RoadVitals

1996 Chevrolet Astro Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
263
Latest Dec 26, 2015
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
17
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
18

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1996 Chevrolet Astro, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

60
reports

From owner reports, verbatim

REQUEST FOR REIMBURSEMENT FOR REPAIRS MADE TO WINDSHIELD WIPER MOTOR CIRCUIT BOARD. *MR FAULTY WINDSHIELD WIPER MOTOR CIRCUIT BOARD CRACKED AND CAUSED THEM TO FAIL. RECALL#03V159000 *SCC *JB

NHTSA ID 10038359 · filed Sep 2, 2003

I HAVE A 1996 CHEVROLET ASTRO VAN. I'VE REPLACED THE DRIVER AND PASSENGER SIDE POWER WINDOW MOTOR'S FOUR TIMES, EACH. OUR COMPANY HAS 26 VEHICLES, ALL ASTRO VAN'S AND ALL HAVE THE SAME PROBLEM. I JUST RECEIVED A RECALL NOTICE ABOUT THE WIPER MOTOR ON THIS VEHICLE. THE POWER WINDOW MOTOR DEFINITELY IS MORE OF A PROBLEM. I CAN'T BELIEVE THAT THERE HASN'T BEEN A RECALL. IN THE WINTER, YOU'LL BEING DRIVING, LOWER THE WINDOW AND ALL OF A SUDDEN CAN'T GET IT UP. IT'S EVEN MORE OF A PROBLEM WHEN IT RAINS. PLEASE CHECK INTO THIS. I FIRST REPLACED THE MOTOR ON BOTH SIDES @ 19,000 MILE, THAN 39,000 MILES AND SO ON. WHEN I CALLED GM TO COMPLAIN THE CUSTOMER SERVICE REP WAS STONE COLD; COULDN'T CARE LESS! IF YOU CHECK INTO THIS YOU'LL SEE IT'S A MAJPOR PROBLEM.*AK

NHTSA ID 10030645 · filed Aug 2, 2003
All 60 reports naming visibility

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

60
reports

From owner reports, verbatim

1996 CHEVY ASTRO LF TORSION BAR BROKE. LUCKILY IT HAPPENED AFTER MY WIFE WENT ON AN 800 MILE TRIP. DEALER REPLACED WITH NEWLY DESIGNED SHORTER BAR. FRONT NOW A LOT LOWER THAN ORIGINAL. DEALER DID NOT REQUIRE OR INSIST THE OTHER ONE BE FIXED AT THIS TIME. THEY ADJUSTED THE CAMBER OF THE WHEEL TO OFFSET THE LOWER LF OF THE CAR. AFTER READING OTHER COMPLAINTS ON THIS BOARD IT WAS CLEARLY A DESIGN FLAW AND SHOULD BE REMEDIED BY GM. THEY KNEW--OR AT LEAST FOUND OUT ABOUT IT--OTHERWISE THEY WOULD NOT HAVE REDESIGNED THE PART. THEY SHOULD PAY FOR REPLACEMENTS ON BOTH SIDES. WHAT DOES IT TAKE? *TR

NHTSA ID 10329317 · filed May 7, 2010

THE TORSION BAR SNAPPED IN HALF. THIS BAR WAS INADEQUATE TO THE VEHICLE, AND GM HAS A MODIFIED VERSION FOR THIS. THE BAR BROKE WHILE THE CONSUMER WAS DRIVING THE VEHICLE. THE CONSUMER WAS GOING 10 MPH, WHEN THIS HAPPENED AND THIS CAUSED THE LEFT FRONT TO DROP DOWN ABOUT 8 TO 10 INCHES AND WAS A VIOLENT DROP. THERE WERE NO PROBLEMS BEFORE THIS. THERE WERE NO WRECKS INVOLVED. THE CONSUMER HAD TO TAKE IN TO THE MIDAS DEALER AND HAVE THE TORSION BARS ON THE LEFT AND RIGHT REPLACED WITH THE NEW MODIFIED VERSION. THE FRONT SHOCK ALSO BROKE, AS A RESULT OF THE BAR BREAKING. THE TOTAL OF FIXING THIS WAS $1,000.00 AT THE CONSUMER'S EXPENSE. *TT *SC *JB

NHTSA ID 10122345 · filed Jun 20, 2005
All 60 reports naming suspension

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

37
reports

From owner reports, verbatim

PIN HOLES IN STEEL BRAKE LINES CAUSING COMPLETE BRAKE FAILURE. FORTUNATELY VEHICLE WAS SITTING WHEN BRAKE PETAL WAS APPLIED FOR STARTING. WHEN PRESSING BRAKE TO START VEHICLE, PETAL WENT COMPLETELY TO FLOOR. WHEN CHECKING UNDER VEHICLE TO ANALYZE PROBLEM, PIN HOLES LEAKS WERE OBSERVED IN VARIOUS PLACES FROM FRONT TO REAR IN STEEL LINES. I FEAR WHAT MAY HAVE HAPPENED HAD THE VEHICLE BEEN IN MOTION, AROUND PEDESTRIANS, AND/OR, ON THE ROAD.

NHTSA ID 10816261 · filed Dec 26, 2015

I JUST GOT HOME & WAS BACKING AROUND TO WHERE I PARK WHEN THE BRAKE PEDAL STARTED VIBRATING. I DID MANAGE TO PARK. THE NEXT DAY THE VIBRATING STOPPED WHEN A GRATING NOISE WAS MADE. SUDDENLY THE BRAKE PEDAL CAME WAY UP. IT DOES HAVE SOME BRAKES BUT THEY ARE HARD TO DEPRESS. SUDDENLY MY POWER STEERING IS GONE. THERE WAS NO INDICATION OF PROBLEMS WITH EITHER BEFOREHAND. THIS VAN JUST PASSED INSPECTION IN MID-AUGUST, AND HAS ALWAYS BEEN TAKEN CARE OF. *JS

NHTSA ID 10538376 · filed Sep 2, 2013
All 37 reports naming brakes

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

19
reports

From owner reports, verbatim

CONSUMER STATED THAT THE FUEL GAUGE DID NOT WORK. FUEL GAUGE SHOWED FULL, HALF FULL OR EMPTY. CONSUMER'S SISTER RECEIVED A RECALL CONCERNING FUEL GAUGE FAILURE, BUT HE HAD NOT RECEIVED A RECALL NOTICE. ALSO, CONSUMER'S WIFE RAN OUT OF FUEL BECAUSE OF FUEL GAUGE INACCURATE READING OF THE AMOUNT OF FUEL IN THE GAS TANK. IT WOULD COST OVER $500.00 TO HAVE REPAIRS DONE IF IT WAS NOT ON RECALL.*AK

NHTSA ID 10071608 · filed Apr 26, 2004
All 19 reports naming fuel system

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

18
reports

From owner reports, verbatim

1)AC COMPRESSOR STOPPED WORKING 2)COMPRESSOR SEIZED UP, ENGINE STOPPED RUNNING, AND VEHICLE STOPPED ON HIGH TRAFFIC HIGHWAY 3)SORT BELTED SERPENTINE BELT . *AK

NHTSA ID 10078330 · filed Jun 16, 2004
All 18 reports naming engine

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

16
reports

From owner reports, verbatim

1996 CHEVROLET ASTRO WITH TRANSMISSION FAILURE. CONSUMER BELIEVES THAT THE PART THAT FAILED WAS THE SUNSHELL. HE HEARD THAT IF THIS PART FAILS, THE REVERSE AND SOME FORWARD GEARS WILL BE LOST. *KB

NHTSA ID 10219525 · filed Feb 27, 2008

I WAS DRIVING DOWN THE INTERSTATE AT 65 MILES PER HR. AND ALL OF A SUDDEN I SAW WHITE SMOKE COMING FROM THE BACK OF MY VAN, IT LOOKED LIKE THE VAN WAS ON FIRE, I LOST ALL POWER TO THE VAN, AND HAD NO PICK-UP OR SPEED. I HAD TO DIVERT THE VAN TO THE SHOULDER OF THE HIGHWAY. WHEN I LOOKED UNDER THE HOOD I FOUND THAT THE TRANSMISSION CABLE HAD COME UNATTACHED, AND I HAD TRANSMISSION FLUID ALL OVER THE GROUND. THERE WERE NO WARNING SIGNS WHATSOEVER. TRANSMISSION FLUID SPRAYED ALL THE WAY TO MY BACK WINDSHIELD OF THE VAN. *JB

NHTSA ID 10112236 · filed Feb 27, 2005
All 16 reports naming transmission

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

16
reports

From owner reports, verbatim

I JUST GOT HOME & WAS BACKING AROUND TO WHERE I PARK WHEN THE BRAKE PEDAL STARTED VIBRATING. I DID MANAGE TO PARK. THE NEXT DAY THE VIBRATING STOPPED WHEN A GRATING NOISE WAS MADE. SUDDENLY THE BRAKE PEDAL CAME WAY UP. IT DOES HAVE SOME BRAKES BUT THEY ARE HARD TO DEPRESS. SUDDENLY MY POWER STEERING IS GONE. THERE WAS NO INDICATION OF PROBLEMS WITH EITHER BEFOREHAND. THIS VAN JUST PASSED INSPECTION IN MID-AUGUST, AND HAS ALWAYS BEEN TAKEN CARE OF. *JS

NHTSA ID 10538376 · filed Sep 2, 2013

WHILE DRIVING 65 MPH THE FRONT PASSENGER SIDE OF VEHICLE DROPPED, CAUSING DRIVER TO LOOSE CONTROL OF VEHICLE. VEHICLE BOUNCED ACROSS 3 LANES OF TRAFFIC, CHILD HIT HIS HEAD ON SIDE OF VEHICLE. DEALER DETERMINED THE TIE ROD BROKE ON PASSENGER SIDE.*JB

NHTSA ID 8017977 · filed Sep 5, 2002
All 16 reports naming steering

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

15
reports

From owner reports, verbatim

WHILE AT A COMPLETE STOP VEHICLE WAS REAR ENDED AT 50 MPH . UPON IMPACT, VEHICLE WAS PUSHED FORWARD, AND REAR ENDED THE VEHICLE IN FRONT. NONE OF THE AIR BAGS DEPLOYED, AND DRIVER SUSTAINED BACK AND NECK INJURIES.*AK

NHTSA ID 10046222 · filed Nov 3, 2003

CHEVROLET ASTRO VAN MARK III CONVERSION - ACCIDENT, ABS FAILED TO CORRECT FISH TAILING, FRONT AIRBAGS DID NOT OPEN ON FRONTAL IMPACT. *JB

NHTSA ID 10010669 · filed Mar 18, 2003
All 15 reports naming airbags

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

15
reports

From owner reports, verbatim

WHILE DRIVING PASSENGER'S SIDE DOOR CAME OFF DUE TO DEFECTIVE PLASTIC. *AK

NHTSA ID 10087453 · filed Aug 9, 2004

SLIDING DOOR HAS BEEN SCRAPING SINCE IT WAS PURCHASED, AND CAME COMPLETELY OFF THE TRACK TODAY. MECHANIC SAYS IT IS MISSING A STOP TO PREVENT THIS FROM HAPPENING, AND THAT HE HAD NEVER SEEN A SLIDING DOOR COME OFF COMPLETELY BEFORE. *NLM

NHTSA ID 10023347 · filed Jun 18, 2003
All 15 reports naming body & structure

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

13
reports

From owner reports, verbatim

TL*THE CONTACT OWNS A 1996 CHEVROLET ASTRO. WHILE DRIVING 55 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT FOUND A RECALL NOTICE INSIDE THE VEHICLE FROM WHEN IT WAS PURCHASED. THE RECALL LETTER PERTAINS TO THE IGNITION COIL WIRE. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 180,000.

NHTSA ID 10194152 · filed Jun 25, 2007

ELECTRICAL FAILURE. REPEATED IN A 1996 CHEVY ASTRO. LEADING TO STARTER ENGAGE WHILE ENGINE RUNNING. *NM

NHTSA ID 10179261 · filed Jan 20, 2007
All 13 reports naming electrical

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

12
reports

From owner reports, verbatim

DT: 1996 CHEVROLET ASTRO. THE VEHICLE BEGAN TO SMOKE ON AUGUST 11, 2005. THE SMOKE WAS COMING FROM THE DASHBOARD. THE VEHICLE WAS BEING DRIVEN WHEN THIS OCCURRED. THE CONSUMER STATED THE SWITCH OR THE PLUG FOR THE REAR AIR CONDITIONER BLOWER MELTED. ALSO, MELTED THE FIRST SIX INCHES OF THE WIRING HARNESS. THE VEHICLE IS STILL DRIVABLE. THE CONSUMER WAS ABLE TO PULL THE VEHICLE OVER AND TURN IT OFF. HE CHECKED TO MAKE SURE THERE WERE NO FLAMES. THIS PROBLEM HAS NOT YET BEEN REPAIRED. *AK

NHTSA ID 10133390 · filed Aug 18, 2005

DURING NORMAL OPERATION OF VEHICLE, IT SOUNDS AS IF AN EXPLOSION OCCURS IN THE FRONT END OF VEHICLE. THIS HAS OCCURRED FOUR TIMES, AND DEALERSHIP REPLACED BOTH FRONT BRAKE CALIPERS TWICE. ALSO, FOUND A SHORT IN THE FUEL PUMP. HAS NOT EXAMINED VEHICLE FOR THE LAST INCIDENT. *AK CONSUMER STATES BRAKE PEDAL IS VERY SOFT AND SOMETIMES GOES TO THE FLOOR, THE CALIPERS BREAK AND CAUSE A LOUD NOISE, CONSUMER STATES BRAKING POWER HAS BEEN LOST ON THREE OCCASIONS. VEHICLE STALLED ON ONE OCCASION. CONSUMER NO LONGER DRIVES THIS VEHICLE. LEFT SIDE DOOR LOCK INOPERATIVE, DEALER REPLACED THE ACTUATOR. RIGHT SIDE UPPER CONTROL ARM BOLTS LOOSE CAUSING NOISE, LEFT REAR LEAF SPRING U BOLT MISPOSITIONED HITTING AXLE TUBE, CAUSING KNOCKING NOISE. *SLC

NHTSA ID 893773 · filed Aug 8, 2001
All 12 reports naming interior & seats

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

9
reports

From owner reports, verbatim

CONSUMER HAD RECALL 01V123000 "AUDIBLE WARNING" REMEDIED ON 6/13/03. A FEW DAYS LATER HE BEGAN EXPERIENCING PROBLEMS WITH VEHICLE'S ELECTRICAL SYSTEM. WHEN THE INTERIOR CABIN LIGHT WAS TURNED ON THE RADIO WOULD COME ON INSTEAD. ALSO, WHEN ATTEMPTING TO ADJUST POWER WINDOWS, THE VEHICLE'S ALARM WOULD ENGAGE. VEHICLE IS CURRENTLY BEING CHECKED BY DEALER.*AK

NHTSA ID 10024804 · filed Jun 24, 2003

WHEN APPLYING BRAKES ON DRY PAVEMENT PEDAL WENT TO THE FLOOR, CAUSING EXTENDED STOPPING DISTANCE, AND RESULTING IN A COLLISION. UPON IMPACT, AIR BAGS DID NOT DEPLOY, AND THE DRIVER'S SEAT BELT DID NOT LOCK UP. PLEASE GIVE ANY FURTHER DETAILS. *AK

NHTSA ID 859972 · filed Apr 10, 2000
All 9 reports naming seat belts

Heating & air conditioning

Reports naming the heating, ventilation and air-conditioning system.

8
reports

From owner reports, verbatim

1)AC COMPRESSOR STOPPED WORKING 2)COMPRESSOR SEIZED UP, ENGINE STOPPED RUNNING, AND VEHICLE STOPPED ON HIGH TRAFFIC HIGHWAY 3)SORT BELTED SERPENTINE BELT . *AK

NHTSA ID 10078330 · filed Jun 16, 2004

SOMETIMES WINDSHIELD WIPERS WORK FINE/SOME TIMES WINDSHIELD WIPERS WILL GO FAST, EVEN ON INTERMITTENT BASIS, AND SOME TIMES THEY DON'T WORK AT ALL.*AK THERE WAS A RECALL ON WIPERS MULFUNCTIONS DURING THE PREVIOUS YEAR AND THE CONSUMER BELIEVES THAT THIS PROBLEM IS THE SAME AS THE 95 MODELS. THE A/C HOSE ASSEMBLY FAILED TWICE AND WAS REPAIRED, BUT IT FAILED AGAIN. *YH

NHTSA ID 881078 · filed Feb 22, 2001
All 8 reports naming heating & air conditioning

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

7
reports

From owner reports, verbatim

THE GAS PEDAL BECAME STUCK WHEN THE VEHICLE WAS REVERSE OR DRIVE. THE VEHICLE JERKED FORWARD AND THEN ACCELERATED. THE PEDAL STICKING WAS CONSISTENT AND RELEASED AFTER PRESSING HARDER ON PEDAL SEVERAL TIMES. THE VEHICLE HAD BEEN TAKEN VEHICLE TO THE DEALERSHIP SEVERAL TIMES FOR STICKING. THE MECHANIC INDICATED THAT IT WAS REPAIRED. VEHICLE NOT ON RECALL. IT WAS AN ONGOING PROBLEM SINCE VEHICLE WAS BOUGHT NEW. CURRENTLY, DEALERSHIP INDICATED WARRANTY EXPIRED, AND WOULD NOT DO REPAIRS. *AK *SCC *JB

NHTSA ID 10032282 · filed Sep 12, 2003

SPEED SENSOR WIRES ARE TOO CLOSE TO THE BRAKE PADS. BRAKE PADS RUB ON THEM, CAUSING THEM TO WEAR OUT. *AK

NHTSA ID 864074 · filed Jun 22, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

5
reports

From owner reports, verbatim

ABS LIGHT IS ON, AND WHEN BRAKES ARE APPLIED STOPPING DISTANCE IS NOT NORMAL. DEALER HAS BEEN CONTACTED.*AK CONSUMER HAS HAD NUMEROUS REPAIRS ON VEHICLE, DIFFERENTIAL WAS OVERHAULED, WINDSHIELD WIPERS WORK INTERMITTENLY, FULE INJECTION SYSTEM WAS REPAIRED, IGNITION SWITCH CYLINDER WAS REPLACED, AS WELL AS ALTERNATOR, THE ENTIRE ABS SYSTEM HAS BEEN REBUILT, CONSUMER STATES RATTLE SOUND FROM FRONT OF ENGINE DRIVEBELT WAS REPLACED AS WELL AS TENSIONER, ALSO FULE/AIR FILTER WAS REPLACED. AUTOMATIC TRANSMISSION WAS REPLACED. FRONT AND REAR SHOCKS WERE REPLACED. *JB

NHTSA ID 884562 · filed Mar 29, 2001

IT ALL STARTED WITH THE REAR AXLE. SEVERAL ATTEMPTS TO GET DEALER TO REPRODUCE THE PROBLEM. DEALER STATED WAIT UNTIL IT GETS WORSE SO WE CAN SEE THE PROBLEM.PROBLEM DISCOVERED BY DEALER. DRIVE AWAY WITH CAR AND THE REAR AXLE FELL OUT. NOW DEALER AGREES TO REPLACE REAR END GEAR BOX. NOW TRANSMISSION IS STARTING TO FAIL. TOO FAR AWAY FROM DEALER TO GET TOW. LEFT IT IN A TRANSMISSION DIAGNOSTIC CENTER. MY QUESTION IS TO YOU IS CAN THE PROBLEMS THAT I WAS HAVING WITH THE REAR END & THE WHEEL FALLING OFF CAUSE DAMAGE NOW TO THE TRANSMISION

NHTSA ID 706900 · filed May 26, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

5
reports

From owner reports, verbatim

WHILE DRIVING 55-60 MPH CENTER OF RIGHT REAR TIRE SEPARATED. THIS WAS ORIGINAL EQUIPMENT ON A 1996, CHEVROLET, ASTRO.*AK GENERAL AMERI TECH ST,P215/75R15, DOT NUMBER A3HFC01176. *SLC

NHTSA ID 8005124 · filed Mar 6, 2002

FRONT PASSENGER'S SIDE TIRE HAD TO BE REPLACED BECAUSE THERE WAS A LONG BUBBLE CLOSE TO THE SIDEWALL, INDICATING TREAD SEPARATION. TIRE ON A 1996, CHEVROLET, ASTRO. NOT ORIGINAL TIRE EQUIPMENT. FIRESTONE REPLACED THE TIRE AT A PRORATION FEE. FR360, TIRE SIZE P21575R15.*AK THE FIRESTONE'S TREAD SEPARATED FROM THE SIDEWALL. *SLC

NHTSA ID 868589 · filed Aug 24, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Exterior lighting

Reports naming headlights, tail lights, turn signals and other exterior lighting.

5
reports

From owner reports, verbatim

I AM ALSO HAVING PROBLEMS WITH MY WIPER MOTOR IT DOES NOT WORK ALL THE TIME. SIGNAL LIGHT SWITCH ALSO WORKS SOMETIMES. *AK

NHTSA ID 702710 · filed Jan 29, 1999

WHILE DRIVING ABOUT 65MPH AT NIGHT LOW BEAM HEADLIGHTS GO OFF UNEXPECTEDLY, LEAVING CONSUMER VEHICLE WITHOUT HEADLIGHTS APPROXIMATELY FOR 45 MINUTES. HE HAS TO STOP VEHICLE AND WAITED FOR THE HEADLIGHTS TO COME BACK ON. DEALER WAS CONTACTED. *AK

NHTSA ID 827818 · filed Sep 10, 1998

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .