2021 BMW M440I

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

I am seeing a lot of concerns regarding the seatbelt extenders, the buckle end pretensioner, seat wiring harness and the yellow box connectors that are where the main power and air bag SRS connections sit under the drivers seat. The seat harnesses are catching in the sliding track mechanism during forward and backward adjustments, isn't that a manufacturer error as the harnesses are only kept in place by plastic routing clips, which may or may not be there. I am just wondering if this should be looked at on the 2021 440i convertibles? I love the car but worry this is a safety issue forums are mentioning. Car alarms 1m-4am is that software updates, went on for four days in June.

NHTSA ID

11753304

Incident

Jul 24, 2026

The car basically blew up on the highway at rush hour. BMW knows of this issue with this model and has some of their other models under a recall for this very thing. I have a service action from BMW saying that the water pump assembly needs to be fixed before this very problem occurs but for some reason even though our model is on the service report it isn't on the recall list nor was this part replaced as instructed even though the vehicle has always been service at a BMW dealership. It was very dangerous as their were flames and burning hot coolant and shards of metal shooting everywhere as my son was on the highway being passed by big trucks. Weren't going too fast as we were just getting on the highway merging in which was also dangerous as everyone else was going fast. BMW has given me the runaround from department to department on this even though they all seem to agree that mine should be part of the recall or already fixed which was obvious because the new part is made of a different material than the old original part. On their service action my car is the G22 series clearly listed

NHTSA ID

11667474

Incident

Jan 30, 2025

Vehicle brakes malfunctioned.

NHTSA ID

11499824

Incident

Dec 30, 2022

Brought a New 2021BMW M440 only 5 months ago, garage kept, has less than 4,000 miles. I woke up with a 10” crack across windshield @ 6:30 am on 9/28/2021with popping sounds. Windshield was shown on camera the night prior with no damage and shows no apparent evidence of ever getting hit. No scratches or chips. On 9/29/21 @ 7am car had more popping sounds and now crack has reached 15” - increased. By 5 “ after measuring. Dealer inspected 9/28/2021 and only states windshield has to be replaced and only stated the changed in temp of 80 degrees and dropping to 60 degrees @ night could have been the factor for cracking.

NHTSA ID

11434885

Incident

Sep 28, 2021

The EVAP systems purge (vent) valve limited warranty for defects in materials and / or workmanship has been extended to 15 years / 150,000 miles as determined from the original first in-service / delivery date.

An interference noise (groaning noise) can be heard from within the heating and air-conditioning unit in thecenter of the instrument panel. The groaning noise always occurs when either a ventilation flap, air stratification flap or the recirculated airflap moves to a different position. Due to the complex design of the heating and air-conditioning unit, the kinematics causing it (top or bottom,left or right) may not be able to be precisely located. Depending on the vehicle model, the number of servomotors (and the associated kinematics unit) varies.Various models use either 2 or 3 servomotors.

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic acknowledgement (clunk) as seen at the 11 second mark of the video. See attached video V36 01 21.

The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 – “HU-H: Reset” will be stored in the HU-H3.

Customer states one of the front seats is inoperative. The seat heater and power supply are inoperative. During the vehicle test, the seat module does not respond. The power supply fuse for the seat module isfound to have blown.