1999 BMW K1200LT

The Office of Defects Investigation (ODI) received a defect petition requesting that it open an investigation into model year (MY) 1998-2009 BMW KLT series motorcycles for final drive bearing failures.The petitioner asked NHTSA to issue an order that [BMW] be required to recall the affected models for inspection ofcomponent wear and proper assembly of the [final drive] bearing.ODI has reviewed the petition, assessed relevant consumer complaints, and gathered other data in the course of investigating this issue.Based on its review, ODI does not believe that a safety-related defect trend currently exists for final drive bearing failures in the subject motorcycles.Therefore, in view of the need to allocate and prioritize NHTSA's limited resources to accomplish the agency's safety mission, the petition is denied.However, the agency will continue to monitor information related to this issue and will take further action if warranted.For detailed information, see the Federal Register notice: https://federalregister.gov/a/2013-13779.

TL* THE CONTACT OWNS A 1999 BMW K1200LT. THE CONTACT STATED THAT UPON START UP OF HIS MOTORCYCLE, THE MOTORCYCLE CAUGHT FIRE WITHOUT WARNING. THE CONTACT ATTEMPTED TO EXTINGUISH THE MOTORCYCLE WITH WATER BUT TO NO AVAIL. THE CONTACT WAS ABLE TO MOVE HIS MOTORCYCLE OUT OF HIS BUILDING AND THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FIRE. A FIRE REPORT WAS FILED AND NO INJURIES WERE REPORTED. THE VEHICLE HAD YET TO BE INSPECTED OR DIAGNOSED; THE MANUFACTURER NOR THE DEALER HAVE YET TO BE NOTIFIED OF THE FAILURE. THE VEHICLE REMAINED IN THE POSSESSION OF THE CONTACT. THE FAILURE MILEAGE WAS APPROXIMATELY 152,000. THE VIN WAS NOT AVAILABLE. *BF*JB

NHTSA ID

11365442

Incident

Oct 18, 2020

Mileage

152,000 mi

SPRING OF 2009, THE ABS LIGHT ON THE DASH BOARD OF MY TEN YEAR OLD BMW 1999 K1200 LT BEGAN FLASHING. TOOK IT TO A BMW DEALER, BMW DEALER DIAGNOSED IT AS ABS MODULE FAILURE, CLAIMED IT WAS DUE TO BRAKE FLUID NOT BEING CHANGED REGULARLY, AS LISTED IN OWNERS MANUAL, SAME AS HARLEY. THIS IS THE SAME DEAL HARLEY IS DEALING WITH NOW, IN 2018 THE BMW'S NEED INVESTIGATED! HOW HAS BMW GOTTEN AWAY WITHOUT DOING A RECALL AND PAYING FOR THE DEFECTIVE ABS MODULES, DUE TO THE SAME ISSUE AS HARLEY? THIS COULD KILL SOMEONE! THIS IS A KNOWN ISSUE BY BMW, IT IS ALL OVER THE BLOGS, YOU CAN NOT EVEN FIND A USED ABS MODULE TO BUY TO REBUILD, THE ISSUE IS SO BAD. THE ABS MODULE ISSUE, WITH THE BMW'S IS SO BAD, THERE IS A COMPANY, OUT THERE, THAT HAS SET UP A REMANUFACTURING PROCESS TO REBUILD THE ABS MODULES. BMW SHOULD BE REQUIRED TO DO A RECALL AND PAY FOR THIS REPAIR, IT IS A $2,500 + FIX. THE DEALER CLAIMS IT IS DUE TO NOT CHANGING BREAK FLUID REGULARLY, DID THEY PROPERLY INFORM BIKE OWNERS OF THIS ISSUE, NO! BMW IS GETTING AWAY WITH THIS, BECAUSE THERE ARE NOT AS MANY BIKES SOLD, LESS COMPLAINTS, BUT THIS NEEDS INVESTIGATED ALSO, JUST LIKE AS HARLEY HAS BEEN REQUIRED, BMW NEEDS TO BE REQUIRED TO DO A RECALL AND PAY FOR THE FIX!

NHTSA ID

11071616

Incident

Mar 12, 2009

Mileage

7,500 mi

I'VE OWNED THIS BIKE SINCE 2002 AND SILL HAVE IT. DURING THAT TIME I HAVE EXPERIENCE TWO REAR DRIVE FAILURES AS DESCRIBED IN ODI NO. 10439549, AND CURRENTLY BEING INVESTIGATED UNDER CAMPAIGN DP12001. AT THE TIME BMW WAS IN DENIAL ABOUT THE ISSUE OR CLAIMED THAT IT WAS RARE. WELL, I KNOW 6 PEOPLE WITH THIS SAME MOTORCYCLE AND WE'VE ALL HAD THE REAR DRIVE FAIL. I AM THE ONLY ONE TO HAVE IT FAIL TWICE. I BELIEVE BMW HAS SUPERSEDED THAT LARGE BEARING IN THE REAR DRIVE WITH A NEW PART NUMBER AND IT'S HOLDING UP BETTER. ANYWAY, THE FROST TIME MY REAR DRIVE FAILED THE BEARING HAD "PAULED" AND AS IT CAUSED [XXX] DRAG THE CAGE AROUND THE BALL BEARINGS CAME APART AND TOOK OUT THE SEAL. ONCE RELIEVED OF IT'S OIL IT'S NOT LONG BEFORE THE BEARING FAILS. THE REAR LOCKED AND I CAME TO A STOP MORE RAPIDLY THAN I WOULD HAVE LIKED. I DROPPED THE BIKE TO THE RIGHT AND DID A LITTLE BODY DAMAGE TO THE UNDERCARRIAGE AND SADDLE BAGS. I WAS OK BUT STRANDED WEST OF FRISCO COLORADO. I WAITED MOST OF THE NIGHT FOR A TOW TRUCK TO COME UP FROM DENVER. I SLEPT ON THE SIDEWALK OF THE BMW DEALER THAT NIGHT AND HAD TO RENT A CAR AND "CAMP" WHILE WAITING FOR REPAIRS. MISSED MOST OF A WEEK OF WORK TOO. ANYWAY, THE SECOND FAILURE I CAUGHT EARLIER AND BOUGHT THE PARTS AND ASSISTED ION THE REPAIR SO IT COST MAYBE $600 COMPARE TO THE BMW REPAIR OF $1700. IN TOTAL THAT AND $100 RENTAL AND $50 CAMPING AND WHO KNOWS WHAT A WEEK OF WORTH COST ME. *TR

NHTSA ID

10586220

Incident

Jun 19, 2002

Mileage

15,750 mi

SAME FAILURE AS DESCRIBED IN ODI NO. 10439549, AND CURRENTLY BEING INVESTIGATED UNDER CAMPAIGN DP12001. THIS SAME PART HAS FAILED THREE TIMES DURING THE LAST SIX YEAR, OR APPROXIMATELY EVERY 10,000 MILES. *TR

NHTSA ID

10586154

Incident

May 1, 2014

Mileage

59,000 mi

STARTED ENGINE, NOTICED SMOKE COMING FROM UNDER VEHICLE, TURNED ENGINE TO OFF, GOT OFF AND SAW FIRE ON LEFT SIDE. GRABBED FIRE EXTINGUISHER AND EXTINGUISHED FIRE. FIRE CAUSED BY PLASTIC FUEL RAIL FAILURE AND SPILLING FUEL ONTO ENGINE HEADER. PROBABLE CAUSE OF FUEL RAIL FAILURE IS ETHANOL FUEL DETERIORATING FUEL RAIL. *TR

NHTSA ID

10566567

Incident

Dec 27, 2013

Mileage

35,527 mi

LEAKING REAR END LUBE STARTED INVESTIGATION. ULTIMATE CAUSE OF LEAK WAS PENDING FAILURE OF CROWN GEAR BEARINGS ON BIKE WITH PARALEVER STYLE FINAL DRIVE. REPLACED BEARINGS AND SEALS AS NO DAMAGE TO GEAR(S) WAS APPARENT. DONE ON TRIP OUT WEST. *JB

NHTSA ID

10542006

Incident

Aug 28, 2003

Mileage

33,000 mi

THE FINAL DRIVE LEAKED FLUID ON THE REAR WHEEL, THE REAR DRIVE BEGAN TO GRIND AND SEIZE. END OF RIDE. *TR

NHTSA ID

10499770

Incident

Jul 15, 2010

Mileage

30,000 mi

REAR DRIVE SEAL AND BEARINGS FAILED, LEAKING OIL, LOOSING BRAKING POWER, WITH TIRE WOBBLE. *TR

NHTSA ID

10479832

Incident

May 15, 2012

Mileage

42,000 mi

With the introduction of the new watertight fuse box a change was made from large type fuses to mini fuses. While the correct fuses are installed in the fuse box, the older, large type fuses were supplied in the on-board tool kit.

Map data should be stored on a 64 GB SD card. In GARMIN Express the note appears that a maximum of 32 GB is possible.

BMW MOTORCYCLE: WHEEL SPEED DEPENDENT, CLEARLY AUDIBLE CLANKING NOISE OCCURS WHEN BRAKING TO ADJUST SPEED. E SERIES (K25; K25/02; K25/03; K25/11; K25/12; K25/HP; K26; K27; K28; K29; K29/HP; K40; K41; K43; K43/HV; K44; K589/03; K71). NO MODEL YEARS LISTED. *PE

BMW MOTORCYCLE: ENGINE FUELS CONTAINING ETHANOL. BMW MOTORRAD HAS NO OBJECTION TO THE USE OF SI ENGINE FUELS CONTAINING UP TO A MAXIMUM OF 10% ETHANOL AND IMPOSES NO WARRANTY RESTRICTIONS. ETHANOL MIXTURES IN PROPORTIONS HIGHER THAN 10% CAN HAVE AN ADVERSE EFFECT ON PERFORMANCE AND CAN RESULT IN DAMAGE TO COMPONENTS THAT COME INTO CONTRACT WITH FUEL. NO WARRANTY CLAIMS WHATSOEVER FOR DAMAGE CAUSED IN THIS WAY WILL BE ACCEPTED. NO MODEL YEARS LISTED. *PE

CUSTOMERS MAY COMPLAIN OF DELAYED THROTTLE RESPONSE DURING ACCELERATION FROM LOW RPM IN WARM WEATHER. *SLC

BRIEF INFORMATION REGARDING WMC