RoadVitals

2001 Volvo S60 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
88
Latest May 7, 2021
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
39%
of 223 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2001 Volvo S60 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 88 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 88, in the owner's own words

Fuel system
Filed May 7, 2021

TERRIBLE GAS SMELL EVERY TIME I DRIVE IT. I GOT SOMEONE TO CHECK IT OUT, THERE IS GAS LEAKING FROM THE FUEL PUMP. THIS PERSON PUT SOME PUTTY OVER THE LEAK WHICH STOPPED THE SMELL BUT THIS IS NOT SAFE. I SEE A RECALL FOR THE FUEL PUMP BUT IT SAYS MY CAR DOESN'T HAVE A CURRENT RECALL.

NHTSA ID
11415529
Incident
Apr 30, 2021
Fuel system
Filed Apr 25, 2019

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING FUEL FROM THE TOP OF THE FUEL TANK AND FUEL PUMP. THE CONTACT CALLED THE MANUFACTURER AFTER RESEARCHING THE FAILURE AND WAS INFORMED THAT THERE WAS NO RECALL. THE MANUFACTURER FURTHER STATED THAT THE FAILURE OCCURRED IN STATES IN WARMER ZONES THAN THE CONTACT'S STATE, AND DISCONNECTED THE CALL. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE FAILURE MILEAGE WAS 220,000.

NHTSA ID
11203643
Incident
Apr 18, 2019
Mileage
220,000 mi
Fuel system
Filed Apr 17, 2019

EXTREME GAS SMELL INSIDE CAR. NOTICED GAS LEAKING FROM TOP OF TANK BY THE SCREWS THAT HOLD IT. VEHICLE WAS PARKED IN MY DRIVE WAY AND AS SOON AS MY KIDS GOT IN THEY NOTICED THE STRONG SMELL. NOT DRIVING IT DEFENETLY CAN CAUSE A FIRE.

NHTSA ID
11197029
Incident
Apr 15, 2019
Fuel system
Filed Aug 17, 2017

I HAVE NOTICED A STRONG FUEL ODOR INSIDE AND OUTSIDE OF CAR. IT IS ALSO LEAKING FUEL. THE FUEL LEAKING IS UNDERNEATH THE CAR. I DO NOT KNOW EXACTLY WHERE FUEL IS LEAKING. IT IS NOT COMING FROM FUEL FILTER.

NHTSA ID
11016091
Incident
Jun 15, 2017
Mileage
139,000 mi
Fuel system
Filed Jun 9, 2016

TL* THE CONTACT OWNS A 2001 VOLVO S60. WHILE THE VEHICLE WAS PARKED, A STRONG ODOR OF FUEL WAS NOTICED. THE CONTACT OBSERVED FUEL LEAKING FROM AN UNKNOWN PART OF THE FUEL TANK. THE FAILURE OCCURRED CONSTANTLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE AND VIN WERE UNKNOWN.

NHTSA ID
10873406
Incident
Mar 20, 2016
Fuel system
Filed Dec 11, 2015

TL* THE CONTACT OWNS A 2001 VOLVO S60. WHILE OPERATING THE VEHICLE, AN ODOR OF FUEL WAS PRESENT AND THE CONTACT DISCOVERED FUEL PRESENT ON THE FUEL TANK. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP WAS FAULTY AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM). THE CONTACT INDICATED THAT THE VEHICLE EXPERIENCED THE SAME FAILURE LISTED IN THE RECALL. THE FAILURE MILEAGE WAS 145,000. UPDATED 02/10/16*LJ; UPDATED 05/10/18*JB *TR

NHTSA ID
10809738
Incident
Oct 1, 2015
Mileage
145,000 mi
Fuel system
Filed Oct 5, 2015

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE CONTACT NOTICED A FUEL ODOR INSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THERE WAS A FUEL LEAK WITH THE FUEL PUMP. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF TH FAILURE. THE FAILURE MILEAGE WAS 155,000.

NHTSA ID
10779769
Incident
Jul 31, 2015
Mileage
155,000 mi
Fuel system
Filed Sep 21, 2015

TL* THE CONTACT OWNS A 2001 VOLVO S60. WHILE PARKED, A STRONG ODOR OF FUEL EMITTED OUTSIDE OF THE VEHICLE ON THE FRONT PASSENGER SIDE. THERE WAS NO FUEL VISIBLE ON THE GROUND. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO NOTICED THAT FUEL WAS LEAKING FROM THE TOP PART OF THE FUEL TANK. THE VEHICLE WAS ALSO TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP WOULD NEED TO BE REPLACED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 109,999. UPDATED 12/01/15*LJ,03/28/18*JB *TR

NHTSA ID
10766333
Incident
Sep 14, 2015
Mileage
109,999 mi
Fuel system
Filed Sep 9, 2015

TL* THE CONTACT OWNS A 2001 VOLVO S60. WHILE DRIVING AT 20 MPH, THE VEHICLE STALLED AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE COULD BE RESTARTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 60,000.

NHTSA ID
10762630
Incident
Aug 5, 2015
Mileage
60,000 mi
Fuel system
Filed Jul 8, 2015

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT WHEN THE VEHICLE WAS STARTED, THERE WAS A ODOR OF FUEL INSIDE THE VEHICLE WITHOUT WARNING. THE FAILURE RECURRED EACH TIME THE VEHICLE WAS STARTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS DIAGNOSED THAT THE FUEL PUMP HAD FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 78,000.

NHTSA ID
10732652
Incident
Mar 1, 2015
Mileage
78,000 mi
Fuel system
Filed Dec 16, 2014

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT FUEL WAS SEEPING FROM THE TANK NEAR THE PUMP AND ONTO THE GROUND. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 180,000.

NHTSA ID
10664629
Incident
Dec 12, 2014
Mileage
180,000 mi
Fuel system
Filed Sep 16, 2014

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT THERE WAS A FUEL ODOR COMING FROM THE VEHICLE. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 155,000.

NHTSA ID
10633709
Incident
Sep 15, 2014
Mileage
155,000 mi
Fuel system
Filed Feb 3, 2014

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT A GASOLINE ODOR WAS PROMINENT AROUND THE VEHICLE. THE VEHICLE WAS NOT TAKEN FOR DIAGNOSIS OR REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 94,489.

NHTSA ID
10562753
Incident
Feb 1, 2014
Mileage
94,489 mi
Fuel system
Filed Jan 15, 2014

THE INTERIOR OF MY VEHICLE HAS A STRONG SMELL OF GASOLINE. WE ARE AWARE OF THE RECALL 220 IN 2010. MY VEHICLE WAS REGISTERED IN THE DISTRICT OF COLUMBIA IN 2010 YET THE MANUFACTURER INDICATES THAT IT IS NOT ELIGIBLE FOR THE RECALL BASED ON THE FACT THAT IT WAS ORIGINALLY PURCHASED IN NEW YORK, A STATE NOT MADE PART OF THIS RECALL. {IF THE LANGUAGE IN THE RECALL BULLETIN STATES THAT THE VEHICLE SHOULD HAVE BEEN SOLD OR REGISTERED IN THESE STATES, VOLVO SHOULD NOT INTERPRET THIS TO MEAN WHERE THE VEHICLE WAS ORIGINALLY PURCHASE ESPECIALLY GIVEN THE FACT THAT THE ON THE DATE OF THE RECALL THE VEHICLE WAS REGISTERED IN THE DISTRICT OF COLUMBIA A STATE AUTHORIZED BY THE RECALL TO RECEIVE A MANDATORY REPLACEMENT} SHOULD I AWAIT A FIRE TO ERUPT BEFORE ESCALATING THIS MATTER TO GET REPAIRS UNDER THIS RECALL? *TR

NHTSA ID
10560069
Incident
Jan 6, 2014
Fuel system
Filed Aug 22, 2013

TL* THE CONTACT OWNS A 2001 VOLVO S50. THE CONTACT STATED THAT BEFORE ENTERING THE VEHICLE, HE NOTICED A FLUID LEAKING FROM UNDER THE VEHICLE AND A GASOLINE SMELL ON TWO OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE FUEL TANK HAD A LEAK. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 94,000.

NHTSA ID
10536753
Incident
Aug 8, 2013
Mileage
94,000 mi
Fuel system
Filed Oct 25, 2012

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING FUEL FUMES WERE EMITTED INTO THE VEHICLE. THE VEHICLE WAS DRIVEN TO AN INDEPENDENT MECHANIC WHERE IT WAS FOUND THAT THE FUEL PUMP HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 09V483000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP). THE FAILURE MILEAGE ON THE VEHICLE WAS 150,000 AND THE CURRENT MILEAGE WAS 152,000.

NHTSA ID
10482264
Incident
Aug 25, 2012
Mileage
150,000 mi
Fuel system
Filed Oct 24, 2012

TL* THE CONTACT OWNS A 2001 VOLVO S60. WHILE PARKED, THE CONTACT NOTICED A STRONG GASOLINE FUEL ODOR. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN ADVISED THAT THE FUEL PUMP WAS FRACTURED AND LEAKING FUEL. THE CONTAC REFERENCED NHTSA CAMPAIGN ID NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE: DELIVERY:FUEL PUMP) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 116,000.

NHTSA ID
10482064
Incident
Oct 15, 2012
Mileage
116,000 mi
Fuel system
Filed Sep 17, 2012

I BROUGHT MY CAR FROM SOMEONE IN FEBRUARY, AND IT WAS RUNNING PERFECT. NOW THERE IS A GAS SMELL, A SMELL THAT SMELLS SO BAD I'M SCARED TO DRIVE BECAUSE IT MIGHT CATCH FIRE. I NOTICE THE SMELL BEFORE MY BIRTHDAY. MY BDAY IS 9/12, AND NOW IT JUS HAD GOTTEN WORSE. I DON'T THING I SHOULD BE AT FAULT FOR THIS PROBLEM. I DON'T HAVE MONEY TO GET IT FIXED. THE DEALER WANTS 1,095$ TO FIX IT. *TR

NHTSA ID
10475664
Incident
Sep 10, 2012
Mileage
169,000 mi
Fuel system
Filed Aug 17, 2012

TL* THE CONTACT OWNS A 2001 VOLVO S-60. THE CONTACT STATED THAT THERE WERE STRONG GASOLINE FUEL FUMES COMING FROM THE OUTSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO A MECHANIC WHO STATED THAT THERE WAS A POSSIBLE FUEL PUMP DEFECT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERENCED NHTSA CAMPAIGN ID NUMBER: 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP) HOWEVER, THE VIN CONTACT'S WAS NOT INCLUDED IN THE RECALL. THE FAILURE AND THE CURRENT MILEAGE WAS 90,000.

NHTSA ID
10471276
Incident
Jul 1, 2012
Mileage
90,000 mi
Fuel system
Filed Aug 2, 2012

TL* THE CONTACT OWNS A 2001 VOLVO S60. WHILE PARKED, THE CONTACT NOTICED A STRONG FUEL SMELL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC ADVISED THAT THE FUEL PUMP WAS FRACTURED AND LEAKING FUEL.THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL BECAUSE THE CONTACT DID NOT RESIDE IN ONE OF THE STATES AFFECTED BY THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS APPROXIMATELY 185,000. UPDATED 12/14/12 *BF UPDATED 12/18/2012*JS

NHTSA ID
10468923
Incident
Jul 24, 2012
Mileage
185,000 mi
Fuel system
Filed Jan 13, 2012

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THE VEHICLE HAD A STRONG SMELL OF GASOLINE. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP) AND TOOK THE VEHICLE TO THE DEALER. THE DEALER ADVISED THAT THE SMELL OF GASOLINE WAS FROM CAUSED BUY THE SAME FAILURE AS DESCRIBED IN THE RECALL, BUT THE CONTACT'S VEHICLE WAS NOT INCLUDED. THE VIN WAS NOT AVAILABLE. THE CURRENT AND THE FAILURE MILEAGES WERE 128,900.

NHTSA ID
10443720
Incident
Dec 1, 2011
Mileage
128,900 mi
Driver assistanceFuel system
Filed Dec 16, 2011

MAKING A LEFT TURN, CHANGING LANES, SLOWING DOWN. ENGINE REVVED UP TO NEAR MAXIMUM. I WAS ABLE TO CONTROL THE VEHICLE. AFTER ENGINE RETURNED TO NORMAL SPEED, NO FURTHER PROBLEMS UNTIL 12/14/11. ON THAT DATE, A REPEAT OF THE SURGE. I HAVE OWNED THIS CAR FOR 7 YEARS. THESE INCIDENTS HAPPENED ONLY AFTER THE LAST SERVICE AT THE DEALER. *TR

NHTSA ID
10440129
Incident
Sep 1, 2011
Mileage
66,000 mi
Fuel system
Filed Nov 29, 2011

DEFECTIVE FUEL PUMP STARTED LEAKING AS DESCRIBED IN NHTSA ACTION NUMBER PE09039. THE CONSUMER BELIEVED THE LEAK WAS DUE TO A DEFECTIVE FUEL PUMP PART, THAT DEVELOPED CRACKS BECAUSE THE VEHICLE WAS IN A LOCATION WITH EXTREME CLIMATES AND TEMPERATURE CYCLING AS DESCRIBED IN RECALL 09V483000. THE MECHANIC FOUND GAS LEAKING FROM THE TOP PLASTIC PORTION OF THE FUEL PUMP ASSEMBLY FLANGE. UPDATED 12/15/11.*JB

NHTSA ID
10438349
Incident
Oct 1, 2011
Mileage
61,500 mi
Fuel system
Filed Nov 22, 2011

TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT WAS DRIVING 30 MPH WHEN THE SMELL OF FUEL EMITTED FROM THE REAR PASSENGER COMPARTMENT. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC BUT NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY CONFIRMED THAT THE VIN DID NOT QUALIFY FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER : 09V483000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE FAILURE AND THE CURRENT MILEAGES WERE 156,000. ..UPDATED 12/12/11 *BF UPDATED 12/13/11

NHTSA ID
10436753
Incident
Nov 7, 2011
Mileage
156,000 mi
Fuel system
Filed Jul 12, 2011

FUEL TANK OVERFLOWS BEFORE TANK IS FULL AND SPILLS FUEL ON DRVIER AND GROUND. HAPPENS CONSTANTLY EACH TIME I TRY TO FILL THE TANK. BOUGHT THE VEHICLE WITH THE PROBLEM, BUT I WAS NOT APPRISED BY THE PREVIOUS OWNER. CHECKED THE INTERNET AND THE PROBLEM IS VERY COMMON AMONG VOLVO VEHICLES, ESPECIALLY THIS MODEL. VOLVO REFUSES TO ISSUE A RECALL AND INSTEAD WANTS CUSTOMERS TO PAY FOR THE REPAIR. *TT

NHTSA ID
10411987
Incident
Oct 31, 2010
Mileage
94,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data on this page last refreshed .