2013 BMW 135I

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The contact owns a 2013 BMW 135i. The contact stated while driving at an undisclosed speed, the vehicle stalled with the check engine warning light illuminated. The vehicle was towed to an independent mechanic to be diagnosed. The contact was informed that the transmission needed to be replaced. The vehicle was repaired however, the failure recurred. The manufacturer was notified of the failure. The approximate failure mileage was 40,000.

NHTSA ID

11424454

Incident

Mar 1, 2019

Mileage

40,000 mi

DRIVING ON THE HIGHWAY AT 65 MPH, AND AFTER GOING ABOUT 4-5 MILES, THE BELOW WARNING MESSAGES CAME ON.

NHTSA ID

11121124

Incident

Aug 19, 2018

Mileage

26,106 mi

VEHICLE WAS PARKED IN DRIVEWAY, BURST INTO FLAMES, TOTAL LOSS

NHTSA ID

11115896

Incident

Aug 6, 2018

Mileage

21,652 mi

THIS HAS BEEN AN ONGOING ISSUE, BUT I HAD ANOTHER CLOSE CALL TODAY SO I AM LOGGING A FORMAL COMPLAINT. THE VEHICLE HESITATES TO ACCELERATE AFTER PRESSING THE GAS PEDAL. IT OFTEN TAKES 2 TO 3 SECONDS FOR THE VEHICLE TO ACCELERATE. WHEN THE ACCELERATION FINALLY ENGAGES, IT TENDS TO BE HARD SINCE I OFTEN CONTINUE PRESSING THE PEDAL WHEN THE ACCELERATOR DOESN'T RESPOND. SO MY CHOICES ARE I EITHER GET HIT BY ONCOMING TRAFFIC OR SPIN OUT OF CONTROL AT AN INTERSECTION. THE ISSUE SEEMS TO OCCUR WHEN THE AIR CONDITIONER IS ON. THIS IS PARTICULARLY SCARY WHEN MAKING LEFT TURNS AT AN INTERSECTION. IF I HAVE SPACE TO MAKE THE TURN BECAUSE ONCOMING TRAFFIC IS FAR ENOUGH, THE VEHICLE WILL SIMPLY NOT MOVE AT ALL OR ROLL ACROSS THE INTERSECTION FOR A FEW SECONDS BEFORE ACTUALLY ACCELERATING. I'VE HAD A COUPLE OF CLOSE CALLS ALREADY. I HAD ALL THE SOFTWARE ON THE VEHICLE UPDATED AND NO ONE SEEMS TO KNOW WHAT CAUSES IT. DON'T KNOW IF TRUE, BUT I ALSO READ ON VARIOUS WEBSITES THAT BMW IS AWARE OF THIS ISSUE BUT DOES NOT INTEND TO DO ANYTHING ABOUT IT. I GUESS THERE HAVEN'T BEEN ANY FATALITIES YET. I HOPE I AM NOT THE FIRST ONE.

NHTSA ID

11115022

Incident

Jul 31, 2018

Mileage

29,000 mi

TAKATA RECALL I RECEIVED A LETTER SEPT 2017 FROM BMW STATING THE PARTS WERE AVAILABLE FOR REPLACEMENT. I CALL CENTER BMW FOR SERVICE BUT WAS NOTIFIED THE PARTS WILL NOT BE AVAILABLE FOR SOME TIME. I RECEIVED MY FIRST NOTIFICATION OF THE PROBLEM IN MARCH 2016. WHAT CAN I DO TO RESOLVE THE PROBLEM? (THIS IS A SECOND COMPLAINT. THE FIRST COMPLAINT NUMBER IS 11015212)

NHTSA ID

11030202

Incident

Mar 1, 2016

TAKATA RECALL IN MARCH 2016 I RECEIVED A LETTER INFORMING ME OF A DEFECTIVE FRONT AIR BAG. THE LETTER MENTIONED THE PARTS WERE NOT AVAILABLE BUT I WOULD BE NOTIFIED WHEN THEY WOULD BECOME AVAILABLE. I HAVE HAD MY VEHICLE SERVICED SEVERAL TIME SINCE. THE LAST WAS JUNE 26, 2017. EACH TIME I AM INFORMED THE PARTS ARE NOT AVAILABLE. I UNDERSTAND THE SAFETY RISK OF THIS RECALL COULD RESULT IN SERIOUS INJURY OR DEATH. I AM DEEPLY CONCERNED. ITS BEEN OVER A YEAR. WHAT SHOULD I DO?

NHTSA ID

11015212

Incident

Mar 1, 2016

TL* TAKATA RECALL. THE CONTACT OWNS A 2013 BMW 135I. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V071000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE LOCAL DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE AND ADVISED THE CONTACT THAT PARTS WOULD BE AVAILABLE IN JUNE OF 2017, YET THE CONTACT WAS STILL AWAITING PARTS. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

11003583

Incident

Mar 14, 2016

TL* TAKATA RECALL. THE CONTACT OWNS A 2013 BMW 135I. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V071000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE RECALL REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

10915235

Incident

Mar 12, 2016

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

CLASS ACTION SETTLEMENT: N54/N54T/N55 ELECTRIC ENGINE COOLANT PUMP . With the court's FINAL approval, BMW of North America, LLC (BMW NA) has entered a nationwide settlement with the plaintiffs in the following class action: Oliver, et al v. BMW NA, et al

CLASS ACTION SETTLEMENT: N54/N54T/N55 ELECTRIC ENGINE COOLANT PUMP . With the court's FINAL approval, BMW of North America, LLC (BMW NA) has entered a nationwide settlement with the plaintiffs in the following class action: Oliver, et al v. BMW NA, et al

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.

Power Reduction FC2A82 Intake VANOS and/or FC2 A87 Exhaust VANOS Camshaft Fault: The "Service Engine Soon" (MIL) lamp is illuminated and engine power reduction is perceived. This situation can occur after driving for some time with the engine at full operating temperature. If the ignition is cycled the engine then usually performs normally.

Service Action: CIC - Install Navigation Road Map Database 2013. Before delivering affected vehicles to the customer, the Car Information Computer (CIC) road map database 2013 must be installed onto the CIC internal Hard Disc Drive (HDD).