2002 BMW K1200LT

The Office of Defects Investigation (ODI) received a defect petition requesting that it open an investigation into model year (MY) 1998-2009 BMW KLT series motorcycles for final drive bearing failures.The petitioner asked NHTSA to issue an order that [BMW] be required to recall the affected models for inspection ofcomponent wear and proper assembly of the [final drive] bearing.ODI has reviewed the petition, assessed relevant consumer complaints, and gathered other data in the course of investigating this issue.Based on its review, ODI does not believe that a safety-related defect trend currently exists for final drive bearing failures in the subject motorcycles.Therefore, in view of the need to allocate and prioritize NHTSA's limited resources to accomplish the agency's safety mission, the petition is denied.However, the agency will continue to monitor information related to this issue and will take further action if warranted.For detailed information, see the Federal Register notice: https://federalregister.gov/a/2013-13779.

I STARTED MY BIKE UP AT 8:00 AM ON A WARM MORNING IN MY GARAGE AS I ALWAYS DO, AND BACKED IT OUT WHILE IT WAS IDLING PERFECTLY. SUDDENLY SMOKE BEGAN TO RISE UP FROM THE LEFT FAIRING VENT. I SHUT THE ENGINE DOWN AND JUMPED OFF THE BIKE TO DETERMINE THE SOURCE OF THE SMOKE. TO MY SURPRISE, THE ENGINE BAY WAS ENGULFED IN FLAMES. I GRABBED MY GARDEN HOSE AND MANAGED TO PUT OUT THE FIRE. THE WHOLE EVENT LASTED ABOUT A MINUTE OR TWO. THE DAMAGE WAS DONE, I REMOVED THE FAIRING COVERS TO EXAMINE THE EXTENT OF THE DAMAGE. IT APPEARED TO BE A FUEL RAIL FAILURE. I FOUND WHAT LOOKS LIKE A "T" SHAPED FRACTURE NEAR THE HIGH PRESSURE INPUT SIDE OF THE FUEL RAIL. THE DAMAGE WAS MOSTLY CONFINED TO THIS HIGH PRESSURE SIDE OF THE FUEL RAIL AREA. I SEARCHED THE BMW LUXURY TOURING SITE TO SEE IF THERE MAY BE A PATTERN OF THESE "K" MODEL BIKES CATCHING ON FIRE. TO MY SURPRISE THERE WERE MANY, DESCRIBING MY EXPERIENCE EXACTLY AS MINE HAD OCCURRED. THE PLASTIC GAS TANK IS MOUNTED DIRECTLY ABOVE THE AREA THAT WAS ON FIRE. I HAD A 1/4 TANK OF GAS. THIS COULD HAVE BECOME EXPLOSIVE. THIS COULD HAVE HAPPENED DURING MY RIDE THAT MORNING. I HAVE BEEN RIDING BIKES MOST OF MY LIFE. I'M 62 YEARS OLD AND I HAVE NEVER EXPERIENCED A BIKE FIRE ON ANY BIKE THAT I HAVE OWNED. WHAT STRUCK ME IN THE OTHER ACCOUNTS OF OTHER OWNERS OF THESE BIKES WAS THE EXACTNESS OF THE DESCRIPTION AND THAT THE FIRE WAS SPONTANEOUS.

NHTSA ID

11145173

Incident

Oct 20, 2018

Mileage

65,000 mi

RIDING ON RELATIVELY STRAIGHT, TWO LANE STATE ROAD IN RURAL GEORGIA ( WITHOUT HAVING ANY PREVIOUS ISSUES). RIDING APPROXIMATELY 45-50 MILES PER HOUR. BIKE SUDDENLY BEGAN MAKING A CLANKING NOISE FROM THE REAR WHEEL. RODE APPROXIMATELY 20 MPH FOR APPROXIMATELY ONE-TENTH MILE TO STORE PARKING LOT. SHUT DOWN BIKE AND TRANSPORTED TO MY RESIDENCE ON TRAILER.

NHTSA ID

11113474

Incident

Jul 15, 2018

Mileage

103,000 mi

I CAN'T GET THE BRAKE WARNING FAILURE LIGHT TO STOP BLINKING. THE BRAKES WORK GREAT07

NHTSA ID

11010744

Incident

Jul 22, 2017

TL* THE CONTACT OWNS A 2002 BMW K1200LT. WHILE DRIVING APPROXIMATELY 65 MPH, THE BRAKES FAILED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER, WHERE IT WAS DIAGNOSED WITH BRAKE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 220,197. THE VIN WAS NOT AVAILABLE.

NHTSA ID

10724825

Incident

Jun 9, 2013

Mileage

220,197 mi

I WAS RIDING DOWN THE INTERSTATE AT 75 MPH. I STARTED SMELLING A STRONG ODOR OF GAS. WHEN I GOT HOME I HAD FUEL DRIPPING ON THE GROUND UNDERNEATH THE BIKE. IT WAS ON MY BOOTS, PANTS LEG AND ALL OVER THE SIDE OF MY BIKE. IT MESSED UP MY PAINT IN SOME AREAS AND WILL NEED TO BE REPAINTED. I TOOK THE SIDE COVER OFF AND WAS ABLE TO SEE THE FUEL DRIPPING FROM THE QUICK DISCONNECT ON THE LOWER FUEL LINE. I AM NOT A HAPPY CAMPER AND I THINK THERE SHOULD BE A RECALL ON THIS PROBLEM. *TR

NHTSA ID

10521391

Incident

Jun 22, 2013

Mileage

17,000 mi

ABS PUMP FAILED ON BMW K1200LT 2002, BIKE WAS IN STORAGE FOR A YEAR AND A HALF, TOOK OUT OF STORAGE AND NO SERVO ASSISTED BRAKES? *TR

NHTSA ID

10511793

Incident

May 5, 2011

Mileage

53,000 mi

TL* THE CONTACT OWNS A 2002 BMW K1200LT MOTORCYCLE. THE CONTACT STATED THAT THE ABS WARNING LIGHT ILLUMINATED RANDOMLY. THE DEALER PERFORMED A DIAGNOSTIC AND ADVISED THAT THE ABS SYSTEM COULD LOCK WHILE DRIVING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE MOTORCYCLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 6,500 AND THE CURRENT MILEAGE WAS 11,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

10502759

Incident

Jan 1, 2010

Mileage

6,500 mi

ODI NO. [XXX], AND CURRENTLY BEING INVESTIGATED UNDER CAMPAIGN DP12001. OIL LEAKED OVER TIRE AND BRAKES. NOTICED THE LEAK WHEN TRIED TO STOP AND DIDN'T STOP AS IT NORMALLY DID. BMW DEALER REPLACED FINAL DRIVE. *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

10460878

Incident

Apr 8, 2010

Mileage

57,010 mi

With the introduction of the new watertight fuse box a change was made from large type fuses to mini fuses. While the correct fuses are installed in the fuse box, the older, large type fuses were supplied in the on-board tool kit.

Map data should be stored on a 64 GB SD card. In GARMIN Express the note appears that a maximum of 32 GB is possible.

BMW: PROCEDURE FOR DETERMINING AND REPLACING INCANDESCENT AND HALOGEN LIGHT BULBS UNDER WARRANTY. *RM

BMW VEHICLES: FUEL LEVEL SENSOR REPAIRS. WHERE IT IS NECESSARY TO REPLACE THE RIGHT OR THE LEFT SIDE FUEL LEVEL SENSOR DUE TO A FAILURE, THE ENTIRE PUMP AND HOUSING OR DELIVERY UNIT (SUCTION JET ASSEMBLY) DO NOT NEED TO BE REPLACED AS WELL. IN SOME CASES, EPC DOES NOT SHOW THAT THE REPAIR KIT IS AVAILABLE SEPARATELY IN THE ILLUSTRATION, BUT IT IS AVAILABLE IN THE PARTS DESCRIPTION. ALL MODELS. NO MODEL YEARS LISTED. *PE

BMW MOTORCYCLE: WHEEL SPEED DEPENDENT, CLEARLY AUDIBLE CLANKING NOISE OCCURS WHEN BRAKING TO ADJUST SPEED. E SERIES (K25; K25/02; K25/03; K25/11; K25/12; K25/HP; K26; K27; K28; K29; K29/HP; K40; K41; K43; K43/HV; K44; K589/03; K71). NO MODEL YEARS LISTED. *PE

BMW MOTORCYCLE: ENGINE FUELS CONTAINING ETHANOL. BMW MOTORRAD HAS NO OBJECTION TO THE USE OF SI ENGINE FUELS CONTAINING UP TO A MAXIMUM OF 10% ETHANOL AND IMPOSES NO WARRANTY RESTRICTIONS. ETHANOL MIXTURES IN PROPORTIONS HIGHER THAN 10% CAN HAVE AN ADVERSE EFFECT ON PERFORMANCE AND CAN RESULT IN DAMAGE TO COMPONENTS THAT COME INTO CONTRACT WITH FUEL. NO WARRANTY CLAIMS WHATSOEVER FOR DAMAGE CAUSED IN THIS WAY WILL BE ACCEPTED. NO MODEL YEARS LISTED. *PE