2005 Toyota Tacoma Problems

I discovered frame perforation rust, for which Toyota sent letters offering to repair or compensate. I have moved to Florida and the letters didn't forward. So I notified Toyota and they said they would not do anything to help. There was a prior class-action lawsuit about this, which prompted Toyota's action. I have sent Toyota mechanic statements and photos of the rust along with m y nice letter requesting help. They offered that I could get my vehicle inspected at a Toyota dealer, at my expense, which would auto-enter it into their warranty database, repair order # [XXX] which I did this week. I am writing them back again, appealing for their help. In the interim, I am making this report. I will also be notifying the Florida Attorney General's Consumer Protection Division. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The frame had rust a lot,had one spot was repaired,still have some need fix

The frame is rusting out substantially. The dealer advised me not to drive because the frame could fail at anytime. I have been driving around unaware of the problem. I could have been killed if the framed failed on the highway. There was no warning light. The Vehicle has been into the dealer and no one mentioned the problem until 08/30/2024. The Vehicle has been maintained and garaged. The vehicle is in good condition and has not been in an accident. I called Toyota and was told I was out of luck because the warranty expired even though the frame problem was Toyotas fault. A truck frame should outlast the engine and the body. I plan to keep the truck for 400,00 miles and my finances are very tight. Toyota is penalizing me because the frame didn't rust out sooner and on Toyotas time frame.

Frame failure due to rust. Suspension is detached with springs hitting frame. NOTE: fuel tank partially detached previously due to rusted brackets 3-4 years ago and all components were replaced. Filed NHTSA report at that time however had technical issues completing… Still have photos.

Drivers the problem drunk speeding Hitman killed man do you watch hard no manslaughters still driving just got another traffic ticket and let go again super unfair

BLOWER MOTOR ONLY WORKS ON HIGH. SOMETIMES SPEED OD. DOESN'T WORK, SOMETIMES IT DOES. SPEED OD. READS ABOUT 5 MILES PER HOUR FAST. GAUGES PAUSE FOR ABOUT 10 SEC. BEFORE WORKING WHEN I FIRST START TRUCK. ALL STARTED AROUND 120,000 MILES.

INTERMEDIATE STEERING ROD LOWER BALL JOINT HAS FAILED , UNABLE TO STEER TRUCK SAFELY THIS IS VERY DANGEROUS TOYOTA NEEDS TO LOOK INTO THIS I BOUGHT THIS TRUCK BRAND NEW IN 2005 OFF THE FLOOR

AS I WAS DRIVING I WENT TO MAKE A TURN AND THE STEERING BECOMES VERY DIFFICULT AND DOSE NOT RESPOND AS IT SHOULD, TOYOTA IS AWARE OF THIS PROBLEM AND TOLD ME THE STEERING SHAFT MUST BE REPLACED, I ALMOST RAN INTO ONCOMING TRAFFIC BECAUSE OF THE STEERING PROBLEM. THIS PROBLEM HAS OCCURRED NUMEROUS TIMES ON CITY STREETS COUNTY ROUTES AND US HIGHWAY ROUTE 22 IN THE STATE OF NEW JERSEY.

My problem was associated with the air bag warning light. It came on and so I took my truck to Big Two Toyota in Chandler AZ. Dealer said I had a faulty clock spring assembly that will prevent the air bag system from functioning properly and was a major safety risk.... So I let Dealer remove and replace it for $511.82. THIS SHOULD HAVE BEEN SAFETY RECALL.... Please look into this issue for me and other Toyota Tacoma truck owners. Thank you.

AIRBAG EXPLODED WHILE DRIVING, NO ACCIDENT INVOLVED.

In May of 2018, I purchased a 2005 Toyota Tacoma. After arrival of new title, I received a safety recall notice from Toyota in regards to possible abnormal frame rust. I was instructed to take my Tacoma to nearest Toyota dealership for frame inspection. Prior to taking Tacoma in for frame inspection, I scoped the frame myself, and noticed abnormal rust forming throughout both sides of the frame. Therefore, I took my Tacoma to Berge Toyota in Mesa AZ. for further inspection and to have some other repairs done. Upon my arrival to Berge Toyota, l informed the service writer of the repairs that were needed done and showed him the request from Toyota for the frame inspection. My vehicle was taken to a lift, where a brief frame inspection was performed with a flashlight only and I was told the frame was fine, and the rust I had witnessed during my personal inspection was within a standard tolerance of "normal". On September 12, 2022 my frame cracked in a horseshoe formation around the driver side motor mount, causing the engine to shift and sink approx. 3/4" towards the driver side. This frame failure has caused numerous problems to occur, such as the fan to continuously rub against the shroud, abnormal shifting of the transmission, ramping up and down of RPM's, vehicle's steering locks up and cannot be safely driven, leaving me without transportation After detailed inspection was performed on my Tacoma, the horseshoe crack around the motor mount was found and it was determined this was the source of all the problems. I contacted Berge Toyota where I was informed by their service manager that Berge Toyota was not certified to do the frame inspection or repair, and further explained the safety recall had expired and instructed me to contact Toyota to see what could be done. The question I had for the Berge Toyota service manager, was if they were not certified to do the frame inspection, or repair why did they inspect my frame and inform me it was fine, when it wasn't?

The frame of my truck failed at the motor mount. The motor mount has sunk into the frame shifting the motor and effecting performance and other parts. This can be confirmed by anyone. I never received recall information, I can’t find evidence of one issued for this year or my state.

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. WHILE DRIVING VARIOUS SPEEDS, THE CONTACT NOTICED THAT THE CLUTCH PEDAL WAS SOFT. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE CLUTCH PEDAL TURN SPRING WAS DEFECTIVE. AS A RESULT, THE CLUTCH PEDAL CAUSED THE CLUTCH MASTER CYLINDER ROD TO BEND. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE CLUTCH MASTER CYLINDER ROD NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, BUT DID NOT OFFER ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. WHILE DRIVING APPROXIMATELY 60 MPH, THE CLUTCH FAILED TO SHIFT AND CAUSED AN ABNORMAL ODOR. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER REPLACED THE CLUTCH, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 4,000.

TIRES CRACKING AROUND BEAD AREA MANUFACTURED IN 4816 LESS THAN 5000 MILES

SUMMER 2012 THE CROSS MEMBER HOLDING THE SPARE TIRE FELL OFF WHILE I WAS DRIVING. NOW (JANUARY 2014) A LARGE (THREE INCH) PERFORATION HAS APPEARED IN THE FRONT FRAME. THE TRUCK FRAME IS ROTTING OUT FAST. *TR

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED PER A RECALL FOR THE FRAME. AFTER THE FRAME WAS REPAIRED, THE DEALER STATED THAT ALL FOUR BRAKES ALSO NEEDED REPAIR. THE MANUFACTURER WAS NOTIFIED. THE NHTSA CAMPAIGN NUMBER AND FAILURE MILEAGE WERE UNKNOWN.

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. WHILE THE VEHICLE WAS STATIONARY, IT WAS DISCOVERED THAT THERE WERE HOLES IN THE FRAME OF THE VEHICLE. THE CONTACT ALSO STATED THAT THERE WAS A BRAKE LINE FAILURE THAT OCCURRED IN THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 91,213. THE VIN WAS NOT AVAILABLE.

In May of 2018, I purchased a 2005 Toyota Tacoma. After arrival of new title, I received a safety recall notice from Toyota in regards to possible abnormal frame rust. I was instructed to take my Tacoma to nearest Toyota dealership for frame inspection. Prior to taking Tacoma in for frame inspection, I scoped the frame myself, and noticed abnormal rust forming throughout both sides of the frame. Therefore, I took my Tacoma to Berge Toyota in Mesa AZ. for further inspection and to have some other repairs done. Upon my arrival to Berge Toyota, l informed the service writer of the repairs that were needed done and showed him the request from Toyota for the frame inspection. My vehicle was taken to a lift, where a brief frame inspection was performed with a flashlight only and I was told the frame was fine, and the rust I had witnessed during my personal inspection was within a standard tolerance of "normal". On September 12, 2022 my frame cracked in a horseshoe formation around the driver side motor mount, causing the engine to shift and sink approx. 3/4" towards the driver side. This frame failure has caused numerous problems to occur, such as the fan to continuously rub against the shroud, abnormal shifting of the transmission, ramping up and down of RPM's, vehicle's steering locks up and cannot be safely driven, leaving me without transportation After detailed inspection was performed on my Tacoma, the horseshoe crack around the motor mount was found and it was determined this was the source of all the problems. I contacted Berge Toyota where I was informed by their service manager that Berge Toyota was not certified to do the frame inspection or repair, and further explained the safety recall had expired and instructed me to contact Toyota to see what could be done. The question I had for the Berge Toyota service manager, was if they were not certified to do the frame inspection, or repair why did they inspect my frame and inform me it was fine, when it wasn't?

The differential drive housing failed due to corrosion resulting in the differential oil leaking out at a significant rate and in loss of lubrication of the differential gears. The condition was detected before any significant loss of material condition or function but could have lead to a loss of vehicle control if the differential had failed. The local Toyota Dealer has not reviewed the condition as of yet. A review of several Tacoma internet forum sights finds similar corrosion failures described (oil leaking from differential housing). There is no monitoring/warning indicator for the oil level condition in the differential housing in this vehicle.

AROUND 150,000MI MY DRIVERS SIDE SUN VISOR STARTED HANGING LOWER UNTIL EVENTUALLY IT HANGS STRAIGHT DOWN IN THE WAY (HARD PLASTIC SHELL UNDERNEATH THE CLOTH COVERING IS CRACKED WHICH ALLOWS LESS TENSION ON THE SPRING PLATE AND IT SAGS DOWN. AROUND 190,000MI THE PASSENGER SIDE STARTED TO FAIL.

SUN VISORS WILL NOT STAY UP PART WAY. THEY DROP COMPLETELY AND BLOCK THE DRIVERS VIEW.I HAD THE SAME PROBLEM WITH MY OTHER TOYOTAS: 2006 COROLLA, 2007 COROLLA, AND 2010 COROLLA. THE VISOR WOULD DROP AT ALL TIMES WHEN IN USE.

Odometer Fraud. The contact purchased a 2005 Toyota Tacoma. The contact discovered a mileage discrepancy after the purchase. The vehicle was a private sale through OfferUp. At the time of purchase, the vehicle mileage was 139,900. It was later discovered that the mileage on the Title was 339,740.

My problem was associated with the air bag warning light. It came on and so I took my truck to Big Two Toyota in Chandler AZ. Dealer said I had a faulty clock spring assembly that will prevent the air bag system from functioning properly and was a major safety risk.... So I let Dealer remove and replace it for $511.82. THIS SHOULD HAVE BEEN SAFETY RECALL.... Please look into this issue for me and other Toyota Tacoma truck owners. Thank you.

Drivers the problem drunk speeding Hitman killed man do you watch hard no manslaughters still driving just got another traffic ticket and let go again super unfair

TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THERE WAS A STRONG VIBRATION COMING FROM THE VEHICLE, THE SERVICE ENGINE INDICATOR ILLUMINATED, AND THE U-JOINTS HAD NOT BEEN PROPERLY LUBRICATED FROM THE MANUFACTURING PROCESS. THE DEALER (LEGACY TOYOTA, 3800 W TENNESSEE ST, TALLAHASSEE, FL 32304, (850) 688-9264) DIAGNOSED THAT THE TIRES WERE THE CAUSE OF THE FAILURES. THE DEALER DID NOT REPLACE THE DRIVETRAIN AND THE U-JOINTS. THE CONTACT CONSTANTLY HAD TO LUBE THE U-JOINTS TO PREVENT DRYNESS, WHICH WOULD HAVE CAUSED THE DRIVETRAIN TO FRACTURE. THE CONTACT, A MECHANIC, REPLACED THE U-JOINTS AND TOOK THE DRIVESHAFT TO THE DEALER TO INSPECT THE PART, BUT NO REMEDY WAS PROVIDED. THE MANUFACTURER ISSUED A SERVICE CAMPAIGN AND INDICATED THAT THE VEHICLE WAS EXCLUDED; THEREFORE, THE DEALER REFUSED TO REPLACE THE U-JOINTS AND THE DRIVESHAFT. THE VEHICLE WAS TAKEN BACK TO THE SAME DEALER FOR FURTHER DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES AND PROVIDED NO REMEDY. THE FAILURE MILEAGE WAS NOT AVAILABLE.

OUR 2005 TOYOTA TACOMA'S GAS TANK HAD FALLEN OFF THE FRAME DUE TO CORRODED STRAPS WHILE THE VEHICLE WAS MOVING AT SLOW SPEED ON OUR PROPERTY. THE VEHICLE HAS LESS THAN 140,000 MILES ON IT. THE VEHICLE NEEDED TO BE TOWED TO A LOCAL TOYOTA DEALERSHIP. THERE WAS NO SERIOUS INJURY. HOWEVER, HAD THE TANK SEPARATED WHILE BEING DRIVEN IT IS VERY POSSIBLE AND PROBABLE THAT THIS COULD HAVE RESULTED IN IGNITION, FIRE, EXPLOSION AND LOSS OF CONTROL OF THE VEHICLE, SERIOUS INJURY OR DEATH. THE DEALERSHIP HAD GIVEN US AN AN INITIAL ESTIMATE OF $1,800 OUT OF POCKET EXPENSE TO PAY FOR THE REPAIRS STATING THAT THE CORROSION IS 'PART OF WINTER DRIVING' THIS IS FAR FROM A PLAUSIBLE AND ACCEPTABLE EXPLANATION. GAS TANKS SHOULD NOT FALL OFF VEHICLES AND POSE SUCH A SIGNIFICANT SAFETY THREAT. TOYOTA CORPORATE REFUSED TO PAY FOR MORE THAN ROUGHLY $400 IN REPAIRS TO THE OUT OF POCKET EXPENSES. THE FINAL BILL OUT OF POCKET EXPENSES WERE $2,300 IN COSTS FOR REPAIR.

TL* THE CONTACT OWNED A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT WHILE THE DRIVER WAS DRIVING AT 35 MPH, THE CONTACT WAS SIGNALED THAT THE REAR OF THE VEHICLE WAS EMITTING SMOKE. THE CONTACT PULLED THE VEHICLE TO A SHOULDER LANE AND CONFIRMED THE REAR DRIVER SIDE OF THE VEHICLE WAS EMITTING SMOKE. AS A RESULT, THE VEHICLE CAUGHT FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND IT WAS UNKNOWN IF A POLICE/FIRE REPORT WAS FILED. NO INJURIES WERE SUSTAINED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 08/22/17*LJ *CN

The driver side seat belt does not go up and down to adjust position. It is attached to the access door. By not being able to adjust it from going up and down, it makes it hard to strap it into place next to the seat. This may wear out the sides of the seat belt in time. I have not had a Toyota dealer look at it yet. Thanks.

I own a 2005 Toyota Tacoma xtra cab with 140445 miles on it. When it had 36000 miles I noticed the driver side seatbelts wearing down that was in 2011 . It’s just me so the passenger side is still good. I contacted Toyota about this problem asking them if there were any recalls or any complaints about the seatbelt wearing down. I was told no complaints. I told them my safety concerns they agreed on having my local dealership take care of the problem. It took some convincing to have it approved. So now I’m having the same issue again I haven’t contacted them yet. I just hope they will fix the problem again. Like I told the person I spoke to none of my other many vehicles have had a safety belt wearing down on the sides. It could be a poor design that’s causing it but none the less it’s needs to be corrected.

I BOUGHT A TACOMA 3 MONTHS AFTER TOYOTA WARRANTY ENHANCEMENT PROGRAM (ZTZ) NO POL 14-03 DATE 06/25/14 PRIMARY COVERAGE ENDED ON NOV. 30 2015. THE DAY TIME RUNNING LIGHTS HAVE BURN, AND CRACKED ,THE INSIDE LENS, INSIDE THE HEADLIGHT UNIT. I HAD THEM LOOKED AT ,AND PICTURES WERE TAKEN OF BOTH BURNED HEADLIGHTS. THEY SENT THE INFO TO SERVCO HAWAII 1-888-272-5515 AND 3 WEEKS LATER ON 03/11/2016 WAS TOLD THEY DENIED ME FOR THE FREE REPLACEMENT. I HAD TALKED TO THE GUY I HAD GOTTEN THE TRUCK FROM AND HE SAID HE HAD NEVER GOTTEN A LETTER FROM TOYOTA, FOR THE LIGHT PROBLEM OR HE WOULD HAVE GOTTEN THE FREE REPLACEMENT DONE. I DISAPPOINTED WITH TOYOTA NOT FIXING THIS SAFETY PROBLEM, AS I FEEL IF IT CAN BURN AND CRACK THE PLASTIC LENDS I HOPE IT CAN NOT START A FIRE. ALSO THE DISTORTED VIEW THE ONCOMING CARS SEE. I HAVE TALKED TO OTHERS THAT STATED THEY TO NEVER GOTTEN NOTICE OF THIS HEADLIGHT PROBLEM AND THEY TO HAVE THE DAY TIME RUNNING LIGHTS THAT ARE THE CAUSE OF THE PROBLEM. I HAVE A FEELING THE LETTERS WERE NOT SENT TO A LOT OF THE PEOPLE, THAT IT SHOULD HAVE SENT TO. I'M CURIOUS AS TO THE NUMBER THEY DID FIX ,COMPARED TO HOW MANY TRUCKS WITH DAY TIME RUNNING LIGHTS ARE OUT THERE, THAT WERE NOT FIXED THAT SHOULD BE FIXED.

2005 TOYOTA TACOMA. CONSUMER WRITES IN REGARDS TO VEHICLE HEADLIGHTS. *SMD THE CONSUMER STATED THE PLASTIC COVERS THAT COVERED THE HEADLIGHTS HAD TURNED YELLOW. THE CONSUMER STATED THE COVERS SHOULD HAVE BEEN MADE OUT OF GLASS, INSTEAD OF PLASTIC.

TL* THE CONTACT OWNS 2005 TOYOTA TACOMA. THE CONTACT STATED THAT THE FRONT PASSENGER SIDE DOOR WOULD NOT LOCK. THE CONTACT WAS ATTEMPTING A RIGHT TURN WHEN THE DOOR SWUNG OPEN INDEPENDENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE LOCK MECHANISM WOULD NEED TO BE REPLACED. THE FAILURE AND CURRENT MILEAGE WAS 103,000.

2005 TACOMA PASSENGER DOOR WOULD NOT LATCH CLOSED, WHEN DOOR WAS CLOSED. HAD TO HOLD DOOR CLOSED UNTIL TRUCK WAS DRIVEN HOME. THERE WERE TWO PEOPLE IN TRUCK, ONE TO DRIVE THE OTHER TO HOLD DOOR SHUT. NEXT BUSINESS DAY TOOK TRUCK TO DEALER FOR REPAIRS. NO REPAIR FOR FAULTY PART, PART WAS PUT ON ORDER, A TEMP FIX WAS DONE SO DOOR WOULD REMAIN CLOSED. WAS ADVISED NOT TO USE DOOR UNTIL NEW PART WAS INSTALLED. *NM

VENTILATION FAN SWITCH HAS FAILED AND NO OUTSIDE AIR NOR AIR CONDITIONING FLOWS THROUGH THE VENTILATION SYSTEM ON 2005 TOYOTA TACOMA 4 DOOR LONG-BED PICK-UP TRUCK. *TR

MY 2005 TOYOTA TACOMA 4DR 2X4 IS EXPERIENCING THE LURCHING ISSUE WHEN A/C IS RUNNING AT A STOP LIGHT. ALTHOUGH IT HAS NOT CAUSED ANY ACCIDENTS THUS FAR, I'VE COME CLOSE IN MANY OCCASIONS AND NERVOUS AT LETTING MY WIFE DRIVE THE VEHICLE. NOW THAT I'VE JUST HAD A CHILD, I'M EVEN MORE INTERESTED IN GETTING THIS ISSUE FIXED. THIS ISSUE OCCURS REPEATEDLY WHEN A/C IS RUNNING. *TR