2005 Volvo S60 Fuel system Problems

TWICE NOW OVER A TEN DAY PERIOD FIRST WHEN REDUCING SPEED TO A STOP OR THEN AGAIN AT A SPEED OF LESS THAN 5 MPH, THE CAR DIED...FIRST THE ENGINE DIED THEN ALL ELSE DIED. THE CAR WENT DEAD. I STILL HAD MY STEERING AND SLOWLY ROLLED TO THE CURBED THEN AS I GENTLY PUT ON THE BRAKES THE CAR JERKED TO A HALT. DURING THE SECOND INCIDENT THE CAR STILL JERKED AFTER I HAD STOPPED. A LOUD SOUND OF A FAN FROM THE ENGINE COULD BE HEARD. THE FAN STOPPED AFTER 10 TO 15 SECONDS. AFTER A MINUTE I RESTARTED THE CAR AND MADE IT HOME BOTH TIMES. *TR

NHTSA ID

10713001

Incident

Apr 17, 2015

Mileage

74,171 mi

THE CAR HAD DIFFICULTY IN STARTING ALL OF A SUDDEN. IT APPEARED TO BE AN ELECTRONIC IGNITION PROBLEM. AFTER A FEW STARTS, WARNING SIGNALS STARTED COMING ON. FIRST WAS "ENGINE UNDER PERFORMANCE" AND THEN IT WAS "BREAK FAILURE". THE CAR WAS STOPPED AND TOWED TO VOLVO DEALER. THE DEALER INDICATED THAT THE CAR'S FUEL PUMP / LINES WERE DESIGNED AND INSTALLED OUTSIDE THE WEATHER SHIELDED HOUSING. THE SALT USED FOR SNOW MELTING CORRODES THESE LINES AND SEVERAL CARS SHOW UP WITH THIS ISSUE.SO THEY REPLACED THEM AND MOVED THEM TO WITHIN THE WEATHER PROTECTED AREA. SEARCHING THE INTERNET, I FOUND SEVERAL VOLVO CARS OF THIS ERA HAVE THIS PROBLEM AND SEVERAL OCCURRED WHILE DRIVING - BOTH LOSS OF SPEED AND BREAK FAILURE. MY CAR WAS WELL MAINTAINED, REGULAR OIL CHANGES WITH THE SYNTHETIC OIL AND MAINTAINED BY VOLVO DEALER OR SPECIALIST. I ALSO USE THE RECOMMENDED 91 OR 93 OCTANE GAS, SO IT CANNOT BE ATTRIBUTED TO LAX MAINTENANCE OR LESSER QUALITY FUEL. THE ONLINE FORUMS SEEM TO HAVE ALL KINDS OF DIAGNOSTICS FOR THIS PROBLEM. IF IT WAS A DESIGN FAULT AT MANUFACTURER, AS ADVISED BY THE VOLVO DEALER, I WOULD THINK IT WOULD SHOULD BE INVESTIGATED FOR RECALL. *TR

NHTSA ID

10662665

Incident

Sep 15, 2014

Mileage

98,000 mi

TL* THE CONTACT OWNS A 2005 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE VEHICLE STALLED WITH THE ILLUMINATION OF THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE IT WAS STATED THAT THE FUEL PRESSURE SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 63,000.

NHTSA ID

10545402

Incident

Sep 11, 2013

Mileage

63,000 mi

VEHICLE HAS STALLED WITHOUT ANY WARNING SEVERAL TIMES WHILE TRAVELING AT HIGHWAY SPEEDS (60 MPH). FIRST INCIDENT OCCURRED DURING THE SUMMER OF 2011 AT 105,000 MILES. A SECOND, SIMILAR INCIDENT OCCURRED IN THE FALL OF 2011 AT 108,000 MILES. AUTO SCANDIA IN HERNDON, VA, REPLACED MASS AIR FLOW METER IN AN ATTEMPT TO ADDRESS THE PROBLEM. THE VEHICLE PERFORMED WELL FOR SEVERAL MONTHS WITHOUT INCIDENT. UNFORTUNATELY IT STALLED AGAIN IN MARCH 2012. THIS WAS ALSO WITHOUT ANY WARNING WHILE TRAVELING AT HIGHWAY SPEEDS (60 MPH). THE UNUSUAL HIGHWAY BREAKDOWN WAS VERY DANGEROUS. *TR

NHTSA ID

10457439

Incident

Jul 22, 2011

Mileage

105,000 mi

INTERMITTENT SUDDEN LOSS OF POWER AT FREEWAY SPEEDS AND IN TOWN .. VERY DANGEROUS !!! FUEL PRESSURE SWITCH PART NO. 8699449 HAS FAILED. VOLVO MODEL S60 IN YEARS 2003, 2004 HAVE BEEN RECALLED FOR SAME PROBLEM. VOLVO MODEL S40 & V70 IN YEAR 2005 & 2006 HAVE BEEN RECALLED FOR SAME PROBLEM. THE PRESSURE SWITCH WITH PART NUMBER 8699449 IS THE REAL PROBLEM ACROSS ALL VOLVO MODELS AND RECALLS SHOULD NOT BE LIMITED CERTAIN MODELS ONLY. ALL MODELS WITH PART NUMBER 8699449 FUEL PRESSURE SWITCH SHOULD BE RECALLED. *TR

NHTSA ID

10439021

Incident

Jun 6, 2011

Mileage

81,000 mi

WITHOUT WARNING OR OTHER PROBLEMS, THE CAR'S ENGINE SUDDENLY LOST POWER AT ABOUT 55 MPH ON THE HIGHWAY, MESSAGE OF "REDUCED ENGINE PERFORMANCE" CAME ON. ALTHOUGH THE CAR REMAINED TURNED ON, PRESSING ON THE GAS PEDAL HAD LITTLE TO NO EFFECT ON EITHER THE MOVEMENT OF THE CAR OR THE RPM'S. ONCE THE CAR WAS STOPPED BUT WAS STILL TURNED ON, IT MAINTAINED A STRONG "PULSING" ACTION AND SOUND FROM THE ENGINE. WHEN PUT INTO "DRIVE" AND "REVERSE" GEARS, THE CAR MOVED IN "LIMP MODE" AT APPROXIMATELY 2 MPH REGARDLESS OF HOW MUCH PRESSURE WAS PLACED ON THE GAS PEDAL. THE CAR WAS TOWED TO THE DEALERSHIP. AFTER COASTING IT OFF THE TOW TRUCK, THE CAR STARTED NORMALLY AND RESPONDED NORMALLY WHEN PUT INTO REVERSE AND FORWARD GEARS, BUT THE "REDUCED ENGINE PERFORMANCE" MESSAGE REMAINED. DEALER'S SERVICE COMPUTER INDICATED AT LEAST 10 ERROR CODES, MOST PERTAINING TO FUEL PUMP PROBLEMS. THE SERVICE COMPUTER ALSO INDICATED THAT THE INITIAL AND PRIMARY PROBLEM WAS WITH THE ELECTRONIC FUEL PUMP MODULE. THE SERVICE DEPARTMENT'S INSPECTION OF THIS ELECTRONIC PART, AND THE STAFF'S EXPERIENCE WITH SIMILAR PROBLEMS ON OTHER VOLVO'S MANUFACTURED PRIOR TO 2006, INDICATED THAT THE ELECTRONIC FUEL PUMP MODULE HAD SUFFERED CORROSION DUE TO ITS PLACEMENT ON THE OUTSIDE OF THE VEHICLE. THIS PROBLEM WAS CORRECTED WHEN A NEW ELECTRONIC FUEL PUMP MODULE WAS INSTALLED INSIDE THE VEHICLE. THIS WAS A VERY COSTLY REPAIR. I WAS INFORMED BY A REPRESENTATIVE OF NO. AMERICA'S VOLVO CUSTOMER CARE DEPARTMENT THAT THIS DEFECT CONTRIBUTED TO RECALLS OF TWO DIFFERENT VOLVO MODELS OF THE SAME YEAR, BUT NOT THE S60. THE REASON FOR OMITTING THE S60 FROM THE RECALL WAS NOT EXPLAINED, BUT CLEARLY IT SHOULD HAVE BEEN INCLUDED SINCE THE LOCATION OF THE FUEL MODULE AND THE RESULTING PROBLEMS ARE THE SAME. IN ADDITION TO THE HIGH COST OF THE REPAIR, THE UNUSUAL HIGHWAY BREAKDOWN WAS VERY DANGEROUS. *TR

NHTSA ID

10427498

Incident

Sep 11, 2011

Mileage

68,975 mi

MY 2005 VOLVO S60 SUDDENLY STALLS FOR NO APPARENT REASON,THEN WILL RESTART PROMPTLY. MAINLY THIS HAPPENS WHEN SLOWING. *LN

NHTSA ID

10383300

Incident

Feb 17, 2011

Mileage

76,000 mi

I HAVE SEEN THE RECALL OF VOLVO S60 MODELS 2001-2005 IN US IN REGARDS TO THE FUEL PUMP CRACKS IN FLANGE AND THUS LEAK OF FUEL WHICH MAY RESULT IN A FIRE. I AM CURRENTLY (SINCE 7 DAYS OF THE DATE OF WRITING THIS COMPLAINT) HAVING THE SAME PROBLEM WITH MY CAR (VOLVO S60 MODEL 2005) IN UAE/ ABU DHABI. THE DEALER ALONG WITH THE SERVICE MANAGERS AND WORKSHOP REFUSED TO CARRY THE REPAIR FREE OF CHARGE SINCE THE RECALL IS NOT WITHIN UAE AND MY CAR CHASSIS NUMBER IS NOT LISTED EITHER. I WAS DOING THE UTMOST TO LET THEM UNDERSTAND THAT THIS A SAFETY ISSUE REGARDLESS THE RECALL LIST AND REGARDLESS IF IT IS INSIDE UAE OR OUTSIDE AND THUS VOLVO DEALER MUST REPAIR FOR ME AT ONCE FREE OF CHARGE. THEY DO NOT CARE ABOUT MY SAFETY WHERE I STILL SMELL THE GAS INSIDE THE CAR AND I AM EXPOSED TO A FIRE AS LONG AS I AM DRIVING IT WITH NO REPAIR. I AM WRITING THIS TO ANNOUNCE THE UNSATISFIED ABOUT THE WAY THE DEALER/ SERVICE MANAGER TREATED THIS SUBJECT AND CONCENTRATING ABOUT THE MONEY TO BE PAID BY THE CUSTOMER RATHER THAN SUSTAIN THE SAFETY OF PERSONNEL/ OWNERS OF VOLVO. I TOLD THEM THAT THEY NEED TO REPORT TO VOLVO INTERNATIONAL THAT THE SUBJECT OF THE RECALL IN US HAPPENED WITH ONE OF THE CUSTOMERS IN UAE. YET I GOT A NEGATIVE ACTION AND/ OR CARE. *TR

NHTSA ID

10351648

Incident

Aug 2, 2010

08/02/2005 2005 VOLVO S 60 I WAS RETURNING FROM VACATION (WE HAD BEEN DRIVING APPR. 1 HR & 30 MIN) AND MY CAR SUDDENLY, WITH NO WARNING, STALLED AND LOST ALL POWER. WE COASTED TO A SIDE STREET AND TRIED TO START THE ENGINE...NOTHING HAPPENED. WE WERE TOWED TO THE NEAREST DEALERSHIP WHERE THE FUEL PUMP MODULE WAS REPLACED. THIS PAST WEEKEND (APPROXIMATELY ONE MONTH SINCE THE LAST INCIDENCE) WE WERE AT AN INTERSECTION AND AGAIN THE CAR COMPLETELY STALLED AND LOST POWER WITH NO WARNING. THE CAR WAS TOWED TO A LOCAL DEALERSHIP AND THE FUEL PUMP WAS REPLACED. *JB

NHTSA ID

10131153

Incident

Jun 23, 2005

Mileage

4,800 mi

BRAND NEW VOLVO S 60 2.5T LEASED TODAY. DISCOVERED STRONG FUEL SMELL. UPON CHECKING UNDER THE HOOD NOTICED VERY HEAVY FUEL LEAK FROM THE FUEL INJECTORS ON TO THE ENGINE CASING

NHTSA ID

10126759

Incident

Jun 27, 2005

Mileage

25 mi