RoadVitals

2002 Toyota Highlander Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
12
Latest May 29, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
4%
of 301 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
4
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 2002 Toyota Highlander submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 12 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

Shown in the owner’s own words, exactly as filed

Driver assistanceElectrical
Filed May 29, 2019
Fire reported

I SAW SOMEONE STEAL MY CAR AND TOLD THEM THEY HACKED. WINDSHIELD WIPERS WOULD SLOW UP AND DOWN. BURNING OF THE ELECTRICS WHEN TRY TO CHARGE. CAR STOPPING IN THE MIDDLE OF THE ROAD. CAR GOING ON AND OFF. THE MIDDLE OF THE ROAD, TURNING BACK ON. SPEED CONTROL MESSING UP. SECURITY WARNING GOING UP AND DOWN.. BATTERY WOULD SHUT ON AND OFF. CAR LOCKS GOING ON AND OFF. COULD BARELY STEER THE CAR. *TR

NHTSA ID
11210679
Incident
May 26, 2019
Electrical
Filed Apr 14, 2017

THE AC LIKES TO BLOW HOT AIR WHEN IN THE MAX AC SETTING AND THE TEMP KNOB BEING IN THE COLDEST POSITION. NUT BEING THE TEMP SETTING GAUGE COMES LOOSE CAUSING THE AC TO BLOW HOT AIR. HAPPENS ANYTIME IF PARKED OR DRIVING.

NHTSA ID
10972357
Incident
Apr 13, 2017
Electrical
Filed Nov 20, 2014
Crash reported

MY PASSENGER SIDE BRAKE LIGHT IS INTERMITTENT AT BEST. REPLACED BULBS MANY TIMES, CLEANED CONTACTS, ETC...BUT NO HELP.ON-GOING PROBLEM . WAS REAR-ENDED DUE TO THIS EXACT PROBLEM. DRIVER SIDE BRAKE LIGHT FINE...IT IS ALWAYS PASSENGER SIDE. MANY COMPLAINTS ABOUT THIS SAME EXACT ISSUE ON-LINE. *TR

NHTSA ID
10659709
Incident
Nov 6, 2012
Mileage
120,000 mi
Electrical
Filed Jul 17, 2012
1 injury reported

TL* THE CONTACT OWNS A 2002 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE SECURITY SYSTEM FAILED AND CAUSED ALL OF THE DOORS TO LOCK. THE DOORS COULD NOT BE OPENED MANUALLY, CAUSING THE CONTACT TO BE TRAPPED IN THE VEHICLE DURING EXTREME HEAT. THE POLICE DEPARTMENT BROKE THE REAR WINDOW TO RELEASE THE CONTACT. THE CONTACT FELT CONSTANT WEAKNESS IN THE HEAD DUE TO THE EXTREME HEAT EXPOSURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC TEST PERFORMED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 39,050 AND THE CURRENT MILEAGE WAS 39,106.

NHTSA ID
10466033
Incident
Jul 5, 2012
Mileage
39,050 mi
ElectricalVisibility
Filed Jun 5, 2012

THE HEATER WOULD NOT PROVIDE HOT AIR. I PUSHED IN ON THE SWITCH AND THE HEAT WOULD WORK AS LONG AS I HELD THE SWITCH PUSHED IN (NOT DESIGNED TO BE PUSHED - ROTARY SELECTOR). EVENTUALLY, EVEN PRESSING THE SWITCH IN WOULD NOT WORK. I WENT ON LINE AND FOUND A DISCUSSION BLOG THAT DISCUSSED MY EXACT ISSUE. I FOLLOWED THE RECOMMENDATION AND PULLED THE FACE COVER OFF, REMOVED THE CONTROL PANEL AND DISCOVERED EXACTLY WHAT HAD BEEN DESCRIBED - A BROKEN SINGLE STRAND WIRE THAT RAN TO THE BACK OF THE SWITCH. I ATTEMPTED TO MAKE THE REPAIR USING A MULTI-STRAND WIRE AS RECOMMENDED BECAUSE THE DEALER REPAIR OPTION WAS $1,000. THE HEATER APPEARS TO WORK -SLIGHTLY, BUT NOW I HAVE NO AC. I THINK THE CIRCUIT BOARD WAS DAMAGED BY THE SOLDERING IRON HEAT. BECAUSE WE LIVE IN THE SEATTLE AREA, THIS CAUSES ISSUES WITH THE WINDOW DEFOGGER AS WELL AS HAVING NO AC. *TR

NHTSA ID
10460733
Incident
Feb 9, 2012
Mileage
118,000 mi
Electrical
Filed Nov 16, 2010

AIR CONDITIONER THERMOSTAT DOES NOT WORK PROPERLY. IT SWINGS BACK AND FORTH BETWEEN COLD AND HOT WITHOUT TOUCHING DIAL. THIS IS VERY DANGEROUS DURING WINTER WHERE YOU COULD DIE IF NOT ABLE TO GET HEAT.

NHTSA ID
10367377
Incident
Dec 1, 2007
Mileage
58,000 mi
Electrical
Filed Jul 13, 2010

MY 2002 TOYOTA HIGHLANDER HAD APPROXIMATELY 110,000 MILES ON IT AT THE TIME WHEN I STARTED HEARING A NOISE AROUND THE DISTRIBUTOR. I TOOK IT TO MY MECHANIC (NOT TOYOTA FOR OTHER REASONS) AND HE SAID THE BEARINGS IN THE DISTRIBUTOR WERE GOING OUT. I CALLED TOYOTA (TOYOTA OF TEXAS - GRAPEVINE) TO ORDER THE PART. THEY DIDN'T HAVE ANY IN STOCK, SO HAD TO ORDER FROM THE DC. THEY SAID IT WOULD BE IN 4 DAYS AND TO CALL BACK. CALLED BACK IN 5 DAYS AND THEY SAID THEY HAD TO ORDER FROM HQ IN CALIFORNIA AND IT WOULD BE IN NEXT WEEK (HA!). CALLED NEXT WEEK. STILL NO DISTRIBUTOR!! HAD TO ORDER IT FROM JAPAN!! AT THAT POINT, THE REGIONAL PARTS MANAGER CALLED ME AND SAID THAT A HIGHLANDER DISTRIBUTOR HAS NEVER GONE OUT. I DISCUSSED MY DISGUST WITH THE FACT THAT THERE WAS NO DISTRIBUTORS FOR A 6 YEAR OLD HIGHLANDER IN THE UNITED STATES!! MY MECHANIC WAS ABLE TO GET WITH A LOCAL DISTRIBUTOR REBUILDER TO TRY TO FIX IT EVEN WITHOUT HAVING THE MANUAL ON THE TOYOTA DISTRIBUTOR. HE WAS ABLE TO REBUILD IT BEFORE THE DISTRIBUTOR I ORDERED CAME IN 3 WEEKS AFTER THE INITIAL ORDER. IN THE END, MY HIGHLANDER SAT AT MY MECHANIC'S SHOP FOR 3 WEEKS AND I WAS STUCK RENTING A THE WHOLE TIME. *TR

NHTSA ID
10342943
Incident
Mar 1, 2007
Mileage
110,000 mi
Electrical
Filed Nov 20, 2008
Fire reported

TL*THE CONTACT OWNS A 2002 TOYOTA HIGHLANDER. WHEN THE CONTACT OPENED THE DOOR TO HER VEHICLE, SHE DISCOVERED THE PASSENGER COMPARTMENT FILLED WITH SMOKE. THE PASSENGER SEAT WAS BURNED. THERE WERE NO OCCUPANTS IN THE VEHICLE AT THE TIME OF THE FAILURE. THE POLICE AND FIRE DEPARTMENTS ARRIVED AT THE SCENE AND EXTINGUISHED THE FIRE. THE INVESTIGATOR INFORMED HER THAT THERE WAS AN ELECTRICAL FIRE UNDERNEATH THE PASSENGER SEAT. THE CONTACT STATED THAT THE SEAT WAS A MANUAL SEAT, NOT ELECTRIC. THE VEHICLE WAS DESTROYED. A POLICE AND FIRE REPORT WAS FILED. THE FAILURE MILEAGE WAS 97,000. UPDATED 1/6/09 *CN UPDATED 01/14/09. *JB

NHTSA ID
10249404
Incident
Nov 13, 2008
Mileage
97,000 mi
ElectricalOther / unspecifiedVisibility
Filed Nov 16, 2008

THE INTERIOR HEATING/AC SYSTEM AND FAN REPEATEDLY FAILS TO OPERATE PROPERLY. IN THE SPRING SUMMER WHEN THE AC WOULD FAIL TO BLOW COLD AND BLOW HEAT THAT WASN'T SO BAD. I GOT THE CONTROL KNOB FIXED AND ALL SEEMED TO WORK FINE. HOWEVER THE KNOB HAS FAILED AGAIN AND WHEN I NEEDED THE HEAT/DEFROST FAN TO WORK AT NIGHT THE FROST GOT WORSE BECAUSE THE KNOB FAILED AND THE HEATER/FAN WOULD ONLY BLOW COLD AIR. DEPENDING ON THE SEASON AND THE POSITION OF THE KNOB WHEN IT FAILS THIS SHOULD BE CONSTRUED AS A SAFETY ISSUE WHEN IT AFFECTS THE VISUAL CLARITY OF THE WINDSHIELD . *TR

NHTSA ID
10248917
Incident
Nov 15, 2008
Mileage
89,374 mi
ElectricalVisibility
Filed Mar 14, 2008

AC/HEAT TEMPERATURE CONTROL SWITCH MALFUNCTION. THIS IS A PROBLEM THAT TOYOTA IS AWARE OF AND CHOOSES TO DISREGARD, SINCE IT TENDS TO FAIL AFTER THE WARRANTY ON THE NEW PART AND REPLACEMENT PARTS EXPIRES BEFORE THE PROBLEM. A SMALL, SOLDERED WIRE WHICH CONNECTS THE SWITCH TO A CIRCUIT BOARD IN THE DASH FAILS. SHOULD BE AN EASY FIX, BUT TOYOTA DEALERS WILL ONLY REPLACE THE ENTIRE PANEL FOR $800 - 1200. THIS HAS HAPPENED TWICE TO ME ON THIS SAME VEHICLE. FIRST TIME I PAID $800, THE SECOND TIME I GOT A LOCAL GUY TO SOLDER THE WIRE ON THE OLD PART AND REPLACED MYSELF. TOTAL COST ABOUT $10. SHAME ON TOYOTA. *TR

NHTSA ID
10221178
Incident
Aug 15, 2005
Mileage
120,000 mi
Electrical
Filed May 10, 2004

THE HEATING SYSTEM STOPPED WORKING. THE CONSUMER TOOK THE VEHICLE TO THE DEALER AND THE DEALER REPLACED SOME WIRES. UPON LEAVING THE DEALER, THE DRIVER TURNED ON THE REAR DEFROSTER AND THE WIRING HARNESS BURNED UP. PLEASE PROVIDE ANY FURTHER INFORMATION. *JB

NHTSA ID
10073314
Incident
Mar 15, 2004
Electrical
Filed May 14, 2003
Fire reported

WHILE PARKED, THE VEHICLE CAUGHT ON FIRE IN THE DASH BOARD PANEL. *JB

NHTSA ID
10019895
Incident
May 14, 2003

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .