2018 Chevrolet Malibu Brakes Problems

I own a 2018 Chevy Malibu. At approximately 57,000 miles, the original engine experienced a vacuum pump failure that resulted in catastrophic engine damage. The engine was replaced by General Motors under the vehicle's warranty. I then drove the vehicle for approximately another 52,000 miles with the warranty replacement engine. At that point, I experienced a sudden loss of braking while driving. My vehicle was again diagnosed with a vacuum pump failure, and the vacuum pump was replaced. Approximately one week after the vacuum pump replacement, the warranty replacement engine suffered catastrophic failure. The repair facility diagnosed cylinder #3 scoring and informed me that the engine required replacement. I was told that the engine failure was related to the vacuum pump failure. Because the warranty replacement engine was no longer covered under warranty, General Motors initially declined to cover the repair. Initially, neither General Motors nor the Chevrolet dealership was willing to accept responsibility for the issue. After continued discussions, General Motors ultimately agreed to provide partial financial assistance as a goodwill adjustment. However, I was still left responsible for paying a substantial amount out of pocket to purchase and install a third engine. The cost has created a significant financial burden that I have struggled to afford, especially because the repair involved a component that I was informed has a known history of failure. I was also informed that vacuum pump failures are a known issue with these vehicles and that General Motors is aware of the problem, although no recall has been issued. I am submitting this complaint because I have experienced multiple vacuum pump failures, two catastrophic engine failures, and have now required three engines in the same vehicle. This has resulted in significant financial hardship, loss of use of my vehicle, and serious concerns about the safety and reliability of this vehicle.

NHTSA ID

11754547

Incident

Oct 2, 2025

While coming down McClure pass in Colorado my brakes failed. The the car went to engine power reduced mode. After getting the car to an independent mechanic I was told that the vacuum pump failed and exploded the parts into the camshaft. After 2 days of repairs I was finally able to get my car back to working order. This could have been a fatal car accident coming down a mountain pass. I was able to get stopped safely because I know the road. I had just driven 700 miles over Eisenhower Pass, Vail Pass, Glenwood Canyon, and then the final pass being McClure pass where it failed. I bought this car brand new and I probably won't buy another Chevy after this. This was a terrifying experience that I will have lasting trauma from.

NHTSA ID

11750766

Incident

Jul 9, 2026

The contact owns a 2018 Chevrolet Malibu. The contact stated that while driving on the interstate and attempting to exit the ramp at 40-45 MPH, the brakes failed. After restarting the vehicle, the check engine warning light illuminated. The contact related the failure to NHTSA Campaign Number: 18V576000 (Service Brakes, Hydraulic). The vehicle was towed to the local dealer, where it was diagnosed that the vacuum pump had failed. The vehicle was not repaired. The manufacturer was contacted, confirmed there was no recall and referred the contact to the NHTSA Hotline. The approximate failure mileage was 150,000.

NHTSA ID

11742983

Incident

Jun 4, 2026

Mileage

150,000 mi

The contact owns a 2018 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the vehicle decelerated unintendedly. The contact stated that the brake was inoperable, and the contact was unable to properly stop the vehicle. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that the mileage requirements for special coverage were not met. The failure mileage was approximately 180,000.

NHTSA ID

11726455

Incident

Mar 19, 2026

Mileage

180,000 mi

Hard braking, reduced engine power

NHTSA ID

11716797

Incident

Feb 5, 2026

The Vacuum pump continues to go out causes code P1101. I have replaced it 4 times and people just in my town are fighting this code for dear life like me! It causes our brakes to barely work and make it completely unsafe to drive as the check engine light goes in and out for MAF sensor. It’s not safe. It needs to be recalled. It doesn’t matter if i buy the most cheapest part or expensive part. It has happened on multiple occasions where i replace it and within 2 months, its back on and does reduced power in the middle of me driving on busy roads. i’ve been almost hit and almost caused multiple accidents because I have to pull over.

NHTSA ID

11715185

Incident

Jan 1, 2026

The contact owns a 2018 Chevrolet Malibu. The contact stated that while coming to a stop, the brake pedal suddenly became inoperable. There was no warning light illuminated. The contact stated that excessive force was required to depress the brake pedal. The contact stated that the brake pedal went to the floorboard while stopping the vehicle. The contact then stated that after pulling into a parking lot, the contact attempted to restart the vehicle; however, the vehicle failed to start with the check engine warning light illuminated. The vehicle was taken to an independent mechanic, but was not diagnosed or repaired. The dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 111,000.

NHTSA ID

11709076

Incident

Jan 6, 2026

Mileage

111,000 mi

Antilock Braking System

NHTSA ID

11707145

Incident

Dec 26, 2025

The brake booster unit, vacuum pump , brake light switch failed and malfunctioned and it is available. My safety and others on the road was at risk due to brakes being stiff and hard as a brick. Possibly nearly hit an other vehicles on the road. No warning lamps or other symptoms prior to the failure.

NHTSA ID

11702328

Incident

Nov 24, 2025

After diagnostic troubleshooting from DTCs on a check engine light, it was discovered that the brake vacuum pump connected to the engine was completely nonfunctional. Previous symptoms included stiff brake, loss of brake power at random brake periods which could have cause and accident with other drivers, and finally malfunctioning sensors attributed to the exhaust system. This also led the vehicle to be unable to pass state regulated Emissions testing because of the inability to maintain proper emissions levels. Brake Vacuum pump that was removed from vehicle to inspect and diagnose is still available for inspection. Recent findings show that Chevrolet/GM is aware of the issue in their vehicles but refuses to address or replace faulty brake vacuum pumps. It is a common problem amongst 2013-2022 Chevrolet Malibus. Vehicle that is in question was inspected by a certified mechanic shop with failed emissions test. Solid check engine light appeared once the brake had become harder to push and stop the car. OBD scans show DTC codes that were pertaining to MAF and MAP malfunctions in readouts and communications to the ECM. After further inspection, the ABS module had been acting as "backup" for hydrolic brakes system that had zero vacuum to power the brake booster, this could have caused the engine to stall, longer than normal stopping distances (stronger risk of rear ending other drivers), and multiple components and sensors to fail, requiring them to also be replaced.

NHTSA ID

11701025

Incident

Dec 31, 1969

The vacuum pump for the brake assist is made from bad metal which can break and screw up the camshaft, chevy knows of this problem they have a recall for the 2017 model but not the 2018 which they both have the same exact problem, they need to take care of this it is a major safety issue, I have no brakes and it could potentially ruin my engine.

NHTSA ID

11699805

Incident

Nov 10, 2025

SHIFT TO PARK

NHTSA ID

11691884

Incident

Jun 5, 2025

The rear knuckles on these cars are constantly going bad and the parts are expensive and so is the labor. So we have to pay a fortune to fix a common issue that GM should be recalling and fixing for the people who buy these vehicles. It's crazy how common this issue is and it's still not recalled. If you hear a clunking/rattling noise coming from the back of your car then it's almost certainly a knuckle problem.

NHTSA ID

11691400

Incident

Sep 22, 2025

I was informed the vacuum pump went bad and rendered the vehicle inoperable. The vehicle would lose acceleration, shut off during auto stop and caused me to block traffic. The brakes also locked up, which almost caused me to crash in a residential neighborhood. I tried to see if there was a recall on this but I was told the recalls were handled in January of 2020 but I started driving the vehicle between July and August of 2020. This incident I'm reporting just happend 3 weeks ago. I realized there are many other issues regarding this matter and need this addressed because this almost caused bodily harm. The dealership wants me to pay for repairs on a vehicle that seem to have defective parts that jeopardise customer safety and is not being rectified.

NHTSA ID

11676690

Incident

Jul 3, 2025

Vacuum pump stopped working and shattered into my engine. Breaks suddenly stopped working while driving.

NHTSA ID

11673513

Incident

Jun 17, 2025

The contact owns a 2018 Chevrolet Malibu. The contact stated that while attempting to stop the vehicle, the brake pedal was firm while depressed, and the vehicle failed to immediately stop. The vehicle was taken to the independent mechanic who diagnosed that the brake vacuum pump was faulty and needed to be replaced. The vehicle was not repaired. The local dealer and manufacturer were notified of the failure, but no assistance was provided. The failure mileage was 104,000.

NHTSA ID

11670758

Incident

Jun 2, 2025

Mileage

104,000 mi

[XXX] , hard brake vacuum pump something’s wrong car won’t push down break INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11670757

Incident

Jul 2, 2025

I am writing to formally report a serious safety concern with my 2018 Chevy Malibu related to the brake booster vacuum pump. My vehicle has exhibited dangerous symptoms, including a hard brake pedal and reduced braking power, which I’ve now learned may be connected to a known defect affecting 2013–2022 Malibu models. These issues have significantly compromised my safety and that of others on the road. I’ve had to deal with sudden braking difficulties, and the repairs have caused financial stress I was not prepared for. I am now aware of the pending class action lawsuit (Johnson v. General Motors LLC) that details this same problem.

NHTSA ID

11664733

Incident

May 30, 2025

loud knocking or banging noises, the check engine light turning on and/or other driving performance issues, such as reduced propulsion cranksaft

NHTSA ID

11658307

Incident

Apr 10, 2025

My breaks locked up on me pulling out of my driveway. The break pedal was hard to press down and I had to step on the braks really hard to stop .

NHTSA ID

11656216

Incident

Apr 20, 2025

I am filing a complaint regarding a brake vacuum pump failure in my 2018 Chevrolet Malibu. The failure of the vacuum pump led to a complete loss of brake assist, making the brake pedal significantly harder to press. This issue directly resulted in a complete loss of braking ability, which posed a serious safety risk while driving. The vacuum pump in these models is camshaft driven, and its failure caused damage to the camshaft. This issue is documented under GM Technical Service Bulletin PIP5835 and is known to affect certain 2016-2022 Chevrolet Malibu models equipped with the 1.5L LFV engine. The brake failure due to this issue could have led to a life-threatening accident, and I am deeply concerned that other drivers may experience this same risk. Despite reaching out to GM and the dealership, goodwill assistance was denied for this known defect. I believe this is a major safety hazard that needs to be addressed immediately. Vehicle Mileage ~120,000 Repair Estimate: $2106 for camshaft, vacuum pump, and related components Incident: The brakes became unsafe leading to a dangerous life threatening driving situation

NHTSA ID

11653853

Incident

Apr 8, 2025

My car brakes kept locking up and it was hard to get my car to finally stop today. There was no brake sensor or warning light. Should there be a warning light or sensor on my desk board to tell me something is wrong with my brakes ?

NHTSA ID

11647971

Incident

Mar 12, 2025

Brake vacuum booster exploded into the engine.

NHTSA ID

11636954

Incident

Jan 17, 2025

I repeatedly get a “reduced power to engine” alert on my dash which causes my car to decelerate and I lose my power steering. This last time, the alert popped up on my dash, my car decelerated, and then my brakes would not work. I could not push the brake down to stop my car and ended up in a ditch. My brakes are now hard and I cannot start my car because of it. I have already had the recall for this issue fixed in the past but this will be the 3rd time I have brought my vehicle in for the same problem. I had diagnostic codes ran on my car soon after the accident happened and have attached the pictures to this form.

NHTSA ID

11631864

Incident

Dec 18, 2024

While driving the speed suddenly reduced and brakes locked up on me. I was lucky enough to be able to veer to the left and get off the busy street without crashing into anyone or anything. When I stopped the car cut off and would not start back up even with a jump. This happened to me twice before and they did a recall on the same part. I need ot fixed again. I also had to replace the battery every time including this time.

NHTSA ID

11617221

Incident

Sep 24, 2024