E521. Toyota installed the old obsolete parts on my car in all paperwork for my work history and is refusing to install a working set of axles.
2024 toyota grand highlander had TSB 0082-24 repair done around 20,0000 to 25,000 miles due to rotational clicking noise and vibration when turning under power. Both front axles replaced. Car now has 50,000 miles on it and clicking noise is present every day in cold conditions until it warms up. It is at the dealer for the third time and they are unable to replicate the clicking and vibration and will not replace the part. The symptoms are identical to when the first repair was done. Possibility of cv axle failure in the near future if not replaced. A full recall and redesign is needed at this point if I am experiencing 2 failures within 50,0000 miles.
I have taken my vehicle to Wilde Toyota (2 time) for the same issue . The car either moves/slids to the left or right. They adjusted the wheel alignment in November and now again I am having the same issue. Took the car again to Wilde Toyota and they are asking me for 185 USD for the wheel alignment. I told them this looks like a drive train or suspension issue but there were hesitant to check it.
The contact owns a 2024 Toyota Grand Highlander. The contact stated that upon starting the vehicle and reversing, there was an abnormal banging sound coming from the vehicle. While attempting to reverse, the vehicle failed to move, but the vehicle was restarted and operated as designed. While driving, there was an abnormally loud clanking sound coming from the vehicle with the “WRENCH SYMBOL” displayed. There were other unknown warning lights illuminated. The vehicle was taken to the local dealer, who was unable to duplicate the failure. The vehicle was not diagnosed or repaired. The contact stated that the vehicle would be taken back to the local dealer for additional diagnostic testing. The manufacturer was not contacted. The failure mileage was approximately 18,000.
When accelerating from a complete stop, the vehicle intermittently fails to respond when pressing the gas pedal. It feels similar to when a bicycle chain slips—you press the pedal, but the vehicle doesn’t move forward—then suddenly it catches, causing a noticeable lurch. The duration of this lag varies, and it has been increasing over time. Most recently, the hesitation lasted long enough that I was nearly involved in a collision. I pulled out from a stop sign to make a right-hand turn, but the vehicle failed to accelerate as expected. The car behind me nearly rear-ended me due to my sudden lack of movement in the lane. No warning lights, error messages, or other indicators appear before or during the event. I have been reporting this issue to my dealership for over a year during regular service appointments. The dealership has been unable to reproduce the problem and has attempted a software update, which did not resolve it. The malfunction has not been inspected by the manufacturer, police, or insurance representatives. The issue has occurred multiple times, including but not limited to the following dates: -March 12, 2025 -March 24, 2025 -July 21, 2025 -September 18, 2025 -October 1, 2025 These dates reflect times when I documented the issue via text messages to my husband; it has also occurred on many additional occasions not recorded above. Online owner forums and NHTSA complaints indicate that other Toyota Grand Highlander owners are experiencing the same issue, suggesting it may be a widespread defect affecting vehicle safety.
Toyota T-SB-0082-24 / Rotational Clicking Noise From Front Drive Shaft Assembly ( CV JOINT) CV joint defect poses an unreasonable risk to safety, especially if it fails while you are driving. An unreasonable risk is one where the potential for harm is much greater than the potential benefit of taking the risk. Driving with a compromised CV joint fits this definition because it can lead to a complete loss of vehicle control, which can result in a serious accident.
I've had consistent issues with the vehicle accelerating and shifting. These include sluggish acceleration, loss of power, sputtering, and limp mode. We've almost been hit by other vehicles almost 10 times because the vehicle has failed to accelerate when pulling into a roadway. The vehicle will start to accelerate slowly, then stop, then 5-10 seconds later will surge forward will the engine revs very high and is delayed shifting into 2nd gear. I've told my Toyota dealership about this numerous times but they keep telling me that there's no issue but there clearly is being that many others are experiencing the same exact problems. There's never been a warning lamp or message when this happens. This is a huge safety issue and my family is extremely lucky that we haven't been involved in a serious accident.
My car makes a click sound when turning the wheel left or right and gas is applied. This has been happening for around 5 months. It’s not noted all the time but I do hear it occasionally. I have a DashCam video with sound as proof, but this website is not letting me upload the video as its file size is too big. I have taken to the dealership to inspect but they said they were not able to reproduce the sound while inspecting. They also mentioned Grand Highlander have some sort of front axle issue. I looked online and NHTSA website and found that Toyota is aware of this issue and resigned it. But i don’t think the issue is fixed yet, something is still wrong with it. Please look into this matter as it concerns the safety of my family and others who owns the car.
While slowing to a stop on a slight incline (an interstate off-ramp), when almost stopped, the car started bucking as if the brake pedal was being slammed on, then released, slammed on again, then released, and repeated for maybe 2 seconds. I quickly hit the "P" (Park) button to take it out of gear and it stopped. No warning lights or anything came on and it drove perfectly fine afterwards. It felt just like the emergency braking and the car thinks you're going to hit something. It was very strong and jarring. Happened a 2nd time on April 4 in the same circumstances - driving downhill on a highway off-ramp and stopping at red light at the end of the ramp.
Cv axle has been replaced twice so far on my 2024 grand Highlander and it’s only at 18,000 miles currently. From the TSB Toyota put out they redesigned in the middle of production but those who were before this time will always have cv axle problems
When making left or right turns loud knocking noise is heard until turn is completed and going straight.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Categories with enough reports to have a page of their own
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