2005 BMW K1200LT

The Office of Defects Investigation (ODI) received a defect petition requesting that it open an investigation into model year (MY) 1998-2009 BMW KLT series motorcycles for final drive bearing failures.The petitioner asked NHTSA to issue an order that [BMW] be required to recall the affected models for inspection ofcomponent wear and proper assembly of the [final drive] bearing.ODI has reviewed the petition, assessed relevant consumer complaints, and gathered other data in the course of investigating this issue.Based on its review, ODI does not believe that a safety-related defect trend currently exists for final drive bearing failures in the subject motorcycles.Therefore, in view of the need to allocate and prioritize NHTSA's limited resources to accomplish the agency's safety mission, the petition is denied.However, the agency will continue to monitor information related to this issue and will take further action if warranted.For detailed information, see the Federal Register notice: https://federalregister.gov/a/2013-13779.

WHILE RIDING IN TO A LEFT HANDED CORNER THE FRONT RIGHT FRONT LEG BROKE STANDING THE MOTORCYCLE STRAIGHT UP AND SENDING ME AND THE BIKE INTO THE GUARDRAIL CAUSING A CRASH THAT I WAS LUCKY TO WALK AWAY FROM. *TR

NHTSA ID

10692823

Incident

Mar 7, 2015

Mileage

20,000 mi

TL* THE CONTACT OWNS A 2005 BMW K1200LT. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 TO 25 MPH AND DECELERATING, THE BRAKES SEIZED WHICH CAUSED THE CONTACT TO CRASH. THE CONTACT RECEIVED INJURIES TO HIS LEFT LEG AND WAS TRANSPORTED TO THE HOSPITAL. THE VEHICLE WAS LATER TAKEN TO THE DEALER. AFTER INSPECTION, THEY ADVISED HIM THAT THERE WAS A FAILURE BUT WERE UNAWARE OF CODE READING. THE MANUFACTURER WAS CONTACTED AND THEY ADVISED HIM THAT THEY WOULD SEND THE INFORMATION TO GERMANY. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 45,000.*TR

NHTSA ID

10501837

Incident

Feb 5, 2013

Mileage

45,000 mi

FINAL DRIVE FAILURE. THIS IS THE SAME FAILURE AS DESCRIBED IN ODI NO. 10439549, AND CURRENTLY BEING INVESTIGATED UNDER CAMPAIGN DP12001. *TR

NHTSA ID

10457226

Incident

Jul 15, 2011

Mileage

23,200 mi

THE UPPER THREADED PORTION OF THE SHAFT OF THE FRONT SUSPENSION BALL JOINT BROKE OFF, WHICH IS THE CONNECTION POINT FROM THE LEADING LINK TO THE FRONT FORK BRIDGE, AN INTEGRAL PART OF BMW'S TELELEVER FRONT SUSPENSION. LOSS OF THIS CONNECTION POINT ALLOWS THE FRONT FORKS TO MOVE FRONT TO REAR CAUSING DANGEROUS LOSS OF STEERING CONTROL. NORMAL OPERATION OF THE TELELEVER SUSPENSION EXERTS FORCES WHICH ARE LONGITUDINAL ALONG THE BALL JOINT SHAFT. THE BALL JOINT SHAFT IS NOT SUBJECT TO SIDEWAYS SHEAR FORCE, SO THE SHAFT SHOULD NOT HAVE BROKEN UNDER NORMAL WEAR AND TEAR UNDER ANY CIRCUMSTANCES. THE METAL IN THE SHAFT MUST HAVE BEEN DEFECTIVE AT MANUFACTURE IN ORDER FOR THE LONGITUDINAL FORCE ALONG THE SHAFT AXIS TO HAVE BROKEN OFF THE THREADED PORTION OF THE BALL JOINT SHAFT. *TR

NHTSA ID

10446763

Incident

Feb 2, 2012

Mileage

62,805 mi

TL* THE CONTACT OWNS A 2005 BMW K1200LT MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING GASOLINE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO DIAGNOSED THAT THE FUEL LINE COUPLERS WERE FRACTURED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 14,839.

NHTSA ID

10437485

Incident

Nov 23, 2011

Mileage

14,839 mi

MAJOR GAS LEAK WHILE DRIVING - SPRAYED GAS ON RIGHT LEG AND FOOT. MY PANTS LEG, SOCK, AND SHOE ON THE RIGHT SIDE WERE COMPLETELY SOAKED WITH GAS. DECIDED TO HAVE THE BIKE TOWED INSTEAD OF RISKING IT REPAIR PLACE SAID IT WAS THE PLASTIC GAS CONNECTOR AND HE WAS GOING TO HAVE TO ORDER A METAL ONE. SEEMS TO BE A RECURRING PROBLEM FROM WHAT I'VE SEEN IN THE CHAT ROOMS. THERE SHOULD BE A RECALL ON THIS BEFORE SOMEONE GETS SERIOUSLY HURT OR KILLED. *TR

NHTSA ID

10420797

Incident

Aug 19, 2011

Mileage

14,000 mi

REAR WHEEL STARTED MAKING A DRAGGING SOUND AND SEEMED TO BE ON INSIDE OF ROTOR. THOUGHT IT WAS AN OCCLUSION IN THE CASTING BUT THE WHEEL BEARING RETAINER IN THE FINAL DRIVE BEARING WAS CONING OUT. UPON INSPECTION AT DEALER IT WAS FOUND THE BEARING HAD BEEN OBLITERATED WHEN THE BEARING MOVED FROM ITS SPOT INSIDE THE REAR HUB. DEALER WILL REPLACE REAR WHEEL DRIVE ASSEMBLY. *TR

NHTSA ID

10291369

Incident

Nov 2, 2009

Mileage

91,236 mi

DURING A 12,000 MILE SERVICE, I WAS ADVISED BY A BMW SERVICE ADVISOR TO REPLACE THE PLASTIC FUEL LINE CONNECTORS ON MY 2005 BMW K1200LT MOTORCYCLE WITH METAL FUEL LINE CONNECTORS. THE REASON WAS THAT THE ORIGINAL MANUFACTURER'S EQUIPMENT OCCASIONALLY FAILS; AND THE COST TO ME TO REPLACE THE FUEL LINE CONNECTORS WAS MORE THAN $200. I DECLINED THE PURCHASE. WHILE TRAVELING THROUGH THE CALIFORNIA DESERT, THE CONNECTOR FAILED AND SPRAYED GASOLINE ON THE MOTORCYCLE AND ON ME. I WAS AFRAID OF FIRE AND HAD THE MOTORCYCLE HAULED TO THE DEALERSHIP. I PAID $450 TO TOW THE MOTORCYCLE AND $236.84 TO REPLACE THE FUEL QUICK RELEASE CONNECTORS. BMW IS OBVIOUSLY AWARE OF THIS DEFECT AND IS ATTEMPTING TO SELL THE CORRECTION RATHER THAN RECALLING AND REPLACING THE DEFECTIVE PART. I PAID TO REPLACE THE FUEL LINE CONNECTORS AFTER THEY FAILED. MY SAFETY WAS ENDANGERED AS A RESULT OF BMW'S ACTIONS. *TR

NHTSA ID

10283808

Incident

Sep 8, 2009

Mileage

15,191 mi

Control Unit DWA Inspection of all parts on stock

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