RoadVitals

1996 Chevrolet K1500

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
94
Latest Dec 12, 2020
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Latest Oct 24, 2007
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
9
3 injuries, 0 deaths reported

Overview

Our database contains 94 NHTSA owner-reported complaints for the 1996 Chevrolet K1500, most frequently naming the visibility, brakes and tires & wheels categories. 2 safety recalls have been issued covering this model year; and 3 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

2 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

EQUIPMENT

Oct 24, 2007
121,680 units potentially affected
The defect: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
The risk: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
The remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
HONEYWELL INTERNATIONAL, INC.View on NHTSA.gov

FUEL SYSTEM, GASOLINE

May 19, 2006
88,303 units potentially affected
The defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
The risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
The remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
HONEYWELL INTERNATIONAL, INC.View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Seat belts
Filed Dec 12, 2020

MY VEHICLE FAILED MASSACHUSETTS SEAT BELT TEST. THEY DONT LOCK WHEN PULLED ON QUICKLY. I HAVE REMOVED AND INSPECTED THEM AND IT APPEARS TO ME THAT THE MECHANISM ITSELF IS NOT CAPABLE OF PASSING THIS TEST I AM BELIEVING THAT THE TEST HAS BEEN IMPLEMENTED AFTER THE MANUFACTURE OF THIS PARTICULAR DESIGN OF SEAT BELT, AND AM ASKING IF THIS VEHICLE HAS BEEN GRANDFATHERED FOR THIS TEST THERE ARE INTERTIA WEIGHTS IN THEM THAT WILL LOCK THEM IN A COLLISION, AND I HAVE TESTED THIS IN A WIDE OPEN PARKING LOT BY SLAMMING ON THE BRAKES AND THEY DO LOCK BUT MY INSPECTION STATION IS UNWILLING TO RECOGNIZE THIS I WISH TO KNOW WHAT I NEED TO DO TO GET A PASSING INSPECTION STICKER ON MY VEHICLE IS THERE A RECALL FOR AND UPDATED DESIGN OF SEAT BELT ? I FIND IT HARD TO BELIEVE THAT BOTH EXISTING SEAT BELTS IN THE VEHICLE ARE "BAD" WILL THE NHTSA ASSIST ME, PLEASE ? THANK YOU

NHTSA ID
11383128
Incident
Jul 20, 2020
Mileage
196,000 mi
Engine
Filed Sep 30, 2014

1996 CHEVROLET SILVERADO. CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE PROBLEMS. *SMD THE CONSUMER NOTICED ANTI-FREEZE ON THE GROUND TOWARD THE REAR OF THE ENGINE. HE TOOK THE VEHICLE TOOK THE DEALER, BUT THEY WERE UNABLE TO FIND A PROBLEM. A GM SERVICE MANAGER STATED, THEY WERE AWARE OF COOLANT LEAKS. ESPECIALLY INTAKE LEKAS. THE CONSUMER STATED ONE DAY IT STARTED RAINING, AND HE SOO DISCOVERED THE WIPER DIDN'T WORK. HE DROVE TO THE DEALER WHERE HE WAS INFORMED THERE WAS A RECALL ON SOME TRUCKS FOR A WIPER BOARD DEFECT. HOWEVER, HIS VEHICLE WAS NOT INCLUDED.

NHTSA ID
10860764
Incident
Sep 1, 2014
Tires & wheels
Filed May 31, 2014

UNIROYAL LAREDO P245-R16 TIRES HAVE DRY-ROT CRACKS NEXT TO TREAD BLOCKS AFTER LESS THAN FIVE YEARS AND 24,000 MILES ON VEHICLE. *TR

NHTSA ID
10595325
Incident
Apr 1, 2014
Mileage
234,000 mi
Interior & seats
Filed Oct 8, 2013

THE DRIVER SIDE POWER BUCKET SEAT RELEASED AND DROPPED WHILE I WAS DRIVING, IT WILL NOT SUPPORT THE WEIGHT OF A DRIVER. I HAVE SINCE PUT A SCISSOR LIFT JACK UNDERNEATH IT TO HOLD IT UP. THIS IS A BIG SAFETY ISSUE. I BEING A LICENSED P&C INSURANCE AGENT HERE IN ARIZONA - KNOW ALL ABOUT RISKS/HAZARD'S IN THE INDUSTRY. I WILL NOT SPEND THE $658 FOR A NEW POWER DRIVER ASSEMBLY WITH MOTOR #15662432. AS I HAVE SEEN THIS IS AN ISSUE THAT'S POSTED ON THIS SITE. I HOPE THIS ISSUE CAN BE RESOLVED FOR EVERYONE! *TR

NHTSA ID
10547230
Incident
Aug 1, 2013
Mileage
225,000 mi
Airbags
Filed Feb 23, 2011

TL* THE CONTACT OWNS A 1996 CHEVROLET K1500. WHILE DRIVING APPROXIMATELY 65 MPH, THE AIR BAG WARNING LIGHT ILLUMINATED. THE CONTACT STATED THAT HE INSPECTED THE AIR BAG SENSOR AND DISCOVERED THAT IT WAS SEVERELY RUSTED. THE CONTACT REMOVED THE PART AND CONTACTED BOTH THE DEALER AND MANUFACTURER IN REGARDS TO THE FAILURE. THE DEALER AND THE MANUFACTURER INFORMED THE CONTACT THAT THE PART WAS NO LONGER AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

NHTSA ID
10384143
Incident
Feb 5, 2011
Mileage
160,000 mi
Driver assistance
Filed Jan 11, 2011

SO FAR, I HAVE REPLACED A CRUISE CONTROL FOUR TIMES IN FIVE YEARS FROM SALVAGE, IN EVERY CASE, THE ONLY PARTS TO FAIL ARE THE SAME TWO PLASTIC GEARS WORTH ABOUT $5 RETAIL. SINCE GM WILL NOT SELL REPAIR PARTS, THE REPLACEMENT OF THE UNIT IS OVER $500. I WOULD UNDERSTAND IF I HAD FOUR DIFFERENT FAILURES HOWEVER THESE ARE ALIKE. MY VEHICLE IS A 1996 CHEVY, K1500, SILVERADO, 5.7 L ENGINE, CRUISE CONTROLLER #25169208. *TR

NHTSA ID
10375556
Incident
Jan 6, 2011
Mileage
2,000 mi
Fuel system
Filed May 27, 2008
Fire reported

TL*THE CONTACT OWNS A 1996 CHEVROLET K1500. THE FUEL PUMP ASSEMBLY FAILED. THE WIRES WERE TOO SMALL A GAUGE FOR THE LOAD. THE PLASTIC INSULATION CAUSED THE WIRES TO OVER HEAT AND IT BURNED DOWN TO THE FUEL TANK. THE CONTACT SHOWED THE PARTS TO THE DEALER AND THEY STATED THAT THEY HAVE NEVER SEEN THIS TYPE OF FAILURE. HE ATTEMPTED TO REACH THE MANUFACTURER AND WAS UNABLE TO SPEAK WITH ANYONE. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 106,000.

NHTSA ID
10229033
Incident
Nov 27, 2007
Mileage
107,000 mi
Fuel system
Filed Apr 8, 2007

FAILING DIESEL INJECTION PUMP ON 1996 CHEVROLET K1500 PICKUP WITH 6.5L DIESEL ENGINE CAUSES ENGINE TO STALL WHEN APPROACHING A STOP, RENDERING POWER STEERING AND POWER BRAKES INOPERABLE. THIS IS A COMMON PROBLEM ON 1994 THROUGH 1999 GM VEHICLES EQUIPPED WITH THIS ENGINE. DEALER DIAGNOSED THE PROBLEM, BUT REFUSED TO REPAIR UNDER WARRANTY, DESPITE AN 11-YEAR, 120,000 MILE EXTENDED WARRANTY ISSUED BY CHEVROLET MOTOR DIVISION DUE TO NUMEROUS PROBLEMS WITH THIS PUMP.*AK

NHTSA ID
10187285
Incident
Mar 21, 2007
Mileage
85,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

17-NA-073

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

130089009

ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

020864016

STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

SOME CUSTOMERS MAY COMMENT ON FRONT DOOR HINGE PIN BUSHING WEAR, FRONT DOOR SAG, OR DOOR CHUCKING MOVEMENT IN EXTREME OPERATING CONDITIONS. *TT

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Chevrolet K1500 by model year
YearComplaintsRecallsInvestigationsIssue Index
1996Viewing942050.3
19951182154.8
19941002149.4
1993222046.8
1992162050.8
1991120
1990730
1989103041.2
1988102040.3

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.