2005 BMW 325CI

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

RT REAR BRAKE LIGHT FAILED TO ILLUMINATE WHILE THE BRAKE PEDAL WAS APPLIED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE VEHICLE HAD NOT BEEN REPAIRED. THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 11V438000 (EXTERIOR LIGHTING); HOWEVER, THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 43,120. VEHICLE IS AVAILABLE FOR INSPECTION UPON REQUEST.

NHTSA ID

11507197

Incident

Feb 9, 2023

I was driving one night and the headlight out indicator on the dash lit up showing the passenger headlight to be out. This limited my ability to see the road as I now only had one headlight operational. Upon further inspection, the halogen bulb was found to be in working order, but the wiring harness has lost its insulation. On both the driver and passenger side the insulation on the internal wire harness to the headlights has dried out and fallen off, exposing bare copper making an electrical short highly likely.

NHTSA ID

11498983

Incident

Dec 24, 2022

On the night of 8/21/22, the fire department was callled to my detached garage when someone saw smoke comimg form the garage. The fire department determined that my car caught fire because of the cooling fan. The car was not running nor was the key in the ignition. The car was started 36 hours prior and had not been driven on a regualr basis for some time. The investigating office mentioned that the fan kept running, over heated causing the car and the contents of the garage to catch on fire.

NHTSA ID

11489602

Incident

Aug 21, 2022

PLEASE REMOVE THIS VEHICLE FROM THE RECALL LIST FOR TAKATA AIR BAG REPLACEMENT.. I HAD THE DRIVER'S SIDE AIR BAG REPLACED IN 2016, AT THE BMW DEALERSHIP IN WILMINGTON, NC. I HAVE NO IDEA WHY THE REPLACEMENT WASN'T REPORTED, BUT THAT DEALERSHIP DID HAVE AN OWNERSHIP CHANGE AFTER MY REPLACEMENT. I CONTINUE TO RECEIVE DOZENS OF NOTIFICATIONS FOR THIS RECALL, THAT HAS ALREADY BEEN COMPLETED. I'VE CONTACTED BMW AT LEAST 3 TIMES, BUT SOMEHOW I'M STILL ON THIS LIST. PLEASE REMOVE MY VEHICLE FROM THE RECALL LIST IMMEDIATELY.

NHTSA ID

11306539

Incident

Feb 2, 2016

Mileage

116,000 mi

DRIVING VEHICLE AND ALL POWER CUTS OUT ...NO POWER STEERING OR POWER BRAKES ...JUST STOPS DEAD ... I KNOW THERE HAS BEEN A RECALL FOR THIS ISSUE BUT MY VEHICLE IS NOT PART OF THE RECALL...BUT OBVIOUSLY HAS A SIMILAR ISSUE...THIS HAS HAPPENED ON MULTIPLE OCCASIONS...AND I AM AT THE POINT WHERE I AM AFRAID TO EVEN DRIVE IT...

NHTSA ID

11203394

Incident

Jul 7, 2018

Mileage

120,000 mi

SUSPENSION- SWAY BARS, BUSHINGS, EVERY PART OF SUSPENSION BREAKING. BRAKES-EMERGENCY BRAKE DOES NOT WORK. LIGHTING-ISSUES WITH HEADLAMPS. REARVIEW MIRROR-DEFECTIVE, NOT CLEAR ENOUGH TO SEE OUT OF. AIRBAGS-REPLACED, BUT WHEN THE CAR WAS IMPACTED THE ROLL BARS DEPLOYED WHILE THE AIRBAGS DID NOT.

NHTSA ID

11151669

Incident

Nov 1, 2018

Mileage

126,000 mi

TL* TAKATA RECALL. THE CONTACT OWNS A 2005 BMW 325CI. THE CONTACT STATED THAT THE INDEPENDENT SALES LOCATION THAT SOLD THE VEHICLE MADE NO MENTION OF TWO RECALLS PRIOR TO THE CONTACT PURCHASING THE VEHICLE. THE CONTACT STATED THAT THE AIR BAG INDICATOR REMAINED ILLUMINATED FOR MONTHS. THE VEHICLE WAS NOT INSPECTED OR DIAGNOSED BY AN INDEPENDENT MECHANIC OR DEALER. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBERS: 14V428000 (AIR BAGS) AND 15V318000 (AIR BAGS), BUT THE CONTACT DID NOT RECEIVE A NOTIFICATION. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

11051242

Incident

Jun 12, 2017

HEADLIGHT RIGHT HAND SIDE

NHTSA ID

11020360

Incident

Aug 15, 2017

Mileage

8,600 mi

The basic conditions for initializing the power windows are not met.

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.

SERVICE ACTION - HEAD AIR BAG HOLDER RETROFIT: A rattle noise may develop from the head air bag (ITS) gas generator contacting adjacent component. This noise can be heard while driving on an uneven roadway.

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.