RoadVitals

1996 Chevrolet Blazer Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
37
Latest Apr 30, 2011
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 1,153 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
4

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 1996 Chevrolet Blazer submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 37 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 37, in the owner's own words

Fuel system
Filed Apr 30, 2011

I HAVE A 1996 CHEVY BLAZER AND THE GAS HAND FLOATS. IT DOES NOT GIVE AN ACCURATE READING ON THE GAS GAUGE. I CAN DRIVE AND IT WILL FLOAT FROM 1/2 TANK TO 1/4 TANK WHILE DRIVING. IT FLOATS NO MATTER HOW FULL OR EMPTY THE TANK IS. IT HAS CAUSED ME TO RUN OUT OF GAS DUE TO THE INACCURACIES. I HAVE ANOTHER GM VEHICLE--1993 SUBURBAN THAT HAS THE SAME EXACT ISSUE. I HAVE RAN OUT OF GAS ON THE FREEWAY ON THE WAY TO THE AIRPORT--ONLY THING THAT SAVED ME AND MY CHILDREN AT 2:00 AM IN THE MORNING WAS THAT I HAVE ROADSIDE. *TR

NHTSA ID
10398362
Incident
Oct 5, 2010
Fuel system
Filed Jan 21, 2008

I RECENTLY WAS ON THE WAY HOME FROM DENVER, CO ON THE HIGHWAY. I STOPPED FOR FUEL NOTICING MY VEHICLE WAS CONSUMING MORE GAS THAN USUAL. I FUELED UP AND LEFT. WHEN I ARRIVED HOME I NOTICED GASOLINE DRIPPING ON THE GROUND. I IMMEDIATELY CALLED A MECHANIC. MY WIFE'S FATHER IS A CERTIFIED MECHANIC AND OWNS HIS OWN SHOP IN DENVER. HE FIXED THE LEAK, BUT TOLD ME THE LEAK STARTED BECAUSE THE FUEL LINES WERE RUBBING THE TRANSMISSION AND SHOWED ME. TO MY SURPRISE THE FUEL LINES WERE NOT SECURED IN THEIR PROPER LOCATION. I HAVE NEVER HAD ANY WORK DONE TO THE FUEL LINES OR EVEN ANY WORK DONE IN THE AREA OF THE PROBLEM. SO I TOOK THE BLAZER BACK HOME TO COLORADO SPRINGS. ABOUT A MONTH LATER I NOTICED THE FUEL SMELL WAS BACK. I POPPED THE HOOD BECAUSE I DID NOT SEE ANY FUEL LEAKING. THE FUEL WAS POURING OUT OF THE LINES AT THE TOP OF THE ENGINE WHERE THEY CONNECT TO THE COUPLINGS FOR REMOVAL OF THE ENGINE. I THEN DECIDED TO TAKE THE BLAZER TO A CLOSER LOCATION FOR REPAIR. THIS LOCATION WAS DANIELS CHEVROLET LOCATED IN COLORADO SPRINGS. THEY TOLD ME THAT THE O-RINGS WERE PINCHED AND THAT THE GASKET WHERE THE FUEL LINES GO INTO THE INTAKE MANIFOLD WAS BAD. I PAID THEM 480.60 TO REPAIR THE O-RINGS AND GASKET. FOUR DAYS LATER, THE SMELL OF FUEL IS BACK AND THE LEAK IS THERE AGAIN AT THE COUPLINGS ON THE BACK OF THE ENGINE WERE THE DEALERSHIP REPAIRED THEM THE FIRST TIME. NOW THE BLAZER IS BACK AT THE DEALERSHIP AGAIN FOR THE SECOND TIME FOR THE SAME ISSUE. THE VEHICLE IS MY WIFE'S, BUT DUE TO THE PROBLEM WITH THE FUEL, I HAVE BEEN DRIVING IT. THE FUEL LEAKS RIGHT ON TOP OF THE EXHAUST PIPE. THIS IS COULD BE A VERY DANGEROUS SITUATION IF THE FUEL WERE TO IGNITE. MY WIFE HAD TAKEN THE BLAZER TO WORK THREE NIGHTS AFTER THE DEALERSHIP REPAIRED THE O-RINGS AND GASKET, SHE HAD ALMOST PASSED OUT WHILE DRIVING DUE TO THE FUEL VAPORS ENTERING THE PASSENGER COMPARTMENT. NOW THE DEALERSHIP WANTS TO CHARGE ME AGAIN FOR THE SAME REPAIR THEY DID. I AM AT WITS END. *TR

NHTSA ID
10215597
Incident
Jan 9, 2008
Mileage
130,000 mi
ElectricalFuel system
Filed Aug 9, 2007

WE HAVE REPLACED THE FUEL PUMP 3 TIMES. IT HAS CAUSED US TO MISS WORK SEVERAL DAYS, AND PUT OUR JOBS AT RISK. WE HAVE BEEN OUT MONEY FOR TOWING, PARTS AND LABOR TWICE. THE THIRD TIME IT FAILED, IT WAS JUST PAST THE PARTS WARRANTY FOR A GRAND TOTAL OF $1950.00. WE HAVE TO CONTINUE TO TAKE IT BACK TO FIRESTONE TO BE REPLACED AND MAKE OUR LIVES MISERABLE. *TR

NHTSA ID
10199019
Incident
Aug 9, 2007
Body & structureFuel systemInterior & seats+1 more
Filed Dec 19, 2004
Crash reported4 injuries reported

ON SEPTEMBER 5, 2004, MY HUSBAND, MOTHER, 8 YEAR OLD SON, 4 YEAR OLD DAUGHTER, AND 1 YEAR OLD SON, WERE STRANDED IN THE EMERGENCY LANE ON I-66 EAST IN FAIRFAX COUNTY, VA WITH A BROKEN FUEL PUMP. WHILE WAITING FOR A TOW TRUCK THEY WERE HIT BY A DRUNK DRIVER WHO WAS TRAVELING AT APPROXIMATELY 100 MPH. THE BLAZER FLIPPED ONTO ITS SIDE AND SKIDDED A GREAT DISTANCE, BEFORE FINALLY COMING TO REST UPSIDE DOWN. MY 4 YEAR OLD DAUGHTER WAS SERIOUSLY INJURED WHEN THE BACK SEAT, AND THE FRONT SEAT BROKE AND SANDWICHED HER IN BETWEEN THE TWO. SHE BROKE HER JAW WHEN SHE WAS SLAMMED INTO THE SMALL HANDLE ABOVE THE REAR RIGHT PASSENGER SIDE DOOR. SHE ALSO SUFFERED A BROKEN WRIST AND BROKEN ARM WHEN SHE WAS THROWN INTO THE DOOR. WHEN THE BACK SEAT BROKE IT CAUSED HER TO HIT THE HEADSET OF THE BROKEN FRONT SEAT WHICH IN TURN CAUSED SOME OF HER TEETH TO GO THROUGH HER BOTTOM LIP. MY MOTHER WHO WAS SITTING IN THE FRONT PASSENGER SEAT WAS INJURED WHEN THE ROOF DID NOT HOLD UP IN THE CRASH AND SUFFERED THANKFULLY WHAT WAS CLASSIFIED AS "MINOR" INJURIES, BUT COULD HAVE VERY WELL BEEN MAJOR INJURIES BECAUSE THE ENTIRE RIGHT SIDE FROM FRONT TO BACK DID NOT HOLD UP IN THE ACCIDENT. I DO HAVE MANY PICTURES OF WHAT WAS LEFT OF MY BLAZER, FROM MANY DIFFERENT ANGLES BOTH INSIDE AND OUT. I AM DEEPLY TROUBLED BY THE FACT THAT BOTH SEATS BROKE, AND THE ROOF DID NOT HOLD UP AT ALL. MY 8 YEAR SITTING IN THE REAR CENTER SEAT HAD A LACERATION AND CONCUSSION, MY 1 YEAR OLD SITTING IN THE REAR DRIVERS SIDE SEAT HAD NO INJURIES, AND MY HUSBAND IN THE DRIVERS SEAT SUFFERED MINOR HEAD AND SHOULDER INJURIES. GRANTED THIS COULD HAVE BEEN MUCH WORSE, BUT I EXPECTED A LOT MORE OUT OF THE BLAZER THAN WHAT ACTUALLY HAPPENED. *JB

NHTSA ID
10104101
Incident
Sep 5, 2004
Mileage
178,000 mi
BrakesFuel systemInterior & seats+1 more
Filed Sep 14, 2004

THE ABS LIGHT ILLUMINATED AND THERE WAS A SMELL OF GAS. THE MANUFACTURER HAS BEEN CONTACTED AND THERE WAS A RECALL ON THESE ITEMS AND THEY HAVE BEEN REPAIRED PER THE MANUFACTURER. *JB THE WINDSHIELD WIPER MOTOR WAS INTERMITTENT, THE HATCHBACK LIGHT WAS INTERMITTENT AND THE INTERNAL LIGHT WAS INTERMITTENT. RECALL# 03V159000 AND 96V234000. *SC

NHTSA ID
10087785
Incident
May 14, 2003
Mileage
45,000 mi
Fuel system
Filed May 5, 2003

MOSES LAKE FIRE DEPARTMENT INCIDENT REPORT 2003-1096. POSSIBLE PROBLEM WITH FUEL PUMPS INSTALLED ON 1996 CHEVROLET BLAZERS, CAUSING FUEL TO BE RELEASED FROM THE FILL TUBE WHILE FUELING IS BEING ACCOMPLISHED. VEHICLE TURNED OFF AT TIME OF INCIDENT. OWNER REPORTS THIS AS THE SECOND INCIDENT INVOLVING A FUEL SPILL DURING FUELING--MECHANICAL INVESTIGATION INDICATED A PROBLEM WITH THE FUEL PUMP ON THE FIRST INCIDENT AND PUMP WAS REPLACED. *JB

NHTSA ID
10017036
Incident
May 2, 2003
Fuel system
Filed Mar 6, 2003

THE VEHICLE CONTINUED TO RUN OUT OF GAS, DUE TO A GAS GAUGE THAT WAS NOT REGISTERING GAS INTAKE. *JB

NHTSA ID
10010008
Fuel system
Filed Sep 28, 2002

BOUGHT USED VEHICLE THOUGHT IT NEEDED A TUNE UP. LEAKING INJECTORS CAUSES SHAKE WANT TO KNOW IF THIS IS A REOCCURING PROBLEM. MR

NHTSA ID
767852
Incident
Jun 11, 2002
EngineFuel system
Filed Aug 7, 2002

IN JAN 99, THERMOSTAT APPEARED TO FAIL AND WHEN I OPENED THE RADIATOR CAP, NOTICED WHAT LOOKED LIKE MUD/GRIT IN CAP. TOOK THE TRUCK TO THE CHEVROLET DEALER, THEY SAID THEY DID NOT KNOW WHAT IT WAS. ENDED UP REPLACING INTAKE MANIFOLD GASKET, PULLING AND REPAIRING/CLEANING RADIATOR AND REPLACING THERMOSTAT. IN JULY 2002, TRUCK OVERHEATED AGAIN. TOOK IT TO FIRESTONE WHERE THEY RECOMMENDED $1200 IN REPAIRS TO FLUSH OUT "COAGULATED" COOLANT (DEXCOOL). ENDED UP REPLACING RADIATOR, RADIATOR CAP, AND THERMOSTAT (AGAIN) AND FLUSHING ENTIRE COOLANT SYSTEM. FIRESTONE PERSONNEL SAID THIS WAS A RECURRING PROBLEM ON THE BLAZERS WITH THE DEXCOOL BREAKING DOWN AND TURNING INTO A BROWN, MUDDY, GUMMY SUBSTANCE. ACCODING TO FIRESTONE, GM HAS SEVERAL TECH BULLETINS OUT ON THIS, BUT THEY REFUSE TO DO ANYTHING ABOUT IT. THIS DEXCOOL BROKE DOWN AFTER ONLY 30,000 MILES. WHY HAS NOTHING BEEN DONE ABOUT THIS? GM IS KNOWINGLY SELLING A DEFICIENT PRODUCT AND THEY REFUSE TO STAND BEHIND IT. PLEASE, CAN SOMEONE OUT THERE HELP US!?!?!?!*AK

NHTSA ID
765319
Incident
Jul 25, 2002
Fuel system
Filed Jun 13, 2002

NO SUMMARY FOR ABOVE VEHICLE. *AK

NHTSA ID
763015
Incident
May 1, 2002
Fuel system
Filed Mar 25, 2002

CONSUMER SMELLED AN OVERPOWERING ODOR OF GASOLINE IN THE GARAGE, UPON INVESTIGATION CONSUMER DISCOVERED A WET SPOT ON THE GARAGE FLOOR DIRECTLY BELOW THE LEFT REAR PASSENGER DOOR, CONSUMER LOOKED UNDERNEATH THE VEHICLE AND DISCOVERED THE FUEL TANK HAD A SIMILAR WETNESS TO IT JUST OVER THE WET SPOT ON THE FLOOR, THE VEHICLE WAS TAKEN TO A MECHANIC FOR FURTHER ANALYSIS, CONSUMER WAS INFORMED THE FUEL TANK WAS LEAKING AND NEEDED TO BE REPLACED, THE FUEL TANK HAD RUSTED SO MUCH THAT FUEL WAS SEEPING OUT AND LEAKING FROM THE VEHICLE.*JB

NHTSA ID
564822
Incident
Nov 1, 2001
Fuel system
Filed Mar 13, 2002

WHILE DRIVING FUEL LINE CONNECTING TO GAS TANK FELL OFF AND THE VEHICLE STARTED TO LEAK FUEL. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO DO ANYTHING.*AK

NHTSA ID
8005554
Incident
Jan 1, 2002
Fuel system
Filed Nov 7, 2001

FUEL PUMP HAS BEEN REPLACED 3 TIMES. CONSUMER FEELS THERE IS A PROBLEM WITH FUEL PUMP. PLEASE PROVIDE ANY FURTHER INFORMTATION.*AK

NHTSA ID
898891
Incident
Nov 7, 2001
Fuel system
Filed Nov 7, 2001

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ID
754193
Incident
Nov 3, 2001
Fuel system
Filed Jan 17, 2001

2ND CHEVROLET VEHICLE WITH LOW MILES EXPERIENCING INJECTOR FAILURE. *AK

NHTSA ID
739562
Incident
Jan 15, 2001
EngineFuel system
Filed Apr 10, 2000

THREE OF THE FUEL INJECTORS STARTED LEAKING AT THE SAME TIME CAUSING THE OXYGEN SENSORS TO BURN OUT, WHICH SHOULD HAVE BEEN DETECTED WHEN THE VEHICLE WAS IN FOR DRIVABILITY PROBLEMS ON PREVIOUS OCCASIONS WITH NO CORRECTION. ALL THE FRONT BALL JOINTS HAD TO BE REPLACED BEFORE 35000 MILES DUE TO FAILURE, WHICH RESULTED IN SEVERE NOISES AND VIBRATION IN CAB OF VEHICLE.

NHTSA ID
721271
Incident
Feb 1, 2000
Fuel systemSteeringSuspension+1 more
Filed Oct 19, 1999

1&2) LOWER LEFT BALL JOINT AND IDLER ARM HAVE BEEN REPLACED, LOWER RIGHT BALL JOINT IS SHOWING SIGNS OF WEAR AND WILL REQUIRE REPLACEMENT IN THE NEAR FUTURE. 3) 4X4 ELECTRIC SHIFT JUST FAILED LAST WEEK. PRELIMINARY TROUBLESHOOTING INDICATES A #2 FAILURE CODE WHICH POINT TO EITHER THE ENCODER/SHIFT MOTOR ASSEMBLY OR THE TRANSFER CASE CONTROL MODULE (TCCM). 4) THIS IS A CONTINUING PROBLEM. WHENEVER THE GAS GAUGE INDICATES 1/8 TANK OR LESS AND THE VEHICLE STANDS FOR MORE THAN 2 HOURS IT IS DIFFICULT TO START. IT TAKES 4-5 TRIES AND REQUIRES THAT THE GAS PEDAL BE PRESSED ABOUT 1/2 TRAVEL IN ORDER TO START. WHEN TAKEN TO THE DEALER FOR REPAIR WITH A NEARLY EMPTY GAS TANK, DEALER CLAIMED THAT THEY COULD NOT DUPLICATE THE PROBLEM. YET, THE DAY BEFORE THE HARD STARTING PROBLEM OCCURED AT LEAST 6 TIMES. *AK

NHTSA ID
713539
Incident
Jun 15, 1999
Driver assistanceFuel systemPowertrain (other)+1 more
Filed Sep 21, 1999

PROBLEMS WITH RECALL REPAIR WORK ON THE SHIFT IGNITION (99S19) 99V-194. MJS

NHTSA ID
548572
Fuel system
Filed Jul 17, 1999

SOMEHOW AN ELECTRICAL SHORT OCCURRED IN THE FUEL PUMP. THE MECHANIC WHO FIXED THE SHORT SAID THAT THIS WAS A REAL SAFETY HAZARD AS THE SHORT WAS IN THE TANK ASSEMBLY SO CLOSE TO FUEL..

NHTSA ID
708748
Incident
May 27, 1999
Fuel system
Filed Jun 24, 1999

THE FUEL PUMP IS BEING REPLACED FOR THE 8TH TIME ON THIS VEHICLE. THE VEHICLE CONTINUES TO CUT OFF AT WHILE DRIVING AT ANY SPEED WITHOUT WARNING. EVERY 10,000 MILES THE FUEL PUMP NEEDS REPLACING. PLEASE PROVIDE ANY FURTHER DETAILS.

NHTSA ID
841111
BrakesHeating & air conditioningElectrical+2 more
Filed Jun 24, 1999

NO SUMMARY LISTED FOR THIS VEHICLE. *AK

NHTSA ID
707870
Incident
Jun 24, 1999
ElectricalEngineFuel system
Filed Jun 23, 1999

INTERMITTENTLY VEHICLE STALLS AND DIES, GIVING THE DRIVER NO WARNING. DEALER HAS REPLACED THE ALTERNATOR/BATTERY AND FUEL PUMP AND THE PROBLEM STILL EXISTS.

NHTSA ID
840908
Incident
May 23, 1999
Fuel system
Filed Jan 12, 1999

CONSUMER NOTICED THAT WHEN THE GAS TANK IS FULLED UP THE GAS WILL START LEAKING FROM THE BOTTOM OF THE TANK AS IF THERE IS A HOLE IN IT. CONSUMER WAS TOLD BY A DEALER THAT IT MAY BE AN HOSE CLAMP. *AK

NHTSA ID
833393
Incident
Dec 18, 1998
Fuel system
Filed Sep 4, 1998

WHEN FILLING WITH GAS, INTERIOR OF VEHICLE SMELLS FOR AT LEAST 10-15 MINUTES.

NHTSA ID
7800306
Fuel system
Filed Sep 4, 1998

WHENEVER CONSUMER FILLS UP VEHICLE WITH GAS, INTERIOR OF TRUCK SMELLS FOR AT LEAST 10-15 MINUTES.

NHTSA ID
780306

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data on this page last refreshed .