RoadVitals

1996 Chevrolet Blazer Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
150
Latest May 29, 2013
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
13%
of 1,153 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
8
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
2

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 1996 Chevrolet Blazer submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 150 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

The 25 most recent of 150, in the owner's own words

ElectricalEngine
Filed May 29, 2013

I HAVE A 1996 CHEVY BLAZER 4WD 4.3L CENTRAL PORT FUEL INJECTION. THE #4 FUSE WHICH IS MY GAUGE FUSE KEEPS BLOWING AND WHEN IT BLOWS MY INSTRUMENT CLUSTER ZEROS OUT AND I HAVE NO CLUE WHAT MY SPEED IS WHAT MY RPMS ARE WHAT MY FUEL LEVEL ITS, ETC. MY ALTERNATOR STOPS CHARGING AND MY VEHICAL EVENTUALLY STALLS OUT DUE TO THE BATTERY DRAINING. *TR

NHTSA ID
10514094
Incident
Mar 1, 2013
Mileage
147,000 mi
Engine
Filed Apr 23, 2009

I PURCHASE MY VEHICLE USED ON 12/4/01 , I HAVE HAD TO REPLACE THE TEMPERATURE GAUGE EVERY YEAR BECAUSE IT INDICATES IT IS OVERHEATING. 3 WEEKS AGO IT STARTED SAYING IT WAS OVERHEATING AND SMOKE FILLED THE INTERIOR OF MY VEHICLE WITH FUMES. IT WAS REPAIRED. AT 3:15 P.M. TODAY, MY CAR INDICATES IT IS OVERHEATING AND NOW THE SERVICE CAR LIGHT IS ON. THIS HAS BEEN AN ONGOING ISSUE WITH THE COOLANT SYSTEM. AS SOON AS I TURN THE CAR ON IT INDICATES IT IS OVERHEATHING. HAPPENING TOO MANY TIMES. *TR

NHTSA ID
10266538
Incident
Apr 23, 2009
Mileage
97,745 mi
Heating & air conditioningEngine
Filed Jul 11, 2008

TL*THE CONTACT OWNS A 1996 CHEVROLET BLAZER. THE CONTACT STATED THAT THE AIR CONDITIONER WOULD NOT FUNCTION. IN ADDITION, THE RADIATOR HOSE WAS LEAKING AND THE VEHICLE WAS TAKEN TO A REPAIR SHOP FOR INSPECTION. THE CONTACT WAS INFORMED THAT THERE WAS A CRACK ON THE BLOCK (HEATER CORE) OF THE RADIATOR. THE RADIATOR HOSE WAS LEAKING AT THE CONNECTION OF THE HOSE. THE VEHICLE ALSO OVERHEATED AT TIMES, IN WHICH THE MECHANIC STATED THAT THIS FAILURE WAS INCLUDED IN NHTSA CAMPAIGN ID NUMBER 06E043000 (FUEL SYSTEM, GASOLINE). THE DEALER REFUSED TO PERFORM THE RECALL REPAIR BECAUSE OTHER WORK NEEDED TO BE DONE AT THE CONTACT'S EXPENSE. THE CURRENT MILEAGE WAS 169,123 AND FAILURE MILEAGE WAS APPROXIMATELY 165,000. UPDATED 09/15/08 *BF THE CONSUMER STATED BROWN SLUDGE WAS FOUND IN THE RADIATOR. UPDATED 09/18/08. *JB

NHTSA ID
10233985
Incident
Jul 22, 2007
Mileage
165,000 mi
ElectricalEngine
Filed Nov 1, 2006
Fire reported1 injury reported

DT*: THE CONTACT STATED SHORTLY AFTER THE VEHICLE WAS PARKED, FLAMES WERE NOTICED DROPPING TO THE GROUND UNDER THE FRONT END OF THE VEHICLE. GREY SMOKE WAS ALSO OBSERVED COMING FROM UNDER THE HOOD. THE VEHICLE BURNED COMPLETELY, AND WAS CONSIDERED A TOTAL LOSS. THERE WAS A POLICE REPORT AND A FIRE DEPARTMENT REPORT PROCESSED AT THE SCENE. THE HEAT FROM THE FIRE MELTED THE REAR END OF ANOTHER VEHICLE PARKED IN FRONT OF IT, AND DID MODERATE DAMAGE TO A THIRD VEHICLE PARKED ALONGSIDE THE SECOND VEHICLE. *AK UPDATED 12/01/06. *JB

NHTSA ID
10172344
Incident
Oct 31, 2006
Mileage
174,000 mi
BrakesEngineSuspension
Filed Aug 4, 2006

PURCHASED VEHICLE 12/03 SINCE THEN HAVE REPLACED: WATER PUMP 3 TIMES, RADIATOR, THERMOSTAT, LEFT UPPER BALL JOINT, UPPER MANIFOLD GASKET, MAIN REAL SEAL. OVER THE PAST 6-8 MONTHS I HAVE NOTICED THE BRAKING ISSUE SEVERAL TIMES (MORE THAN 10.) LUCKILY NONE WERE EMERGENCY STOPS, HOWEVER WHEN BRAKING DUE TO TRAFFIC LIGHT CHANGE OR STOPPING WHILE GOING DOWNHILL, THE BRAKES "CHATTER," AN AUDIBLE WHINE IS PRODUCED, AND IT IS NECESSARY TO PUMP THE BRAKES BEFORE IT WILL REGAIN PRESSURE AND STOP. *JB

NHTSA ID
10164486
Incident
Aug 4, 2006
Engine
Filed Jun 5, 2005

PURCHASED 1996 CHEVY BLAZER 1/15/04 FROM CARMAX. EXPERIENCED FREQUENT ISSUES WITH HEATING AND COOLING. 3/22/05 1ST MECHANIC FOUND NO TROUBLE FOR 2 DAYS, THEN DETERMINED THERMOSTAT WAS BAD. 2ND MECHANIC REPLACED THERMOSTAT. BROKE DOWN TWICE DUE TO PRESSURE IN COOLING SYSTEM FORCING RADIATOR HOSES OFF. 6/4/05 MECHANIC RESEATED HOSES & CLAMPS, REPLACED RADIATOR CAP, AND FLUSHED SYSTEM. 25 MILES AWAY FROM SHOP TEMP SHOT UP TO 260 DEGREES AND BLEW ALL FLUID OUT. TRIED REFILLING AND WATER IS RUSHING OUT OF THE RADIATOR END CAPS AS FAST AS WE'RE FILLING IT. THERE'S AN EXTREMELY HIGH LEVEL OF SLUDGE THAT APPEARS TO BE DEX-COOL RELATED IN THE OVERFLOW TANK AND HAS ALSO BEEN SEEN IN THE FLUIDS THAT HAVE BEEN DRAINING DURING BREAKDOWNS.

NHTSA ID
10124247
Incident
Mar 22, 2005
Mileage
895,000 mi
Engine
Filed Apr 6, 2004

THE RADIATOR AND COOLING SYSTEM ON MY 1996 CHEVROLET BALZER GETS RUSTY AND CLOGGED EVERY COUPLE OF YEARS. IN 1998 THE WHOLE RADIATOR WAS TAKEN OUT AND BOILED. IN 2001 THE COOLING SYSTEM WAS FLUSHED AGAIN DUE TO RUST AND CLOGGING. AND NOW, APRIL 2004, THE SYSTEM HAS CLOGGED AGAIN AND CAUSES ENGINE OVERHEAT. GM USES DEX COOL WHICH IS SUPPOSED TO LAST FIVE YEARS, BUT EVERY COUPLE OF YEARS THIS COOLANT SEEMS TO CLOG THE SYSTEM AND REQUIRES AN OVERHAUL COSTING AROUND $400. *LA

NHTSA ID
10065641
Incident
Apr 2, 2004
Mileage
84,000 mi
Engine
Filed Mar 9, 2004

ON SEVERAL OCCASIONS, THE BLAZER SUFFERS FROM SUDDEN ACCELERATION AS I DEPRESSED THE BRAKE PEDAL. IT HAS HAPPENED AT LEAST 6 TIMES IN THE LAST YEAR. I HAVE ALSO NOTICED THE SUDDEN ACCELERATION WHEN I COME TO A FULL STOP AT A STOPLIGHT.

NHTSA ID
10060786
Incident
Mar 6, 2004
Engine
Filed Mar 4, 2004

AFTER THE CONSUMER PARKED THE VEHICLE IT WAS DISCOVERED THAT ANTI FREEZE HAD A THICK MUDDY TEXTURE IN THE RADIATOR. THIS CONDITION CAUSED THE VEHICLE TO OVERHEAT ON NUMEROUS OCCASIONS. CONSUMER HAS FLUSHED THE RADIATOR THREE TIMES WITHIN THE LAST SIX MONTHS. THE DEALER EXAMINED THE VEHICLE, COULD NOT FIND THE CAUSE OF THE PROBLEM.*AK

NHTSA ID
10061319
Incident
Jan 21, 2003
Mileage
95,000 mi
Engine
Filed Mar 1, 2004

INTAKE MANIFOLD GASKET LEAK...PAID OVER $700 FOR REPLACEMENT. THREE DAYS LATER, THE WATER PUMP BROKE. THE DEALERSHIP SAID IT WAS A COMMON OCCURENCE WHEN THE INTAKE MANIFOLD GASKET IS REPLACED, AND NOW WANTS TO CHARGE ME OVER $350 TO FIX THE WATER PUMP.*AK

NHTSA ID
10060117
Incident
Feb 26, 2004
Engine
Filed Feb 16, 2004

COOLENT LEAK AT INTAKE MANIFOLD . *AK

NHTSA ID
10058260
Incident
Feb 16, 2004
Mileage
52,000 mi
Body & structureHeating & air conditioningEngine+2 more
Filed Jan 22, 2004

MOST OF THE PROBLEMS THAT SURFACED HAD ALREADY BEEN REPAIRED AT LEAST ONCE. *PH MOST OF THE PROBLEMS HAD ALREADY BEEN REPAIRED AT LEAST ONCE UNDER WARRANTY AND HAVE RECURRED. THE A/C SEAL LEAKED AND NEEDED A PUMP. THERE WERE PROBLEMS WITH THE IDLER PULLEY, OIL FILTER LINES, CRANK SHAFT,DOOR HINGES, POWER STEERING, THROTTLE POSITIONER SENSOR 2, LEFT FRONT AXLE SEAL, AND THE DIFFERENTIAL SIDE COVERS. *SC *MR *JB

NHTSA ID
10057277
Engine
Filed Jan 18, 2004

ENGINE COOLANT AT 50,000 MILES TURNED TO A MUDDY SUBSTANCE. 1 YR LATER AND 30,000 MILES IT HAS HAPPENED AGAIN. THE DEALER DID A POWER FLUSH AT THE 50,000 AND GM COVERED 2/3RDS OF BILL NOW I AM TOLD I MUST CHANGE HEATER CORE AND POWER FLUSH AGAIN AT A COST OF OVER $800. . GM WILL NOT COVER ANY EXPENSE. IT IS SAID THAT MY ANTI FREEZE SHOULD LAST 100,000 MILES ,AS YOU CAN SEE IT DID NOT LAST 50,000 MILES. *CB

NHTSA ID
10054400
Incident
Jan 14, 2004
Engine
Filed Jan 15, 2004

OUR BLAZER STARTED OVER HEATING, WE HAD IT FLUSHED DUE TO A MUD LOOKING SLUGE IN THE COOLING SYSTEM AND A NEW THERMOSTAT PUT IN. ABOUT A MONTH LATER IT STARTED OVER HEATING AGAIN. WE AGAIN HAD IT FLUSHED AND ANOTHER NEW THERMOSTAT PUT IN. A FEW WEEKS LATER IT AGAIN OVER HEATED WE HAD IT TOWED IN AND FOUND OUT THAT THIS TIME IT HAD CAUSED THE MOTOR TO BLOW. WE CONTACTED GM THEY SAID IT WAS NOT THEIR PROUBLEM IT WAS DEXCOOL, WE CONTACTED DEXCOOL AND THEY SAID IT WAS GM'S PROUBLEM. WE GOT THE RUN AROUND SO WE CONTACTED THE ATTY GENERALS OFFICE AND FILLED A COMPLAINT WITH THEM.

NHTSA ID
10069868
Incident
Dec 15, 2002
Engine
Filed Dec 30, 2003

I HAVE HAD TO CHANGE THE OIL COOLANT LINES ON MY 1996 S-10 BLAZER 5 TIMES SINCE I HAVE OWNED THE AUTO. I PURCHEASED IT IN 1998. IT WAS STILL UNDER WARRANTY THEN, AND THE FIRST TIME THEY DID THE WORK FREE OF CHARGE. SINCE THEN, EVERY 12-18 MONTHS I FIND OIL DRIPPING IN MY GARAGE, AND I AM TOLD IT IS THESE LINES. I HAVE BEEN TOLD BY 3 DIFFERENT MECHANICS THAT THESE VEHICLES ARE NOTORIOUS FOR THIS PROBLEM. CAN'T ANYTHING BE DONE!!

NHTSA ID
10051388
Incident
Dec 30, 2003
Engine
Filed Nov 20, 2003

MY 1996 CHEVROLET BLAZER WITH LESS THAN 53,000 MILES HAS NO HEAT AND STARTED OVERHEATING. I TOOK IT FOR SERVICE AND WAS INFORMED THAT THE DEXCOOL THAT WAS GUARANTEED FOR 100,000 MILES HAD FAILED. THE RADIATOR WAS PARTIALLY BLOCKED AND THE HEATER CORE WAS BLOCKED. BOTH THE RADIATOR AND THE HEATER CORE NEED TO BE REPLACED BECAUSE OF THE SLUDGE AND RUST THAT WAS IN THE COOLING SYSTEM. *LA

NHTSA ID
10047224
Incident
Nov 18, 2003
Mileage
52,535 mi
Engine
Filed Nov 5, 2003
Fire reported

VEHICLE ENGINE CAUGHT ON FIRE WHILE DRIVING.*MR THE CONSUMER STOPPED AT MIDDLE RIDGE SERVICE PLAZA AND NOTICED SMOKE COMING FROM THE ENGINE. THE FIRE WAS EXTINGUISHED WITH A FIRE EXTINGUISHER. DAMAGE TO THE VEHICLE CONSISTED OF HOSES, WIRES AND INSULATION UNDER HOOD. CONSUMER HAD NO RECENT ENGINE PROBLEMS. *PH *JB

NHTSA ID
10047821
Incident
Jun 27, 2003
Engine
Filed Sep 26, 2003

REPLACED HEAD GASKETS AT 48K AND AGAIN AT 80K. EITHER DEXCOOL EATS THE GASKETS, OR THE GASKETS GO BAD AND LET AIR INTO THE COOLING SYSTEM WHICH CAUSES THE DEXCOOL TO GO BAD. I READ A LOT OF COMPLAINTS ABOUT DEXCOOL, HEAD GASKETS, AND 1996 BLAZERS. THERE MUST BE A CONNECTION.

NHTSA ID
10039587
Incident
Sep 24, 2003
Mileage
48,000 mi
EngineSuspension
Filed Sep 17, 2003

I HAVE A 96 CHEVY BLAZER WITH COOLING PROBLEMS. I HAVE REPLACED THE WATER PUMP 2 TIMES IN THE LAST YR. THE RADIATOR NEEDS TO BE FLUSHED AND CLEAN ABOUT EVERY 2 MONTHS DUE TO SLUGGED AND RUST BUILD UP. I HAVE ALSO HAD THE UPPER BALL JOINTS BREAK ON ME. *JB

NHTSA ID
10039038
Incident
Aug 16, 2003
Mileage
50,000 mi
Engine
Filed Jun 19, 2003

1996 CHEVROLET BLAZER HAS HAD NUMEROUS PROBLEMS WITH COOLING SYSTEM DUE TO BAD ANTI-FREEZE GENERAL MOTORS USED IN THE VEHICLE OF THIS VINTAGE. THEY CHARGED ME TO HAVE THE SYSTEM FLUSHED OUT BECAUSE THE ANTI-FREEZE WOULD CLOG THE HEATER COILS. NO HEATER IN WINTER. PREVIOUSLY THE VEHICLE WAS OVER HEATED AND DEALERSHIP REPLACED THE THERMOSTAT AND WATER PUMP PLUS SEALS AND HEAD GASKET DUE TO THE ENGINE RUNNING TOO HOT. THIS IS THE 4TH TIME I'M RETURNING IT AND NOW THEY WANT ME REPAIR OR REPLACE THE RADIATOR. IT IS STILL RUNNING HOT. IT IS MY UNDERSTANDING FROM TALKING TO THE MECHANICS THAT THIS IS A PROBLEM FOR VEHICLE OF THIS VINTAGE AND IT TOOK A COUPLE OF YEARS FOR GM TO CHANGE ANTI-FREEZE MANUFACTURERS. DO I HAVE ANY RECOURSE? *NLM

NHTSA ID
10023401
Incident
Jun 17, 2003
Mileage
34,000 mi
EngineVisibility
Filed May 25, 2003

DEALER REPLACED HEATER CORE DUE TO LEAK AND FOUND SLUDGE IN COOLING SYSTEM (DEX COOL). HEATER CORE REPLACED AND SYSTEM FLUSHED 4 TIMES. HEATER CORE REPLACED AGAIN ON 1/19/03, WATER PUMP REPLACED IN 2/03. RADIATOR HAS LARGE LEAK 5/22/03. SLUDGE VISIBLE IN RADIATOR AND OVERFLOW BOTTLE. DEALER/GM INDICATES PROBLEM WITH SLUDGE BUILD UP CAUSED BY OWNER NOT MAINTAINING SYSTEM. HEAD GASKET REPLACED IN 2001 AND WINDSHIELD WIPER CIRCUIT BOARD IN 2001 (BAD SOLDER JOINT) - GM INDICATED THE WINDSHIELD WIPER PROBLEM NOT ASSOCIATED WITH VIN NUMBER. ALL COSTS OUT OF POCKET. *NLM

NHTSA ID
10019254
Incident
Jan 2, 2003
Mileage
87,734 mi
BrakesEngine
Filed May 12, 2003

I OWN A 1996 CHEVROLET BLAZER WHICH I PURCHASED NEW IN 1996. IT NOW HAS 59,000 MILES ON IT. WE HAVE REGULARLY SCHEDULED MAINTENANCE DONE ON THE CAR, ALONG WITH SCHEDULED OIL CHANGES, CHECKING BELTS, HOSES, ETC. WE ARE CONSTANTLY HAVING OUR BRAKES REPAIRED/REPLACED. LAST YEAR WE NEEDED TO HAVE A BRAKE BOOSTER REPLACED WHICH COST US OVER $700 AND TODAY WE WERE TOLD THAT OUR "ENTIRE" COOLING SYSTEM IS CORRODED...$1,900. AT 59,000 MILES I CERTAINLY DON'T THINK THIS SHOULD HAVE HAPPENED. *NLM

NHTSA ID
10018551
Incident
May 12, 2003
Mileage
59,000 mi
EngineTransmission
Filed May 4, 2003

ALL OXYGEN SENSOR FAILED TRANSMISSION SLIPPING. 13 SENSORS FAIL. *JB

NHTSA ID
10017014
Incident
Apr 23, 2003
Mileage
70,000 mi
BrakesHeating & air conditioningEngine+4 more
Filed Apr 19, 2003

WINDSHIELD WIPERS FRONT & REAR FAILED, WATER PUMP QUIT, DRIVE SHAFT BROKE, BALL JOINTS RIGHT FRONT BROKE, HEATER QUIT, AIR CONDITIONER QUIT. DRIVERS SIDE REAR VIEW MIRROR FELL OFF, STEERING PROBLEMS, BRAKE PROBLEMS, UNIVERSAL JOINTS WORN OUT, CRACKED FRONT ROTORS,ETC. *JB

NHTSA ID
10016198
Incident
Jan 5, 2002
Mileage
99,000 mi
EngineTransmission
Filed Jan 26, 2003

JUST BROUGHT 96 BLAZERLS WITH 82,000 IN DEC.02. WAS TOLD THAT THE ONLY PROBLEM WAS THEY HAD TO HAVE THE TRANSMISSION REPLACED AT 20,000. WELL,83,000 MILES THE HEATER WAS ON HOT BLOWING WHEN I NOTICED THAT IT TURN COLD AND THE GAGE WENT TO THE RED ZONE. I IMMEDIATELY TURN SWICHES OFF ON THE BLOWER IT WENT BACK TO NORMAL. TWO DAYS LATER IT HAPPEN AGAIN BUT I TURN OFF THE HEATER AND BLOWER COMPLETELY IT WENT BACK TO NORMAL. WE THOUGHT THE TERMOSTACT GOT STUCK AND REPLACED IT . AT THAT TIME WE NOTICE THAT IT WAS GEL UP OVER THE TERMOSTACT, AFTER REPLACING IT , WE TESTED DROVE IT AND IT STILL DID THE SAME THING AGAIN. WE LOOKED AT THE RADIATOR AND FOUND THAT IT WAS GEL UP AND LOOK LIKE RUBBER. WE THEN DECIDED TO CHECK THE FLUID IN THE TRANSMISSION WE NOTICED THAT THE DIPPED STICK WAS RUSTED ON THE OUTSIDE AND WAS RUSTED THE LENGTH OF THE STICK THE FLUID WAS RUSTED. WE WILL NOW HAVE TO FLUSHED THE RADIATOR AND TRANSMISSION. I HAD CHECKED YOUR SITE AND FOUND NO RECALLS OR SERVICE BULLETINS ON THE GELING AND TRANSMISSIONS BEFORE BUYING. TELL TODAY WHEN I DECIDED TO CHECKED OUT COMPLAINTS AND FOUND THAT THERE WAS 54 AND COUPLE WITH THE SAME PROBLEMS OF GELING AND TRANSMISSION PROBLEMS. SO I DECIDED TO CHECK OUT 98 BECAUSE MY SISTERINLAW HAD JUST BROUGHT ONE AND NO RECALLS OR SERVICE BULLETINS BUT THEY ARE COMPALINTS OF COOL HEATING (PROBABLY FROM GELING ANITIFREEZE) AND TRANSMISSIONS BEING REPLACED ONCE ,TWICE AND I GUY 3 TIMES. SO I CHECK 2001 AND THEY WAS SOMEONE ELSE REPLACING A TRANSMISSION. SOMETHING IS VERY WRONG WHEN THERE IS GELING OF ANTIFREEZE FROM 96 TO 98 AND REPLACING TRANSMISSIONS LEFT AND RIGHT SINCE 96. TO ME CHEVROLET HAS A BAD TRANSMISSION PROBLEMS AND GELING PROBLEMS IN THESE BLAZERS GETTING AWAY WITH IT. FROM NOW ON I'LL CHECK OUT COMPLAINTS BEFORE RECALLS OR SERVICE BULLETINS THERE'S THE CONSUMERS EYES AND EARS.

NHTSA ID
10003428
Incident
Jan 26, 2003
Mileage
83,500 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .